Copper powder settling device
By designing a copper powder settlement device that can be installed on the wall, the copper powder settlement is accelerated by using stirring and liquid level sensors, and the existing settlement pool is solved by quickly collecting the settled copper powder by synchronous switching components. The inconvenience problem improves work efficiency.
Patent Information
- Application Number
- CN202420283868.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-06
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-02-06
AI Technical Summary
The existing copper powder settlement pool covers a large area and is not convenient to collect copper powder settled at the bottom, and has low working efficiency.
Design a copper powder settlement device, including a wall frame assembly, a settlement cylinder, agitator, a synchronous drive mechanism, a pipeline assembly, a synchronous switching assembly and a collection cylinder, can be installed on the wall, and the copper powder settlement can be accelerated by agitating and liquid level sensors. And quickly collect the settled copper powder by synchronous switching components.
It effectively reduces the area of the area, improves the collection efficiency after copper powder settles, and improves work efficiency.
Smart Images

Figure CN222131074U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of copper powder equipment, in particular to a copper powder sedimentation device. Background Art
[0002] Electrolytic copper particles are relatively small, and flying is inevitable during the drying and heat treatment processes, especially the screening process. The flying copper powder will adhere to the outer wall of the production equipment and the surrounding ground. The operators wipe it with mops and rags and then put the copper powder into the wastewater.
[0003] The electrolytic copper powder in the above wastewater is mainly recovered by settling in a sedimentation tank. The existing sedimentation tank not only occupies a large area, but also is inconvenient to collect the copper powder settled at the bottom of the sedimentation tank after the copper powder settles. It is extremely inconvenient to use and has low work efficiency.
[0004] To this end, we proposed a copper powder sedimentation device. Utility Model Content
[0005] The utility model aims to solve one of the technical problems in the related art at least to a certain extent.
[0006] To this end, the purpose of the utility model is to propose a copper powder sedimentation device that can be installed on the wall, effectively reducing the floor space, and can quickly collect the settled copper powder after the copper powder is settled, effectively improving work efficiency.
[0007] To achieve the above-mentioned purpose, the utility model proposes a copper powder sedimentation device, comprising a wall frame assembly, multiple groups of sedimentation cylinders, multiple groups of stirring mechanisms, a synchronous drive mechanism, a pipeline assembly, a synchronous switching assembly and multiple groups of collecting cylinders, wherein the wall frame assembly comprises multiple groups of wall frames and wall frames, wherein multiple groups of wall frames and wall frames are respectively fixed on the wall surface and arranged up and down; multiple groups of sedimentation cylinders are respectively arranged on the surface of multiple groups of wall frames; multiple groups of stirring mechanisms are respectively arranged inside the multiple groups of sedimentation cylinders, and one end of the multiple groups of stirring mechanisms respectively passes through the top of the multiple groups of sedimentation cylinders and is connected through the synchronous drive mechanism; the pipeline assembly is arranged on the surface of the multiple groups of wall frames and is respectively connected with the inside of the multiple groups of sedimentation cylinders; the synchronous switching assembly is arranged on the surface of the wall frame, and one end of the multiple groups of sedimentation cylinders is respectively slidably connected to the top of one end of the synchronous switching assembly; multiple groups of collecting cylinders are respectively arranged on the inner wall of the synchronous switching assembly, and one end of the multiple groups of collecting cylinders is respectively connected with one end of the multiple groups of sedimentation cylinders.
[0008] The utility model provides a copper powder sedimentation device which can be installed on a wall, effectively reducing the floor space occupied, and can quickly collect the settled copper powder after the copper powder is settled, effectively improving work efficiency.
[0009] In addition, the copper powder sedimentation device proposed in the application may also have the following additional technical features:
[0010] Specifically, the bottom of the sedimentation cylinder is in a cone shape, a first electrically-controlled discharge valve is provided at the bottom of the sedimentation cylinder, and a liquid level sensor is provided inside the sedimentation cylinder.
[0011] Specifically, the stirring mechanism includes a stirring shaft and a stirring paddle, wherein the stirring shaft is rotatably connected to the inner wall of the settling cylinder, and one end of the stirring shaft passes through the top of the settling cylinder; the stirring paddle is arranged on the surface of the stirring shaft.
[0012] Specifically, the synchronous drive mechanism includes multiple groups of sprockets, synchronous chains and a first drive motor, wherein the multiple groups of sprockets are respectively arranged on the end surfaces of the multiple groups of stirring shafts that pass through the tops of the multiple groups of sedimentation cylinders, and are connected by the synchronous chains; the first drive motor is arranged on the top of the middle group of wall frames and is connected to one end of the middle group of stirring shafts.
[0013] Specifically, the pipeline assembly includes an inlet pipe and an outlet pipe, wherein the inlet pipe and the outlet pipe are respectively fixed on the surface of the wall frame and arranged up and down; one end of the inlet pipe and one end of the outlet pipe are respectively connected to the interior of multiple groups of sedimentation cylinders, and multiple groups of solenoid valves are respectively arranged on the surface of the inlet pipe and the surface of the outlet pipe.
[0014] Specifically, the synchronous switching component includes a threaded screw, multiple groups of sliding frames, multiple groups of limiting sliding grooves, multiple groups of through holes and a second driving motor, wherein the threaded screw is rotatably connected to the surface of the wall frame; multiple groups of sliding frames are respectively threadedly connected to the outer surface of the threaded screw and slidably connected to the surface of the wall frame; multiple groups of limiting sliding grooves are respectively opened on the top of multiple groups of sliding frames; multiple groups of through holes are respectively opened on the inner walls of multiple groups of limiting sliding grooves and are connected to the interior of the sliding frames; multiple groups of collecting tubes are respectively arranged inside the multiple groups of sliding frames, and respectively correspond to the positions of the multiple groups of through holes.
[0015] Additional aspects and advantages of the present invention will be given in part in the following description and in part will become apparent from the following description or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the following description of the embodiments in conjunction with the accompanying drawings, in which:
[0017] Figure 1 This is a schematic structural diagram of a copper powder sedimentation device according to one embodiment of the utility model;
[0018] Figure 2This is a schematic diagram of the structure of a synchronous drive mechanism in a copper powder sedimentation device according to one embodiment of the utility model;
[0019] Figure 3 This is a schematic diagram of the structure of a liquid level sensor in a copper powder sedimentation device according to one embodiment of the utility model;
[0020] Figure 4 The present invention is a schematic diagram of the structure of a synchronous switching component in a copper powder sedimentation device according to an embodiment of the present invention.
[0021] As shown in the figure:
[0022] 1. Wall frame assembly; 2. Sedimentation cylinder; 3. Stirring mechanism; 4. Synchronous driving mechanism; 5. Pipeline assembly; 6. Synchronous switching assembly; 7. Collecting cylinder; 11. Wall frame; 12. Wall frame; 21. First electric-controlled discharge valve; 22. Liquid level sensor; 31. Stirring shaft; 32. Stirring paddle;
[0023] 41. sprocket; 42. synchronous chain belt; 43. first drive motor;
[0024] 51. Water inlet pipe; 52. Water outlet pipe;
[0025] 61. threaded screw; 62. slide frame; 63. limit slide groove; 64. through hole; 65. second drive motor. DETAILED DESCRIPTION
[0026] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limitations on the present invention. On the contrary, the embodiments of the present invention include all changes, modifications, and equivalents that fall within the spirit and connotation of the appended claims.
[0027] A copper powder sedimentation device according to an embodiment of the utility model is described below in conjunction with the accompanying drawings.
[0028] like Figure 1-Figure 4 As shown, a copper powder sedimentation device according to an embodiment of the utility model may include a wall frame assembly 1, multiple groups of sedimentation cylinders 2, multiple groups of stirring mechanisms 3, a synchronous driving mechanism 4, a pipeline assembly 5, a synchronous switching assembly 6 and multiple groups of collecting cylinders 7.
[0029] The wall frame assembly 1 includes a plurality of sets of wall frames 11 and under-wall frames 12 .
[0030] Wherein, a plurality of sets of upper wall frames 11 and lower wall frames 12 are respectively fixed on the wall surface and arranged up and down.
[0031] A plurality of sedimentation cylinders 2 are respectively arranged on the surface of a plurality of wall frames 11, a plurality of stirring mechanisms 3 are respectively arranged inside the plurality of sedimentation cylinders 2, one end of the plurality of stirring mechanisms 3 respectively passes through the top of the plurality of sedimentation cylinders 2 and is connected through a synchronous driving mechanism 4, a pipeline assembly 5 is arranged on the surface of a plurality of wall frames 11 and is respectively connected to the inside of the plurality of sedimentation cylinders 2, a synchronous switching assembly 6 is arranged on the surface of a wall frame 12, one end of the plurality of sedimentation cylinders 2 is respectively slidably connected to the top of one end of the synchronous switching assembly 6, a plurality of collecting cylinders 7 are respectively arranged on the inner wall of the synchronous switching assembly 6, and one end of the plurality of collecting cylinders 7 is respectively connected to one end of the plurality of sedimentation cylinders 2
[0032] It should be noted that the multiple groups of sedimentation tubes 2, synchronous drive mechanisms 4, pipeline components 5 and synchronous switching components 6 described in this embodiment are electrically connected to the external controller respectively.
[0033] In addition, it should be noted that the collecting tube 7 is a transparent cylindrical structure, and the transparent design facilitates observation of the sedimentation situation and has a good use effect.
[0034] It can be understood that the number of wall racks 11 , sedimentation tubes 2 and stirring mechanisms 3 is equal, and the number of collecting tubes 7 is twice the number of sedimentation tubes 2 .
[0035] Specifically, when in use, the mixed water is injected into the sedimentation cylinder 2 through the water inlet pipe 51 in the pipeline assembly 5, and the water injection operation is stopped until the liquid level sensor 22 inside the sedimentation cylinder 2 detects that the liquid level reaches the set liquid level, and then the external controller controls the synchronous drive mechanism 4 to operate. The operation of the synchronous drive mechanism 4 drives the stirring mechanisms 3 inside the multiple groups of sedimentation cylinders 2 to operate synchronously. The stirring mechanisms 3 stir the mixed water inside the sedimentation cylinder 2 to increase the sedimentation rate. After the stirring is completed, the sedimentation time begins. When the copper powder inside the sedimentation cylinder 2 is settled, it sinks to the collecting cylinder 7 on the left for collection. After the sedimentation time is over, when the copper powder needs to be collected, the first electrically controlled discharge valve 21 at the bottom of the sedimentation cylinder 2 is first controlled by the external controller to be closed so that it is connected with the collecting cylinder 7. The collecting cylinder 7 on the left is separated, and then the operation of the synchronous switching component 6 is controlled by an external controller. The operation of the synchronous switching component 6 drives the collecting cylinder 7 on the right to move to the bottom position of the sedimentation cylinder 2, and then the collecting cylinder 7 on the left is removed, and the copper powder inside the collecting cylinder 7 can be taken out. If there is still copper powder inside the sedimentation cylinder 2, continue to open the first electrically controlled discharge valve 21 to collect the copper powder. If there is no residual copper powder, control the solenoid valve corresponding to the position of the outlet pipe 52 to open, so that the slightly clear water after sedimentation inside the sedimentation cylinder 2 is discharged from the outlet pipe 52 to the outside of the sedimentation cylinder 2, until the liquid level sensor 22 inside the sedimentation cylinder 2 detects that the liquid level reaches the set liquid level, stop the drainage operation, and then repeat the above operation until all the mixed water is settled.
[0036] In one embodiment of the present invention, Figure 3As shown, the bottom of the sedimentation cylinder 2 is in a cone shape, a first electrically controlled discharge valve 21 is provided at the bottom of the sedimentation cylinder 2, and a liquid level sensor 22 is provided inside the sedimentation cylinder 2.
[0037] It should be noted that the first electrically-controlled discharge valve 21 and the liquid level sensor 22 described in this embodiment are electrically connected to the external controller respectively.
[0038] In addition, it should be noted that the liquid level sensors 22 are arranged in two groups, one group corresponding to the highest water filling level and the other group corresponding to the lowest drainage level.
[0039] Specifically, a first electrically-controlled discharge valve 21 is provided to seal the bottom of the sedimentation cylinder 2 after the copper powder is settled, so that the sedimentation cylinder 2 and the collecting cylinder 7 are in a blocked state, which is convenient for disassembly and assembly of the collecting cylinder 7. A liquid level sensor 22 is provided to facilitate automatic control of water injection volume and automatic control of water discharge volume, and the use effect is good.
[0040] In one embodiment of the present invention, Figure 3 As shown, the stirring mechanism 3 may include a stirring shaft 31 and a stirring paddle 32 .
[0041] The stirring shaft 31 is rotatably connected to the inner wall of the settling tube 2 , one end of the stirring shaft 31 passes through the top of the settling tube 2 , and the stirring paddle 32 is arranged on the surface of the stirring shaft 31 .
[0042] Specifically, the stirring shaft 31 rotates synchronously to drive the stirring paddle 32 to rotate, and the stirring paddle 32 rotates to stir the mixed water in the sedimentation cylinder 2, thereby accelerating the sedimentation rate of the copper powder, and achieving good use effect.
[0043] In one embodiment of the present invention, Figure 2 As shown, the synchronous driving mechanism 4 may include a plurality of sprocket sets 41 , a synchronous chain belt 42 and a first driving motor 43 .
[0044] Among them, multiple groups of sprockets 41 are respectively arranged on the end surfaces of multiple groups of stirring shafts 31 that pass through the tops of multiple groups of sedimentation cylinders 2, and are connected through synchronous chain belts 42. The first drive motor 43 is arranged on the top of the middle group of wall frames 11 and is connected to one end of the middle group of stirring shafts 31.
[0045] It should be noted that the first driving motor 43 described in this embodiment is electrically connected to the external controller.
[0046] In addition, it should be noted that the output end of the first driving motor 43 is connected to one end of the middle group of stirring shafts 31 via a coupling (not shown in the figure).
[0047] Specifically, the external controller controls the first drive motor 43 to be powered on and run. The rotation of the first drive motor 43 synchronously drives the middle group of stirring shafts 31 to rotate. The rotation of the middle group of stirring shafts 31 cooperates with the sprocket 41 and the synchronous chain belt 42 to synchronously drive the other groups of stirring shafts 31 to rotate. The rotation of multiple groups of stirring shafts 31 synchronously drives the stirring paddle 32 to rotate. The stirring paddle 32 stirs the mixed water in the sedimentation cylinder 2, thereby accelerating the sedimentation rate of the copper powder through stirring.
[0048] In one embodiment of the present invention, Figure 2 As shown, the pipe assembly 5 may include a water inlet pipe 51 and a water outlet pipe 52 .
[0049] Among them, the water inlet pipe 51 and the water outlet pipe 52 are respectively fixed on the surface of the wall frame 11 and arranged up and down. One end of the water inlet pipe 51 and one end of the water outlet pipe 52 are respectively connected to the inside of multiple groups of sedimentation cylinders 2, and multiple groups of solenoid valves are respectively arranged on the surface of the water inlet pipe 51 and the surface of the water outlet pipe 52.
[0050] It should be noted that, the water inlet pipe 51 and the water outlet pipe 52 described in this embodiment are respectively provided with multiple groups of branch pipes (not shown in the figure), the water inlet pipe 51 and the water outlet pipe 52 are respectively connected with the interior of multiple groups of sedimentation tubes 2 through the branch pipes, and multiple groups of solenoid valves are respectively arranged on the multiple groups of branch pipes and electrically connected to the external controller.
[0051] In addition, it should be noted that the position of the connection between the branch pipe and the settling tube 2 can be adjusted according to actual usage.
[0052] Specifically, the external controller controls the solenoid valve on the branch pipe corresponding to the position of the water inlet pipe 51 to open, so that the mixed water inside the water inlet pipe 51 enters the multiple groups of sedimentation cylinders 2 from the branch pipe until the upper group of liquid level sensors 22 detects the water level and the water injection operation is stopped. When drainage is required, the solenoid valve on the branch pipe corresponding to the position of the water outlet pipe 52 is opened, so that the settled and slightly clear water inside the sedimentation cylinder 2 is discharged from the branch pipe into the water outlet pipe 52 until the lower group of liquid level sensors 22 detects the water level and the water injection operation is stopped.
[0053] In one embodiment of the present invention, Figure 4 As shown, the synchronous switching assembly 6 may include a threaded screw 61 , multiple groups of sliding frames 62 , multiple groups of limiting sliding grooves 63 , multiple groups of through holes 64 and a second driving motor 65 .
[0054] Among them, the threaded screw 61 is rotatably connected to the surface of the wall frame 12, multiple groups of sliding frames 62 are respectively threadedly connected to the outer surface of the threaded screw 61 and slidably connected to the surface of the wall frame 12, multiple groups of limiting slide grooves 63 are respectively opened on the top of the multiple groups of sliding frames 62, multiple groups of through holes 64 are respectively opened on the inner walls of the multiple groups of limiting slide grooves 63, and are connected with the interior of the sliding frame 62, and multiple groups of collecting tubes 7 are respectively arranged in the interior of the multiple groups of sliding frames 62, and respectively correspond to the positions of the multiple groups of through holes 64.
[0055] It should be noted that the surface of the wall frame 12 described in this embodiment is provided with a plate-shaped limiting portion for facilitating the horizontal sliding of the multiple groups of sliding frames 62 .
[0056] In addition, it should be noted that two groups of through holes 64 are arranged on the inner wall of the limiting slide groove 63 , and two groups of collecting tubes 7 are arranged inside the slide frame 62 . The two groups of collecting tubes 7 are respectively connected to the two groups of through holes 64 .
[0057] It can be understood that the collecting cylinder 7 can be detachably arranged on the sliding frame 62 .
[0058] Specifically, the external controller controls the second drive motor 65 to be powered on and run. The second drive motor 65 is powered on and rotates synchronously to drive the threaded screw 61 to rotate. The rotation of the threaded screw 61 synchronously drives multiple groups of slide frames 62 to move to one side. The movement of multiple groups of slide frames 62 synchronously drives multiple groups of limiting slide grooves 63 to move and synchronously drives the two groups of collecting barrels 7 inside the slide frames 62 to move until the bottom of the sedimentation barrel 2 is connected to the collecting barrel 7 on the right. The switching is achieved by moving the position of the collecting barrel 7, which is convenient for subsequent sedimentation and collection.
[0059] In summary, a copper powder sedimentation device according to an embodiment of the utility model can be installed on a wall, effectively reducing the floor space occupied, and can quickly collect the settled copper powder after the copper powder is settled, effectively improving work efficiency.
[0060] In the description of this specification, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the utility model, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0061] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.
[0062] Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations of the present invention. Ordinary technicians in this field can change, modify, replace and deform the above embodiments within the scope of the present invention.
Claims
1. A copper powder sedimentation device, characterized in that: It comprises a wall frame assembly (1), a plurality of sedimentation cylinders (2), a plurality of stirring mechanisms (3), a synchronous drive mechanism (4), a pipeline assembly (5), a synchronous switching assembly (6) and a plurality of collection cylinders (7), wherein: The wall frame assembly (1) comprises a plurality of sets of wall frames (11) and wall frames (12), wherein: A plurality of sets of the wall mounts (11) and the wall mounts (12) are respectively fixed on the wall surface and arranged up and down; A plurality of groups of sedimentation cylinders (2) are respectively arranged on the surfaces of a plurality of groups of wall frames (11); The plurality of stirring mechanisms (3) are respectively arranged inside the plurality of sedimentation cylinders (2); one end of the plurality of stirring mechanisms (3) respectively passes through the top of the plurality of sedimentation cylinders (2) and are connected via the synchronous drive mechanism (4); The pipeline components (5) are arranged on the surfaces of the plurality of sets of wall frames (11) and are respectively connected to the interiors of the plurality of sets of sedimentation cylinders (2); The synchronous switching component (6) is arranged on the surface of the wall frame (12), and one end of a plurality of sets of the settling cylinders (2) are respectively slidably connected to the top of one end of the synchronous switching component (6); The plurality of groups of collecting cylinders (7) are respectively arranged on the inner wall of the synchronous switching assembly (6), and one end of the plurality of groups of collecting cylinders (7) is respectively connected to one end of the plurality of groups of sedimentation cylinders (2).
2. A copper powder sedimentation device according to claim 1, characterized in that: The bottom of the sedimentation cylinder (2) is in a cone shape, a first electrically controlled discharge valve (21) is provided at the bottom of the sedimentation cylinder (2), and a liquid level sensor (22) is provided inside the sedimentation cylinder (2).
3. A copper powder sedimentation device according to claim 1, characterized in that: The stirring mechanism (3) comprises a stirring shaft (31) and a stirring paddle (32), wherein: The stirring shaft (31) is rotatably connected to the inner wall of the settling cylinder (2), and one end of the stirring shaft (31) passes through the top of the settling cylinder (2); The stirring paddle (32) is arranged on the surface of the stirring shaft (31).
4. A copper powder sedimentation device according to claim 3, characterized in that: The synchronous drive mechanism (4) comprises a plurality of sprocket sets (41), a synchronous chain belt (42) and a first drive motor (43), wherein: The plurality of sprockets (41) are respectively arranged on one end surface of the plurality of stirring shafts (31) passing through the tops of the plurality of sedimentation cylinders (2), and are connected by the synchronous chain belt (42); The first driving motor (43) is arranged on the top of the middle group of wall frames (11) and is connected to one end of the middle group of stirring shafts (31).
5. A copper powder sedimentation device according to claim 1, characterized in that: The pipeline assembly (5) comprises a water inlet pipe (51) and a water outlet pipe (52), wherein: The water inlet pipe (51) and the water outlet pipe (52) are respectively fixed on the surface of the wall frame (11) and are arranged up and down; One end of the water inlet pipe (51) and one end of the water outlet pipe (52) are respectively connected to the interior of the plurality of sedimentation cylinders (2), and a plurality of solenoid valves are respectively provided on the surface of the water inlet pipe (51) and the surface of the water outlet pipe (52).
6. A copper powder sedimentation device according to claim 1, characterized in that: The synchronous switching assembly (6) comprises a threaded screw (61), a plurality of slide frames (62), a plurality of limit slide grooves (63), a plurality of through holes (64) and a second drive motor (65), wherein: The threaded screw rod (61) is rotatably connected to the surface of the wall bracket (12); A plurality of sets of sliding frames (62) are respectively threadedly connected to the outer surface of the threaded screw rod (61) and slidably connected to the surface of the wall bracket (12); A plurality of groups of the limiting sliding grooves (63) are respectively disposed on the tops of the plurality of groups of the sliding frames (62); A plurality of groups of through holes (64) are respectively formed on the inner walls of a plurality of groups of the position-limiting slide grooves (63), and are connected to the interior of the slide frame (62); The plurality of groups of collecting cylinders (7) are respectively arranged inside the plurality of groups of sliding frames (62), and respectively correspond to the positions of the plurality of groups of through holes (64).
