Air quantity control device of inflatable flotation machine
The air volume control device in flotation machines stabilizes the foam layer and improves efficiency by automatically adjusting air volume based on foam layer conditions, reducing labor costs and enhancing mineral processing efficiency.
Patent Information
- Application Number
- CN202420816324.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-19
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-04-19
AI Technical Summary
Manual adjustment of air volume in flotation machines leads to fluctuations, affecting the thickness of the foam layer and mineral processing efficiency, resulting in labor waste and low efficiency.
An air volume control device with a bubble detector and PLC controller that automatically adjusts air volume based on foam layer conditions, using multiple control valves connected in parallel to a PLC controller.
The device stabilizes the foam layer thickness, enhances mineral processing efficiency, and reduces labor costs by eliminating manual adjustments.
Smart Images

Figure CN222132214U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of ore dressing and mining equipment, and in particular relates to an air volume control device for an air-filled flotation machine. Background Art
[0002] Flotation machine is a kind of mineral processing equipment that mechanically stirs the slurry to make the useful minerals in the slurry rise with the bubbles. The flotation machine has the characteristics of low energy consumption, small footprint, easy maintenance and high mineral processing efficiency. At present, most mineral processing companies use aerated flotation machines for roughing and fine operations in the flotation process. However, since the aeration of the flotation machine is entirely adjusted manually, the gas volume will fluctuate, thereby affecting the thickness of the foam layer and the mineral processing effect, which not only wastes labor costs but also has low work efficiency. Utility Model Content
[0003] In view of the shortcomings of the prior art, the purpose of the utility model is to design an air volume control device for an aerated flotation machine to solve the problem mentioned in the background technology that the flotation machine inflation is manually adjusted, resulting in fluctuating air volume, affecting the thickness of the foam layer and thus affecting the mineral processing effect.
[0004] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an air volume control device for an inflatable flotation machine, comprising a main body, a box, an air inlet pipe, a control valve, a bubble detector and a PLC controller, wherein the main body is arranged in the box, an air inlet pipe is arranged on the upper part of the main body, a control valve is arranged on the air inlet pipe, the air inlet pipe after passing through the control valve is immersed in the box, a bubble detector is arranged in the box, the bubble detector is connected to the PLC controller via a connecting line, and the PLC controller is also connected to the control valve via a connecting line.
[0005] There are multiple main bodies, each of which is provided with a corresponding box and an air inlet pipe, each air inlet pipe is provided with a control valve, each box is provided with a bubble detector, and the control valve and the bubble detector are connected to a PLC controller together.
[0006] The control valve is connected to the PLC controller in parallel; the bubble detector is connected to the PLC controller in parallel.
[0007] The beneficial effects of the utility model are as follows: the device has a simple structure, greatly reduces the change of flotation effect caused by manual adjustment, which leads to the phenomenon of deterioration of flotation effect, and improves the working efficiency of the flotation machine; at the same time, the device is automatically controlled and does not require human operation, which saves labor costs and indirectly increases benefits for the enterprise. BRIEF DESCRIPTION OF THE DRAWINGS
[0008] Figure 1 It is a structural schematic diagram of the utility model.
[0009] In the figure: 1. main body, 2. box body, 3. air inlet pipe, 4. control valve, 5. bubble detector, 6. PLC controller. DETAILED DESCRIPTION
[0010] The following will be combined with the drawings of this specification to clearly and completely describe the technical solution of the utility model. It should be noted that the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0011] See also Figure 1 , an air volume control device for an inflatable flotation machine, comprising a main body 1, a box 2, an air inlet pipe 3, a control valve 4, a bubble detector 5 and a PLC controller 6, wherein the main body 1 is arranged in the box 2, an air inlet pipe 3 is arranged on the upper part of the main body 1, a control valve 4 is arranged on the air inlet pipe 3, the air inlet pipe 3 after passing through the control valve 4 is immersed in the box 2, a bubble detector 5 is arranged in the box 2, the bubble detector 5 is connected to the PLC controller 6 through a connecting line, and the PLC controller 6 is also connected to the control valve 4 through a connecting line. The number of the main bodies 1 is multiple, wherein each main body 1 is provided with a corresponding box and an air inlet pipe 3, each air inlet pipe 3 is provided with a control valve 4, each box 2 is provided with a bubble detector 5, and the control valve 4 and the bubble detector 5 are connected to the PLC controller 6 together. The control valve 4 is connected to the PLC controller 6 in parallel; the bubble detector 5 is connected to the PLC controller 6 in parallel.
[0012] When the utility model is in use:
[0013] The bubble detector 5 provided in each box 2 of the flotation machine detects the gas volume and bubble generation during the operation of the flotation machine and feeds back the results to the PLC controller 6. The PLC controller 6 performs calculations through a pre-designed control program according to the bubble generation and the overall condition of the foam layer, and controls the control valve 4 to adjust the opening state, thereby realizing automatic control of the gas volume; the bubble detector 5 and the control valve 4 are connected to the PLC controller 6 in parallel, and the foam layer condition in each box 2 can be accurately controlled and adjusted.
[0014] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
[0015] The parts not described in detail in this utility model are prior art.
Claims
1. An air volume control device for an air-filled flotation machine, comprising a main body (1), a housing (2), an air inlet pipe (3), a control valve (4), a bubble detector (5) and a PLC controller (6), wherein: The main body (1) is arranged in a box body (2), an air intake pipe (3) is arranged on the upper part of the main body (1), a control valve (4) is arranged on the air intake pipe (3), the air intake pipe (3) after passing through the control valve (4) is immersed in the box body (2), a bubble detector (5) is arranged in the box body (2), the bubble detector (5) is connected to a PLC controller (6) via a connecting line, and the PLC controller (6) is also connected to the control valve (4) via a connecting line.
2. The gas volume control device of an air-filled flotation machine according to claim 1, characterized in that: There are a plurality of main bodies (1), wherein each main body (1) is provided with a corresponding box (2) and an air intake pipe (3), each air intake pipe (3) is provided with a control valve (4), each box (2) is provided with a bubble detector (5), and the control valve (4) and the bubble detector (5) are connected to a PLC controller (6).
3. The gas volume control device of an air-filled flotation machine according to claim 2, characterized in that: The control valve (4) is connected to the PLC controller (6) in parallel; and the bubble detector (5) is connected to the PLC controller (6) in parallel.
