Cleaning mechanism used after shaping of automobile shock absorber piston

By designing the spray device and the water circulating device, the upper and lower surfaces of the automobile shock absorber piston are simultaneously cleaned using the water outlet pipe and the nozzle on the conveyor belt, and the cleaning liquid is processed through the water circulating device, which solves the incomplete cleaning and liquid in the prior art. The problem of low recycling rate improves cleaning efficiency and liquid purification effect.

CN222112759UActive Publication Date: 2024-12-06NINGBO JUNMA NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202323493035.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-21
Publication Date
2024-12-06
Estimated Expiration
2033-12-21

AI Technical Summary

Technical Problem

The existing automotive shock absorber piston shaping and cleaning devices cannot clean the upper and lower surfaces of the piston at the same time, resulting in incomplete cleaning, low efficiency, and difficulty in recycling the cleaning liquid and easy accumulation of water.

Method used

A cleaning mechanism including a spray device and a circulating water device is designed. The conveyor belt is equipped with a water outlet pipe and a spray head. The cleaning liquid flows out through the mesh conveyor belt and enters the circulating water device for filtering and heating, and uses a water pump and a filter net. Improve the liquid recycling rate and ensure that the upper and lower surfaces of the piston are cleaned simultaneously.

Benefits of technology

The upper and lower surfaces of the piston are simultaneously cleaned, which improves the cleaning efficiency, avoids water accumulation in the conveyor belt, enhances the recycling rate of the cleaning liquid, reduces the dirt viscosity through heating, and improves the cleaning effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cleaning mechanism used after automobile shock absorber piston shaping, which comprises a spraying device and a circulating water device, the spraying device comprises a shell, a material conveying part and cleaning parts, the material conveying part and the cleaning parts are arranged in the shell, the material conveying part comprises a conveying belt, the conveying belt is provided with meshes, the cleaning parts are arranged above and below the conveying belt, and the circulating water device is arranged on the conveying belt. The cleaning part comprises a plurality of water outlet pipes and nozzles arranged at water outlet positions of the water outlet pipes. The circulating water device comprises a sewer pipe, a water tank communicated with the lower end of the shell through the sewer pipe, a heating water tank, a first filter screen arranged between the water tank and the heating water tank, a water pump, a water suction pipe communicated with the side wall of the heating water tank and the water inlet end of the water pump, and a water inlet pipeline communicated with the water outlet end of the water pump and an inlet of the water outlet pipe. The water outlet pipes are arranged above and below the conveying belt, so that the upper end and the lower end of the automobile shock absorber piston are cleaned at the same time, and the cleaning efficiency of the automobile shock absorber piston is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of piston shaping and cleaning, in particular to a cleaning mechanism for a piston of an automobile shock absorber after shaping. Background Art

[0002] During the processing of automobile shock absorber pistons, burrs often appear on the edges. These burrs will affect the appearance and performance of the automobile shock absorber pistons. Therefore, the burrs on the edges of the pistons need to be processed by a shaping press. After the deburring process of the automobile shock absorber pistons is completed, in order to avoid the residue of cutting fluid and cuttings on the pistons, they need to be cleaned. However, most of the current shaping and cleaning integrated devices can only clean one side, and the lower surface of the automobile shock absorber piston cannot be cleaned, resulting in incomplete cleaning of the automobile shock absorber pistons. Subsequently, the automobile shock absorber pistons need to be turned over and cleaned again, and the cleaning efficiency is low. Summary of the invention

[0003] The embodiment of the present application provides a cleaning mechanism for the automobile shock absorber piston after shaping, and water outlet pipes are arranged on the upper and lower parts of the conveyor belt, so that the upper and lower ends of the automobile shock absorber piston can be cleaned at the same time, thereby improving the cleaning efficiency of the automobile shock absorber piston. The cleaning liquid after cleaning can flow out in time through the conveyor belt with mesh holes and enter the circulating water device for recycling and reuse, thereby avoiding water accumulation on the conveyor belt and improving the reuse rate of the cleaning liquid.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a cleaning mechanism for a piston of an automobile shock absorber after plastic surgery, comprising a spray device and a circulating water device, the spray device and the circulating water device are connected to each other, the spray device comprises a shell, a material transporting part, and a cleaning part, both of which are arranged inside the shell, the material transporting part comprises a conveyor belt, the conveyor belt is provided with mesh holes, the cleaning part is arranged above and below the conveyor belt, the cleaning part comprises a plurality of water outlet pipes and a nozzle, the nozzle is arranged at the water outlet of the water outlet pipe, the circulating water device comprises a downpipe, a water tank, a first filter screen, a heating pipe, a heating water tank, a water suction pipe, a water pump, and a water inlet pipe, the lower end of the shell is connected to the water tank through the downpipe, the first filter screen is arranged between the water tank and the heating water tank, the heating pipe is arranged inside the heating water tank, the side wall of the heating water tank is connected to the water inlet end of the water pump through the water suction pipe, and the water outlet end of the water pump is connected to the inlet of the water outlet pipe through the water inlet pipe.

[0005] Compared with the prior art, the advantages of the utility model are:

[0006] When the automobile shock absorber piston is transported by the conveyor belt, cleaning parts are arranged above and below the conveyor belt, so that the upper end and the lower end of the automobile shock absorber piston can be cleaned at the same time, thereby improving the cleaning efficiency of the automobile shock absorber piston; the conveyor belt is provided with mesh holes, which is convenient for the nozzle below to flush the automobile shock absorber piston, and the cleaning liquid used for the automobile shock absorber piston flows through the outlet pipe and is then sprayed out by the nozzle, which can increase the pressure of the cleaning liquid, and the cleaning liquid enters the water tank through the downpipe, is filtered through the first filter screen, and then enters the heating water tank to heat the cleaning liquid. After the heating is completed, the cleaning liquid enters the After the water is sucked into the water inlet pipe, it enters the water outlet pipe from the water inlet pipe, then enters the water outlet from the water outlet pipe, and is finally sprayed out by the nozzle to clean the automobile shock absorber piston. The cleaning fluid after cleaning can flow out in time, avoiding water accumulation on the conveyor belt. At the same time, the cleaning fluid is filtered and reused after cleaning, which improves the utilization rate of the cleaning fluid. The cleaning fluid is heated by the heating pipe. As the temperature of the cleaning fluid increases, the viscosity of the dirt on the automobile shock absorber piston will decrease, making it easier to be penetrated by the cleaning fluid and easier to be removed from the surface of the automobile shock absorber piston through disturbance.

[0007] As an improvement, the material transporting part also includes a motor and a roller. The conveyor belt is driven by the motor. The rollers are arranged at both ends of the conveyor belt. The conveyor belt includes an upper conveyor belt and a lower conveyor belt. The cleaning part is arranged above and below the upper conveyor belt. The automobile shock absorber piston is arranged on the upper conveyor belt. The cleaning part is arranged above and below the upper conveyor belt to facilitate cleaning the upper and lower ends of the automobile shock absorber piston.

[0008] As an improvement, the inner wall of the lower end of the shell is a conical surface. When the automobile shock absorber piston is cleaned by the nozzle on the conveyor belt, the cleaning liquid used for cleaning flows down from the conveyor belt to the lower end of the shell. The inner wall of the lower end of the shell is a conical surface, so that the flowing cleaning liquid gathers to the upper end of the sewer pipe, making it convenient for the cleaning liquid to flow into the sewer pipe.

[0009] As an improvement, a second filter is provided at the connection point between the water suction pipe and the heating water tank. Under the action of the water pump, when the cleaning liquid enters the water suction pipe, the second filter is provided, which can filter the impurities in the cleaning liquid again, thereby improving the purification degree of the cleaning liquid, enhancing the circulation rate of the cleaning liquid, reducing the wear on the inner wall of the pipe, and increasing the service life of the pipe.

[0010] As an improvement, open grooves are provided on both sides of the shell, a feed slide rail passing through the open groove on one side is provided between the feed port of the conveyor belt and the shaping press, and a discharging slide rail passing through the open groove on the other side is provided at the discharging port of the conveyor belt. After the burrs of the automobile shock absorber piston are removed by the shaping press, the automobile shock absorber piston enters the conveyor belt via the feed slide rail. After the automobile shock absorber piston is cleaned on the conveyor belt, it is transported out by the discharging slide rail, thereby improving the degree of automation of the cleaning mechanism.

[0011] As an improvement, a movable roller is provided at the bottom of the cleaning mechanism to facilitate the movement of the cleaning mechanism and to facilitate use.

[0012] As an improvement, an opening is provided at the upper end of the shell, a cover is provided at the upper end of the opening, a card block is provided on the cover, the side wall of the card block abuts against the side wall of the opening, and the design of the detachable cover can facilitate viewing of the cleaning details in the cleaning device and facilitate maintenance when a fault occurs.

[0013] As an improvement, the shell, material transport parts and cleaning parts are all made of stainless steel. Stainless steel has high corrosion resistance and can increase the service life of the mechanism. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The present invention is further described in detail below with reference to the accompanying drawings and specific embodiments:

[0015] Figure 1 The present invention is a schematic diagram of the structure of a cleaning mechanism used for automobile shock absorber piston after plastic shaping.

[0016] The marks in the above figure are respectively: 1. Spraying device; 1.1. Shell; 1.2. Material transport part; 1.2.1. Conveyor belt; 1.2.1.1. Upper conveyor belt; 1.2.1.2. Lower conveyor belt; 1.2.2. Motor; 1.2.3. Roller; 1.3. Cleaning part; 1.3.1. Water outlet pipe; 1.3.2. Nozzle; 2. Circulating water device; 2.1. Downpipe; 2.2. Water tank; 2.3. First filter; 2.4. Heating pipe; 2.5. Heating water tank; 2.6. Suction pipe; 2.7. Water pump; 2.8. Water inlet pipe; 2.9. Second filter; 3. Feed slide rail; 4. Discharge slide rail; 5. Shaping press; 6. Roller; 7. Cover plate; 7.1. Block. DETAILED DESCRIPTION

[0017] In the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "planar direction", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0018] like Figure 1As shown, a cleaning mechanism for automobile shock absorber piston after plastic shaping includes a spray device 1 and a circulating water device 2. The spray device 1 and the circulating water device 2 are connected to each other. The spray device 1 includes a shell 1.1, a material transporting part 1.2, and a cleaning part 1.3. The material transporting part 1.2 and the cleaning part 1.3 are both arranged inside the shell 1.1. The material transporting part 1.2 includes a conveyor belt 1.2.1, and the conveyor belt 1.2.1 is provided with mesh holes. The cleaning part 1.3 is arranged above and below the conveyor belt 1.2.1. The cleaning part 1.3 includes a plurality of water outlet pipes 1.3.1 and a nozzle 1.3.2. The nozzle 1.3.2 is arranged on the water outlet pipe 1.3. .1, the circulating water device 2 includes a downpipe 2.1, a water tank 2.2, a first filter 2.3, a heating pipe 2.4, a heating water tank 2.5, a suction pipe 2.6, a water pump 2.7, and a water inlet pipe 2.8. The lower end of the shell 1.1 is connected to the water tank 2.2 through the downpipe 2.1, the first filter 2.3 is arranged between the water tank 2.2 and the heating water tank 2.5, the heating pipe 2.4 is arranged inside the heating water tank 2.5, the side wall of the heating water tank 2.5 is connected to the water inlet end of the water pump 2.7 through the suction pipe 2.6, and the water outlet end of the water pump 2.7 is connected to the inlet of the outlet pipe 1.3.1 through the water inlet pipe 2.8.

[0019] The material transporting part 1.2 also includes a motor 1.2.2 and a roller 1.2.3. The conveyor belt 1.2.1 is driven by the motor 1.2.2. The roller 1.2.3 is arranged at both ends of the conveyor belt 1.2.1. The conveyor belt 1.2.1 includes an upper conveyor belt 1.2.1.1 and a lower conveyor belt 1.2.1.2. The cleaning part 1.3 is arranged above and below the upper conveyor belt 1.2.1.1.

[0020] The inner wall of the lower end of the housing 1.1 is a conical surface.

[0021] A second filter screen 2.9 is provided at the connection point between the water suction pipe 2.6 and the heating water tank 2.5.

[0022] Open grooves are provided on both sides of the shell 1.1, a feed slide rail 3 passing through the open groove on one side is provided between the feed port of the conveyor belt 1.2.1 and the shaping press, and a discharge slide rail 4 passing through the open groove on the other side is provided at the discharge port of the conveyor belt 1.2.1.

[0023] A movable roller 6 is provided at the bottom of the cleaning mechanism.

[0024] The upper end of the housing 1.1 is provided with an opening, the upper end of the opening is provided with a cover plate 7, the cover plate 7 is provided with a clamping block 7.1, and the side wall of the clamping block 7.1 abuts against the side wall of the opening.

[0025] The housing 1.1, the material transporting part 1.2 and the cleaning part 1.3 are all made of stainless steel.

[0026] After the automobile shock absorber piston is deburred by the shaping press 5, it enters the conveyor belt 1.2.1 through the feed slide 3, the motor 1.2.2 drives the roller 1.2.3 to rotate, and the roller 1.2.3 drives the conveyor belt 1.2.1 to rotate. When the automobile shock absorber piston is transported to the water outlet pipe 1.3.1, water with cleaning liquid flows through the upper and lower water outlet pipes 1.3.1 and is sprayed out by the nozzle 1.3.2, thereby cleaning the upper and lower ends of the automobile shock absorber piston at the same time. When the automobile shock absorber piston is cleaned on the conveyor belt 1.2.1, the cleaned automobile shock absorber piston is further transported to the discharging slide 4 by the conveyor belt 1.2.1, and the automobile shock absorber piston slides out from the discharging slide 4. The cleaning liquid used for cleaning is The conveyor belt 1.2.1 flows down to the lower end of the shell 1.1, and then flows into the downpipe 2.1 from the lower end of the shell 1.1, so that the cleaning liquid enters the water tank 2.2. After the cleaning liquid enters the water tank 2.2, it filters out impurities through the first filter 2.3 and enters the heating water tank 2.5 to heat the cleaning liquid. After the heating is completed, under the action of the water pump 2.7, the cleaning liquid enters the second filter 2.9 at the inlet of the suction pipe 2.6 and is filtered again. After the filtration is completed, it enters the water inlet pipe 2.8 through the suction pipe 2.6, and then enters the water outlet pipe 1.3.1 through the water inlet pipe 2.8, and then enters the nozzle 1.3.2 through the water outlet pipe 1.3.1, and finally sprays out from the nozzle 1.3.2 to clean the automobile shock absorber piston. When the cleaning mechanism needs to be moved to other production lines, it only needs to push the cleaning mechanism to rotate the roller 6, and then the shaping cleaning mechanism can be moved.

[0027] The above is an exemplary description of the utility model in conjunction with the accompanying drawings. It is obvious that the specific implementation of the utility model is not limited to the above-mentioned method. As long as various non-substantial improvements are made using the technical solution of the utility model, or the concept and technical solution of the utility model are directly applied to other occasions without improvement, they are all within the protection scope of the utility model.

Claims

1. A cleaning mechanism for a piston of a car shock absorber after shaping, comprising a spray device (1) and a circulating water device (2), wherein the spray device (1) and the circulating water device (2) are connected to each other. Features: The spray device (1) comprises a shell (1.1), a material transporting member (1.2), and a cleaning member (1.3); the material transporting member (1.2) and the cleaning member (1.3) are both arranged inside the shell (1.1); the material transporting member (1.2) comprises a conveyor belt (1.2.1); the conveyor belt (1.2.1) is provided with mesh holes; the cleaning member (1.3) is arranged above and below the conveyor belt (1.2.1); the cleaning member (1.3) comprises a plurality of water outlet pipes (1.3.1) and a nozzle (1.3.2); the nozzle (1.3.2) is arranged at the water outlet of the water outlet pipe (1.3.1); the circulating water device (2) comprises a downpipe (2.1), a water tank (2.2 ), a first filter (2.3), a heating pipe (2.4), a heating water tank (2.5), a water suction pipe (2.6), a water pump (2.7), and a water inlet pipe (2.8); the lower end of the housing (1.1) is connected to the water tank (2.2) through a downpipe (2.1); the first filter (2.3) is arranged between the water tank (2.2) and the heating water tank (2.5); the heating pipe (2.4) is arranged inside the heating water tank (2.5); the side wall of the heating water tank (2.5) is connected to the water inlet end of the water pump (2.7) through the water suction pipe (2.6); the water outlet end of the water pump (2.7) is connected to the inlet of the water outlet pipe (1.3.1) through the water inlet pipe (2.8).

2. A cleaning mechanism for automobile shock absorber piston after shaping according to claim 1, Features: The material transporting member (1.2) further comprises a motor (1.2.2) and a roller (1.2.3); the conveyor belt (1.2.1) is driven by the motor (1.2.2); the roller (1.2.3) is arranged at both ends of the conveyor belt (1.2.1); the conveyor belt (1.2.1) comprises an upper conveyor belt (1.2.1.1) and a lower conveyor belt (1.2.1.2); and the cleaning member (1.3) is arranged above and below the upper conveyor belt (1.2.1.1).

3. A cleaning mechanism for automobile shock absorber piston after shaping according to claim 1, Features: The inner wall of the lower end of the shell (1.1) is a conical surface.

4. A cleaning mechanism for automobile shock absorber piston after shaping according to claim 1, Features: A second filter screen (2.9) is provided at the connection point between the water suction pipe (2.6) and the heating water tank (2.5).

5. A cleaning mechanism for automobile shock absorber piston after shaping according to claim 1, Features: Open grooves are provided on both sides of the shell (1.1); a feed slide rail (3) passing through the open groove on one side is provided between the feed port of the conveyor belt (1.2.1) and the shaping press (5); and a discharge slide rail (4) passing through the open groove on the other side is provided at the discharge port of the conveyor belt (1.2.1).

6. A cleaning mechanism for automobile shock absorber piston after shaping according to claim 1, Features: A movable roller (6) is arranged at the bottom of the cleaning mechanism.

7. A cleaning mechanism for automobile shock absorber piston after shaping according to claim 1, Features: An opening is provided at the upper end of the shell (1.1), a cover plate (7) is provided at the upper end of the opening, a clamping block (7.1) is provided on the cover plate (7), and a side wall of the clamping block (7.1) abuts against a side wall of the opening.

8. A cleaning mechanism for automobile shock absorber piston after shaping according to claim 1, Features: The housing (1.1), the material transporting part (1.2) and the cleaning part (1.3) are all made of stainless steel.