Scraping device for aluminum ingot production
By using a U-shaped frame and electric-driven screw and telescopic rod systems in the production of aluminum ingots, the scraper is driven to move simultaneously and contact with the liquid aluminum surface, the problem of residual oxide film of the scraper is solved and the aluminum ingot mold is realized The efficient removal and recycling of aluminum slag have improved the quality of aluminum ingots.
Patent Information
- Application Number
- CN202420840951.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-23
- Publication Date
- 2024-12-06
- Estimated Expiration
- 2034-04-23
AI Technical Summary
In the production of existing aluminum ingots, the oxide film cannot completely fall due to the barrier rod during translation, and remains on the scraper and may fall into the aluminum liquid, affecting the quality of the aluminum ingot.
A scraping device for aluminum ingot production is designed, using a U-shaped frame and an electric-driven screw and telescopic rod system to drive the scraper to move simultaneously and contact with the liquid aluminum surface to ensure effective scraping of the oxide film and to pass electric power. Clean the block to remove aluminum slag from the scraper to avoid falling.
The efficient removal of oxide film and aluminum slag in the aluminum ingot mold is achieved, ensuring the improvement of the quality of aluminum ingots and facilitating the recycling of aluminum slag.
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Figure CN222113479U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum ingot production, in particular to a scraping device for aluminum ingot production. Background Art
[0002] In the casting production of aluminum ingots, the heated molten aluminum needs to be poured into the mold and taken out after cooling. During the pouring and cooling, due to the rapid cooling speed of the surface, an oxide film is easily produced, which affects the quality of the aluminum ingot, so the oxide film needs to be removed in time.
[0003] The patent with the publication number CN211360578U discloses an oxide film removal device for aluminum ingot production, including a bottom plate, an aluminum ingot mold and a bracket, wherein the aluminum ingot mold is slidably arranged on the bottom plate, and the bracket is fixedly arranged on the bottom plate in cooperation with the aluminum ingot mold, and the bracket is provided with a translation mechanism, a slide plate is arranged on the translation mechanism, and a scraper is movably arranged on the slide plate; a baffle is arranged on the bracket in cooperation with the scraper; and hoppers are arranged on both sides of the aluminum ingot mold. The device drives the scraper to translate and scrape the oxide film by setting a translation mechanism, and then conveniently pours the oxide film into the hopper for recovery through the movably arranged scraper and the fixedly arranged baffle.
[0004] During the specific use of the above-mentioned prior art, when the scraper on the support rod one translates to the baffle rod, the scraper on the support rod one rotates around the hinge shaft due to the obstruction of the baffle rod, and the oxide film scraped off on the scraper needs to rely on its own weight to fall down into the hopper. However, there is a situation in which part of the oxide film cannot fall off during this process, resulting in part of the oxide film remaining on the scraper. When the scraper scrapes off the oxide film on the aluminum liquid next time, the oxide film remaining on the scraper may fall into the aluminum liquid, affecting the production quality of the aluminum ingot. In view of this, we propose a scraping device for aluminum ingot production. Utility Model Content
[0005] The utility model aims to provide a scraping device for aluminum ingot production to solve the problems raised in the above background technology.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] A scraping device for aluminum ingot production, comprising a U-shaped frame, a conveyor belt is arranged in the U-shaped frame, a first motor for driving the conveyor belt is arranged at the rear side of the U-shaped frame, an output shaft of the first motor is coaxially connected to the rear end of one of the rotating shafts of the conveyor belt, an aluminum ingot mold is placed on the conveyor belt, the first motor is connected to an external power supply to work, and the conveyor belt is driven by the first motor, so that the conveyor belt drives the aluminum ingot mold to move toward the aluminum slag scraping assembly;
[0008] The top of the U-shaped frame is provided with two U-shaped brackets which are symmetrically arranged on the left and right, and an aluminum slag scraping assembly is provided between the two U-shaped brackets and at the top position, and the aluminum slag scraping assembly includes a U-shaped top plate, the front side of the U-shaped top plate protrudes from the front side of the U-shaped bracket, and the rear side of the U-shaped top plate protrudes from the rear side of the U-shaped bracket, and a first screw rod is rotatably connected to a position between the front and rear sides of the inner wall of the U-shaped top plate and located in the middle, and a second motor for driving the first screw rod to rotate is provided on the front side of the U-shaped top plate, and a first movable plate is threadedly connected to the outer wall of the first screw rod, and a fixed vertical plate is provided at the bottom of the first movable plate, and fixed horizontal plates are provided at the front and rear sides of the fixed vertical plate and near the top, and electric telescopic rods are provided at the bottoms of the two fixed horizontal plates, and the two electric telescopic rods The movable rods are all fixedly connected with scrapers, the second motor is connected to an external power supply to work, the second motor drives the first screw rod to rotate, the first screw rod can drive the first movable plate to move forward or rightward, the first movable plate drives the fixed vertical plate to move synchronously, so that the two scrapers move synchronously, when the front scraper scrapes off the aluminum slag on the aluminum liquid in the aluminum ingot mold, the movable rod of the front electric telescopic rod extends to make the front scraper contact with the surface of the aluminum liquid, and then the first screw rod drives the first movable plate to move forward, so that the front scraper scrapes off the aluminum slag, similarly, when the rear scraper scrapes off the aluminum slag on the aluminum liquid in the aluminum ingot mold, the movable rod of the rear electric telescopic rod extends to make the rear scraper contact with the surface of the aluminum liquid, and then the first screw rod drives the first movable plate to move backward, so that the rear scraper scrapes off the aluminum slag;
[0009] The front sides of the two U-shaped brackets are commonly connected to a cleaning assembly, and the rear sides of the two U-shaped brackets are also commonly connected to a cleaning assembly, and the two cleaning assemblies are symmetrically arranged front to back, and the cleaning assembly includes two rectangular brackets that are symmetrically arranged left to right, and the two rectangular brackets are respectively fixedly connected to the side surfaces of the two U-shaped brackets, and a second screw rod is rotatably connected between the two rectangular brackets, and a third motor for driving the second screw rod to rotate is provided on the outer side of one of the rectangular brackets, and a second movable plate is threadedly connected to the outer wall of the second screw rod, and a U-shaped cleaning block is provided at the bottom of the second movable plate, and the third motor is connected to an external power supply to work, and the third motor drives the second screw rod to rotate, and the second screw rod drives the second movable plate to move left or right, so that the second movable plate drives the U-shaped cleaning block to move, so that the U-shaped cleaning block removes aluminum slag on the scraper to prevent the aluminum slag from falling into the next aluminum ingot mold.
[0010] Preferably, fixed trays are provided on the top of the front and rear sides of the U-shaped frame, and residue boxes are placed on the top of the two fixed trays. The two residue boxes are respectively located directly below the two cleaning components and are used to receive the aluminum residue cleaned by the U-shaped cleaning block, making it convenient for staff to recover the aluminum residue.
[0011] Preferably, a first circular positioning rod is provided between the front and rear sides of the inner wall of the U-shaped top plate and near the left and right ends, and the first movable plate is slidably connected to the outer sides of the two first circular positioning rods, which is conducive to the stable forward and backward movement of the first movable plate.
[0012] Preferably, rectangular fixing tubes are provided on the front and rear sides of the fixed vertical plate and near the left and right edges, and rectangular positioning rods are provided on the upper surfaces of the two scrapers and near the left and right ends of the opposite sides. The four rectangular positioning rods are respectively slidably connected to the four rectangular fixing tubes, which is conducive to the stable up and down movement of the scrapers.
[0013] Preferably, a second circular positioning rod is provided between the two rectangular brackets and near the bottom of the second screw rod, and the second movable plate is slidably connected to the outer side of the second circular positioning rod, which is conducive to the stable left and right movement of the second movable plate.
[0014] Preferably, when the U-shaped cleaning block cleans the scraper, the inner wall of the U-shaped cleaning block fits with the outer wall of the scraper to ensure that the aluminum slag on the scraper is cleaned.
[0015] Compared with the prior art, the beneficial effects of the utility model are:
[0016] 1. The scraping device for producing aluminum ingots, the second motor drives the first screw to rotate, the first screw can drive the first movable plate to move forward or to the right, the first movable plate drives the fixed vertical plate to move synchronously, so that the two scrapers move synchronously, when the front scraper scrapes the aluminum liquid in the aluminum ingot mold, the movable rod of the front electric telescopic rod extends, so that the front scraper contacts the surface of the aluminum liquid, and then the first screw drives the first movable plate to move forward, so that the front scraper scrapes the aluminum slag, similarly, when the rear scraper scrapes the aluminum liquid in the aluminum ingot mold, the movable rod of the rear electric telescopic rod extends, so that the rear scraper contacts the surface of the aluminum liquid, and then the first screw drives the first movable plate to move backward, so that the rear scraper scrapes the aluminum slag.
[0017] 2. The aluminum ingot production scraping device, the third motor drives the second screw to rotate, the second screw drives the second movable plate to move left or right, so that the second movable plate drives the U-shaped cleaning block to move, so that the U-shaped cleaning block removes the aluminum slag on the scraper to prevent the aluminum slag from falling into the next aluminum ingot mold.
[0018] 3. The aluminum ingot production scraping device has two residue boxes located directly below the two cleaning components, which are used to receive the aluminum slag cleaned by the U-shaped cleaning block, making it convenient for the staff to recover the aluminum slag. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall first-view structure of the utility model;
[0020] Figure 2 It is a schematic diagram of the overall structure of the utility model from a second viewing angle;
[0021] Figure 3 It is a schematic diagram of the assembly structure of the fixed tray and the residue box in the utility model;
[0022] Figure 4 It is a schematic diagram of the assembly structure of the U-shaped bracket, the aluminum slag scraping component and the cleaning component in the utility model;
[0023] Figure 5 It is a partial structural schematic diagram of the aluminum slag scraping assembly in the utility model;
[0024] Figure 6 This is a schematic diagram of the cleaning component structure in the utility model;
[0025] Figure 7 It is a schematic diagram of the structure of the U-shaped cleaning block in the utility model in the use state.
[0026] In the figure: 1. U-shaped frame; 2. Conveyor belt; 3. First motor; 4. Aluminum ingot mold; 5. U-shaped bracket; 6. Aluminum slag scraping assembly; 60. U-shaped top plate; 61. First screw rod; 62. Second motor; 63. First movable plate; 64. Fixed vertical plate; 640. Fixed horizontal plate; 641. Rectangular fixed tube; 65. Electric telescopic rod; 66. Scraper; 660. Rectangular positioning rod; 67. First circular positioning rod; 7. Cleaning assembly; 70. Rectangular bracket; 71. Second screw rod; 72. Third motor; 73. Second movable plate; 74. U-shaped cleaning block; 75. Second circular positioning rod; 8. Fixed tray; 9. Residue box. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0029] See also Figure 1-Figure 7 , the utility model provides a technical solution:
[0030] A scraping device for aluminum ingot production, comprising a U-shaped frame 1, a conveyor belt 2 is arranged in the U-shaped frame 1, a first motor 3 for driving the conveyor belt 2 is arranged at the rear side of the U-shaped frame 1, an output shaft of the first motor 3 is coaxially connected to the rear end of one of the rotating shafts of the conveyor belt 2, an aluminum ingot mold 4 is placed on the conveyor belt 2, the first motor 3 is connected to an external power supply to work, and the conveyor belt 2 is driven by the first motor 3, so that the conveyor belt 2 drives the aluminum ingot mold 4 to move toward the aluminum slag scraping component 6;
[0031] The top of the U-shaped frame 1 is provided with two U-shaped brackets 5 which are symmetrically arranged on the left and right sides, and an aluminum slag scraping assembly 6 is provided between the two U-shaped brackets 5 and at the top. The aluminum slag scraping assembly 6 includes a U-shaped top plate 60, the front side of the U-shaped top plate 60 protrudes from the front side of the U-shaped bracket 5, and the rear side of the U-shaped top plate 60 protrudes from the rear side of the U-shaped bracket 5. A first screw rod 61 is rotatably connected to a position between the front and rear sides of the inner wall of the U-shaped top plate 60 and located in the middle, a second motor 62 for driving the first screw rod 61 to rotate is provided on the front side of the U-shaped top plate 60, a first movable plate 63 is threadedly connected to the outer wall of the first screw rod 61, a fixed vertical plate 64 is provided at the bottom of the first movable plate 63, fixed horizontal plates 640 are provided at the front and rear sides of the fixed vertical plate 64 and near the top, electric telescopic rods 65 are provided at the bottom of the two fixed horizontal plates 640, and the movable rods of the two electric telescopic rods 65 are fixedly connected to the scraping The first movable plate 63 is driven by the first motor 61 to rotate, and the first movable plate 63 can drive the first movable plate 63 to move forward or rightward, and the first movable plate 63 drives the fixed vertical plate 64 to move synchronously, so that the two scrapers 66 move synchronously. When the front scraper 66 performs aluminum slag scraping operation on the aluminum liquid in the aluminum ingot mold 4, the movable rod of the front electric telescopic rod 65 extends to make the front scraper 66 contact with the surface of the aluminum liquid, and then the first screw rod 61 drives the first movable plate 63 to move forward, so that the front scraper 66 scrapes the aluminum slag. Similarly, when the rear scraper 66 performs aluminum slag scraping operation on the aluminum liquid in the aluminum ingot mold 4, the movable rod of the rear electric telescopic rod 65 extends to make the rear scraper 66 contact with the surface of the aluminum liquid, and then the first screw rod 61 drives the first movable plate 63 to move backward, so that the rear scraper 66 scrapes the aluminum slag.
[0032] The front sides of the two U-shaped brackets 5 are commonly connected to a cleaning assembly 7, and the rear sides of the two U-shaped brackets 5 are also commonly connected to a cleaning assembly 7. The two cleaning assemblies 7 are symmetrically arranged front to back. The cleaning assembly 7 includes two rectangular brackets 70 that are symmetrically arranged left to right. The two rectangular brackets 70 are respectively fixedly connected to the side surfaces of the two U-shaped brackets 5. A second screw rod 71 is rotatably connected between the two rectangular brackets 70. A third motor 72 for driving the second screw rod 71 to rotate is provided on the outer side of one of the rectangular brackets 70. A second movable plate 73 is threadedly connected to the outer wall of the second screw rod 71. A U-shaped cleaning block 74 is provided at the bottom of the second movable plate 73. The third motor 72 is connected to an external power supply to work. The third motor 72 drives the second screw rod 71 to rotate. The second screw rod 71 drives the second movable plate 73 to move left or right, so that the second movable plate 73 drives the U-shaped cleaning block 74 to move, so that the U-shaped cleaning block 74 removes the aluminum slag on the scraper 66 to prevent the aluminum slag from falling into the next aluminum ingot mold 4.
[0033] In this embodiment, fixed trays 8 are provided on the top of the front and rear sides of the U-shaped frame 1, and residue boxes 9 are placed on the top of the two fixed trays 8. The two residue boxes 9 are respectively located directly below the two cleaning components 7, and are used to receive the aluminum slag cleaned by the U-shaped cleaning block 74, so as to facilitate the staff to recover the aluminum slag.
[0034] Specifically, first circular positioning rods 67 are provided between the front and rear sides of the inner wall of the U-shaped top plate 60 and near the left and right ends. The first movable plate 63 is slidably connected to the outer sides of the two first circular positioning rods 67, which is conducive to the stable movement of the first movable plate 63 forward and backward.
[0035] Furthermore, rectangular fixing tubes 641 are provided on the front and rear sides of the fixed vertical plate 64 and near the left and right edges, and rectangular positioning rods 660 are provided on the upper surfaces of the two scrapers 66 and near the left and right ends of the opposite sides. The four rectangular positioning rods 660 are respectively slidably connected to the four rectangular fixing tubes 641, which is conducive to the stable up and down movement of the scrapers 66.
[0036] Furthermore, a second circular positioning rod 75 is provided between the two rectangular brackets 70 and near the bottom of the second screw rod 71 , and the second movable plate 73 is slidably connected to the outer side of the second circular positioning rod 75 , which is conducive to the stable left and right movement of the second movable plate 73 .
[0037] Furthermore, when the U-shaped cleaning block 74 cleans the scraper 66 , the inner wall of the U-shaped cleaning block 74 fits with the outer wall of the scraper 66 , ensuring that the aluminum slag on the scraper 66 is cleaned.
[0038] When the aluminum ingot production scraping device of this embodiment is in use, the first motor 3 drives the conveyor belt 2 to drive, so that the conveyor belt 2 drives the aluminum ingot mold 4 to move toward the aluminum slag scraping component 6. When the aluminum ingot mold 4 filled with aluminum liquid moves to the bottom of the aluminum slag scraping component 6, if the front scraper 66 performs aluminum slag scraping operation on the aluminum liquid in the aluminum ingot mold 4, the movable rod of the front electric telescopic rod 65 extends to make the front scraper 66 contact with the surface of the aluminum liquid, and then the first screw rod 61 drives the first movable plate 63 to move forward, so that the front scraper 66 scrapes the aluminum slag. If the rear scraper 66 performs aluminum slag scraping operation on the aluminum liquid in the aluminum ingot mold 4, the movable rod of the rear electric telescopic rod 65 extends to make the rear scraper 66 contact with the surface of the aluminum liquid, and then the first screw rod 61 drives the first movable plate 63 backward. The first movable plate 63 moves to the end of the first screw rod 61, and the third motor 72 drives the second screw rod 71 to rotate, and the second screw rod 71 drives the second movable plate 73 to move left or right, so that the second movable plate 73 drives the U-shaped cleaning block 74 to move, so that the U-shaped cleaning block 74 removes the aluminum slag on the scraper 66 to prevent the aluminum slag from falling into the next aluminum ingot mold 4, and the residue box 9 receives the aluminum slag cleaned by the U-shaped cleaning block 74, which is convenient for the staff to recover the aluminum slag.
[0039] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
Claims
1. A scraping device for producing aluminum ingots, comprising a U-shaped frame (1), a conveyor belt (2) is arranged inside the U-shaped frame (1), a first motor (3) for driving the conveyor belt (2) is arranged on the rear side of the U-shaped frame (1), an aluminum ingot mold (4) is placed on the conveyor belt (2), and the device is characterized in that: The top of the U-shaped frame (1) is provided with two U-shaped brackets (5) which are symmetrically arranged on the left and right. An aluminum slag scraping assembly (6) is provided between the two U-shaped brackets (5) and at the top. The aluminum slag scraping assembly (6) comprises a U-shaped top plate (60). A first screw rod (61) is rotatably connected to a position between the front and rear sides of the inner wall of the U-shaped top plate (60) and located in the middle. A second motor (62) for driving the first screw rod (61) to rotate is provided on the front side of the U-shaped top plate (60). A first movable plate (63) is threadedly connected to the outer wall of the first screw rod (61). A fixed vertical plate (64) is provided at the bottom of the first movable plate (63). Fixed horizontal plates (640) are provided at the front and rear sides of the fixed vertical plate (64) and at a position close to the top. The bottoms of the two fixed horizontal plates (640) are Each of the two U-shaped brackets (5) is provided with an electric telescopic rod (65), and the movable rods of the two electric telescopic rods (65) are fixedly connected with a scraper (66). The front sides of the two U-shaped brackets (5) are commonly connected with a cleaning assembly (7), and the rear sides of the two U-shaped brackets (5) are also commonly connected with a cleaning assembly (7). The two cleaning assemblies (7) are symmetrically arranged in front and back. The cleaning assembly (7) includes two rectangular brackets (70) that are symmetrically arranged in left and right. A second screw rod (71) is rotatably connected between the two rectangular brackets (70), and a third motor (72) for driving the second screw rod (71) to rotate is provided on the outer side of one of the rectangular brackets (70), and the outer wall of the second screw rod (71) is threadedly connected with a second movable plate (73), and a U-shaped cleaning block (74) is provided at the bottom of the second movable plate (73).
2. The scraping device for aluminum ingot production according to claim 1, characterized in that: Fixed trays (8) are provided on the tops of both front and rear sides of the U-shaped frame (1), and residue boxes (9) are placed on the tops of the two fixed trays (8). The two residue boxes (9) are respectively located directly below the two cleaning assemblies (7).
3. The scraping device for aluminum ingot production according to claim 1, characterized in that: First circular positioning rods (67) are provided between the front and rear sides of the inner wall of the U-shaped top plate (60) and near the left and right ends, and the first movable plate (63) is slidably connected to the outer sides of the two first circular positioning rods (67).
4. The scraping device for aluminum ingot production according to claim 1, characterized in that: Rectangular fixed tubes (641) are provided on the front and rear sides of the fixed vertical plate (64) and near the left and right edges. Rectangular positioning rods (660) are provided on the upper surfaces of the two scrapers (66) and near the left and right ends of the opposite sides. The four rectangular positioning rods (660) are slidably connected to the four rectangular fixed tubes (641) respectively.
5. The scraping device for aluminum ingot production according to claim 1, characterized in that: A second circular positioning rod (75) is provided between the two rectangular brackets (70) and close to the bottom of the second screw rod (71), and the second movable plate (73) is slidably connected to the outer side of the second circular positioning rod (75).
6. The scraping device for aluminum ingot production according to claim 1, characterized in that: When the U-shaped cleaning block (74) cleans the scraper (66), the inner wall of the U-shaped cleaning block (74) fits the outer wall of the scraper (66).
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