Potassium persulfate vacuum evaporative crystallization device
By introducing a two-way stirring assembly into the potassium persulfate evaporation and crystallization equipment, and using a reducer motor to drive the four-corner bracket and stirring leaves to rotate in opposite directions, the problem of poor mixing effect in traditional equipment is solved, the evaporation and crystallization effect is improved and the operation process is simplified.
Patent Information
- Application Number
- CN202420745668.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-11
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-04-11
AI Technical Summary
The traditional potassium persulfate evaporation and crystallization equipment has poor mixing effect during heating and stirring, resulting in poor evaporation and crystallization effect. It requires continuous stirring to prevent agglomeration, which is complicated to operate.
A vacuum evaporation crystallization device of potassium persulfate including an evaporation pot, a cutting assembly and a two-way stirring assembly is designed. The two-way stirring assembly consists of a reducer motor, a four-corner bracket, a forward and reverse stirring blade and a tooth belt, and the four-corner bracket is driven to rotate through a reducer motor. , drive the front and back stirring leaves to rotate opposite directions to improve the liquid mixing efficiency.
Through the design of the two-way stirring assembly, the liquid is collimated and mixed in the evaporation pot, which significantly improves the evaporation and crystallization effect, simplifies operation, and avoids the risk of clumping.
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Figure CN222130986U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of evaporation crystallization, and specifically relates to a potassium persulfate vacuum evaporation crystallization device. Background Art
[0002] Potassium persulfate chemical reagent is a white crystalline powder, soluble in water, insoluble in ethanol, with strong oxidizing properties, commonly used as a bleaching agent, oxidant, and polymerization initiator, almost no moisture absorption, good stability at room temperature, easy to store, convenient and safe. The preparation of potassium persulfate is generally prepared with ammonium sulfate and sulfuric acid to prepare an electrolyte and then electrolyze after removing impurities. HSO4 is discharged at the anode to generate peroxydisulfuric acid, which then reacts with ammonium sulfate to generate ammonium persulfate, and then potassium sulfate is added for double decomposition reaction. After cooling, separation, crystallization, and drying, the finished potassium persulfate product is obtained. The crystallization stage is to evaporate and crystallize the prepared wet potassium persulfate;
[0003] Conventional equipment generally puts the prepared potassium persulfate into a heating vessel for direct heating. At this time, the potassium persulfate has just been filtered by filter paper, and most of the water has been removed. It needs to be heated, stirred and evaporated. After the water is separated out, the potassium persulfate forms crystals. In order to ensure the uniformity of heating, the wet potassium persulfate needs to be spread flat in the vessel and stirred continuously. At the same time, proper observation is required during the stirring process to prevent agglomeration. In conventional one-way stirring, the liquid rotates with the stirring blade, and the mixing effect is poor, resulting in poor evaporation and crystallization effect. Utility Model Content
[0004] To solve the problems raised in the above background technology. The utility model provides a potassium persulfate vacuum evaporation crystallization device, comprising an evaporation pot for evaporation, and also comprising a material discharge assembly arranged at the bottom of the evaporation pot, a sealing cover is arranged at the top of the evaporation pot, and a bidirectional stirring assembly is arranged at the top of the sealing cover;
[0005] The bidirectional stirring assembly comprises a reduction motor fixed on the top of the sealing cover, and a sleeve fixed at the center of the bottom of the sealing cover. The rotor of the reduction motor passes through the sleeve and is fixed with four-corner brackets.
[0006] As a potassium persulfate vacuum evaporation crystallization device of the utility model, preferably, an upper active gear disc and a lower active gear disc are fixed on the sleeve, and positive stirring blades are arranged at two symmetrical corners of the four-corner bracket through support rods.
[0007] As a potassium persulfate vacuum evaporation crystallization device of the utility model, preferably, the other two symmetrical corners of the four-corner bracket are respectively provided with a left rotating shaft and a right rotating shaft through bearings, the top of the left rotating shaft is provided with a left driven gear disk, and the bottom thereof is fixedly provided with a left reverse stirring blade.
[0008] As a potassium persulfate vacuum evaporation crystallization device of the utility model, preferably, a right driven gear disc is arranged on the top of the right rotating shaft, and a right reverse stirring blade is fixedly arranged on the bottom thereof.
[0009] As a potassium persulfate vacuum evaporation crystallization device of the utility model, preferably, the upper driving gear disc and the left driven gear disc are connected through a left toothed belt, and the lower driving gear disc and the right driven gear disc are connected through a right toothed belt.
[0010] As a potassium persulfate vacuum evaporation crystallization device of the utility model, preferably, the feeding assembly includes a feeding port opened at the bottom of the evaporator, and a movable seat arranged on the evaporator, and a feeding cover for sealing the feeding port is movably arranged on the movable seat.
[0011] As a potassium persulfate vacuum evaporation crystallization device of the utility model, preferably, a cylinder is provided on the side wall of the evaporator, and a piston rod of the cylinder is movably connected to a feed cover.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] The reduction motor drives the four-corner bracket to rotate, and the positive stirring blade is driven to rotate forward through the support rod. At this time, the four-corner bracket drives the left driven gear disc and the right driven gear disc to rotate. Since the upper active gear disc is connected to the left driven gear disc through the left toothed belt, and the lower active gear disc is connected to the right driven gear disc through the right toothed belt, the upper active gear disc and the lower active gear disc are driven to rotate in the opposite direction, and then the left reverse stirring blade and the right reverse stirring blade are driven to rotate in the opposite direction. The positive stirring blade rotates forward and the left reverse stirring blade and the right reverse stirring blade rotate in the opposite direction, so that the liquid collides and mixes inside the evaporator, the mixing efficiency is improved, and the evaporation crystallization effect is good. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0015] Figure 1 It is a schematic diagram of the structure of the utility model;
[0016] Figure 2 This is a schematic diagram of the structure of a bidirectional stirring assembly of the utility model;
[0017] Figure 3 This is a schematic cross-sectional view of the evaporation pot of the utility model;
[0018] Figure 4 This is a bottom view of the structure of the utility model;
[0019] In the figure:
[0020] 1. Evaporation pot;
[0021] 2. Feeding assembly; 21. Feeding port; 22. Movable seat; 23. Feeding cover; 24. Cylinder;
[0022] 3. Sealing cover;
[0023] 4. Two-way stirring assembly; 41. Speed reduction motor; 42. Sleeve; 421. Upper driving gear disc; 422. Lower driving gear disc; 43. Four-corner bracket; 431. Support rod; 432. Positive stirring blade; 433. Left rotating shaft; 434. Right rotating shaft; 435. Left driven gear disc; 436. Left reverse stirring blade; 437. Right driven gear disc; 438. Right reverse stirring blade;
[0024] 5. Left toothed belt;
[0025] 6. Right toothed belt. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] Example 1
[0028] like Figure 1 As shown;
[0029] A potassium persulfate vacuum evaporation crystallization device comprises an evaporation pot 1 for evaporation.
[0030] In this embodiment: in order to solve the technical problems existing in this prior art, as disclosed in the background technology above, "in order to ensure the uniformity of heating, the wet potassium persulfate needs to be spread evenly in the container, and it needs to be stirred continuously. At the same time, proper observation is required during the stirring process to prevent agglomeration. In traditional one-way stirring, the liquid rotates with the stirring blades, and the mixing effect is poor, resulting in poor evaporation and crystallization effect." In combination with actual use, this problem is obviously a real problem that is difficult to solve. In view of this, in order to solve this technical problem, a two-way stirring component 4 is added on this basis.
[0031] like Figure 1-4 As shown in the figure;
[0032] In combination with the above content, in order to improve the mixing efficiency and the effect of evaporation and crystallization, it also includes a feeding assembly 2 arranged at the bottom of the evaporation pot 1, a sealing cover 3 is arranged at the top of the evaporation pot 1, and a two-way stirring assembly 4 is arranged at the top of the sealing cover 3;
[0033] The bidirectional stirring assembly 4 includes a reduction motor 41 fixed on the top of the sealing cover 3 and a sleeve 42 fixed at the center of the bottom of the sealing cover 3 . The rotor of the reduction motor 41 passes through the sleeve 42 and is fixed with four-corner brackets 43 .
[0034] In an optional embodiment, an upper driving gear disc 421 and a lower driving gear disc 422 are fixed on the sleeve 42, and two symmetrical corners of the four-corner bracket 43 are provided with positive stirring blades 432 through support rods 431, and the other two symmetrical corners of the four-corner bracket 43 are respectively provided with a left rotating shaft 433 and a right rotating shaft 434 through bearings, a left driven gear disc 435 is provided on the top of the left rotating shaft 433, and a left reverse stirring blade 436 is fixedly provided at the bottom thereof, a right driven gear disc 437 is provided on the top of the right rotating shaft 434, and a right reverse stirring blade 438 is fixedly provided at the bottom thereof, the upper driving gear disc 421 is connected to the left driven gear disc 435 through a left toothed belt 5, and the lower driving gear disc 422 is connected to the right driven gear disc 437 through a right toothed belt 6.
[0035] In this implementation scheme: the reduction motor 41 drives the four-corner bracket 43 to rotate, and at this time, the positive stirring blade 432 is driven to rotate forward through the support rod 431. At this time, the four-corner bracket 43 drives the left driven gear plate 435 and the right driven gear plate 437 to rotate. Since the upper active gear plate 421 is connected to the left driven gear plate 435 through the left toothed belt 5, and the lower active gear plate 422 is connected to the right driven gear plate 437 through the right toothed belt 6, the upper active gear plate 421 and the lower active gear plate 422 are driven to rotate in the opposite direction, thereby driving the left reverse stirring blade 436 and the right reverse stirring blade 438 to rotate in the opposite direction.
[0036] In an optional embodiment, the unloading assembly 2 includes a unloading port 21 opened at the bottom of the evaporating pot 1, and a movable seat 22 arranged on the evaporating pot 1, and a unloading cover 23 is movably arranged on the movable seat 22 to seal the unloading port 21, and a cylinder 24 is arranged on the side wall of the evaporating pot 1, and the piston rod of the cylinder 24 is movably connected to the unloading cover 23.
[0037] Working principle of this utility model:
[0038] The reduction motor 41 drives the four-corner bracket 43 to rotate, and at this time, the positive stirring blade 432 is driven to rotate forwardly through the support rod 431. At this time, the four-corner bracket 43 drives the left driven gear disc 435 and the right driven gear disc 437 to rotate. Since the upper active gear disc 421 is connected to the left driven gear disc 435 through the left toothed belt 5, and the lower active gear disc 422 is connected to the right driven gear disc 437 through the right toothed belt 6, the upper active gear disc 421 and the lower active gear disc 422 are driven to rotate in the opposite direction, and then the left reverse stirring blade 436 and the right reverse stirring blade 438 are driven to rotate in the opposite direction. Through the positive rotation of the positive stirring blade 432 and the reverse rotation of the left reverse stirring blade 436 and the right reverse stirring blade 438, the liquid is collided and mixed inside the evaporator 1, the mixing efficiency is improved, and the evaporation and crystallization effect is good.
[0039] Finally, it should be noted that the above are only preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions described in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A potassium persulfate vacuum evaporation crystallization device, comprising an evaporation pot (1) for evaporation, characterized in that: It also comprises a material discharge assembly (2) arranged at the bottom of the evaporating pot (1); a sealing cover (3) is arranged at the top of the evaporating pot (1); and a bidirectional stirring assembly (4) is arranged at the top of the sealing cover (3); The bidirectional stirring assembly (4) comprises a reduction motor (41) fixed on the top of the sealing cover (3), and a sleeve (42) fixed at the center of the bottom of the sealing cover (3); the rotor of the reduction motor (41) passes through the sleeve (42) and is fixed with four-corner brackets (43).
2. A potassium persulfate vacuum evaporation crystallization device according to claim 1, characterized in that: An upper active gear disc (421) and a lower active gear disc (422) are fixed on the sleeve (42), and positive stirring blades (432) are arranged at two symmetrical corners of the four-corner bracket (43) via supporting rods (431).
3. A potassium persulfate vacuum evaporation crystallization device according to claim 1, characterized in that: The other two symmetrical corners of the four-corner bracket (43) are respectively provided with a left rotating shaft (433) and a right rotating shaft (434) through bearings, and a left driven gear disc (435) is provided on the top of the left rotating shaft (433), and a left reverse stirring blade (436) is fixedly provided on the bottom thereof.
4. A potassium persulfate vacuum evaporation crystallization device according to claim 3, characterized in that: A right driven gear disc (437) is arranged on the top of the right rotating shaft (434), and a right reverse stirring blade (438) is fixedly arranged on the bottom thereof.
5. A potassium persulfate vacuum evaporation crystallization device according to claim 2, characterized in that: The upper driving toothed disc (421) and the left driven toothed disc (435) are connected via a left toothed belt (5), and the lower driving toothed disc (422) and the right driven toothed disc (437) are connected via a right toothed belt (6).
6. A potassium persulfate vacuum evaporation crystallization device according to claim 1, characterized in that: The material discharge assembly (2) comprises a material discharge port (21) provided at the bottom of the evaporating pot (1), and a movable seat (22) arranged on the evaporating pot (1), wherein a material discharge cover (23) for sealing the material discharge port (21) is movably arranged on the movable seat (22).
7. A potassium persulfate vacuum evaporation crystallization device according to claim 1, characterized in that: A cylinder (24) is provided on the side wall of the evaporator (1), and a piston rod of the cylinder (24) is movably connected to a feed cover (23).
