Coal gangue separation equipment

The coal gangue sorting device addresses flow control and screening issues by using paddles and rotating plates to maintain uniform gangue flow and multi-stage sorting, ensuring accurate separation into desired particle sizes for artificial soil production.

CN222132535UActive Publication Date: 2024-12-10SHANXI CARBONIFEROUS MINERAL EXPLORATION CO LTD +1
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Patent Information

Application Number
CN202420762189.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-15
Publication Date
2024-12-10
Estimated Expiration
2034-04-15

AI Technical Summary

Technical Problem

Existing coal gangue sorting devices struggle to control the flow speed inside the channel, leading to fast gangue flow, incomplete screening of suitable particle sizes, and channel blockages, which affect sorting accuracy and efficiency.

Method used

A coal gangue sorting device with a feed inlet, first sorting mechanism, transmission channels, rotating shafts, rotating plates, and screens, featuring paddles and torsion springs to maintain uniform flow and a multi-stage sorting process with varying screen apertures to ensure accurate separation of gangue into different particle size categories.

Benefits of technology

The device ensures uniform gangue flow, prevents channel blockages, and achieves high sorting accuracy by maintaining a gentle transmission speed, allowing for efficient separation of gangue into specific particle sizes suitable for artificial soil production.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses coal gangue sorting equipment which is characterized in that one end of a first conveying channel assembly is connected with a coal gangue sorting bin, an external motor is arranged above the coal gangue sorting bin, a rotating shaft is fixedly arranged at the output end of the external motor, and a rotating plate is arranged on the side face of the rotating shaft; a coal gangue sorting and collecting bin is arranged below the coal gangue sorting bin, and a screen is arranged between the coal gangue sorting bin and the coal gangue sorting and collecting bin. Through the arrangement of the shifting pieces, after coal gangue is stacked in the conveying channel, the coal gangue pushes each group of shifting pieces to swing under the action of the torsional spring, so that the movement of the coal gangue is dredged, the uniform flow of the coal gangue is kept, the situation that the channel is blocked by the stacked coal gangue and the normal work is influenced is avoided, and the conveying height of the coal gangue tends to be gentle; therefore, the capacity of the feeding coal gangue sorting bin is controlled, and insufficient sorting caused by the fact that a large amount of coal gangue moves too fast and enters the coal gangue sorting bin suddenly is prevented.
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Description

Technical Field

[0001] The utility model relates to the technical field of coal gangue processing technology, in particular to coal gangue sorting equipment. Background Art

[0002] Large pieces of coal gangue are crushed by a crushing device to achieve the particle size required for preparing artificial soil. The coal gangue raw materials are processed into the particle size composition required for preparing artificial soil through further sorting and proportioning processes. The size of the particle size composition directly affects the speed and effect of coal gangue decomposition, activation and passivation. Using coal gangue with different particle sizes to proportion a good soil physical structure can make the artificial soil excellent in preventing wind-blown dust, maintaining morphological stability, and improving water retention and air permeability.

[0003] The existing gangue sorting equipment is difficult to control the flow speed inside the channel. Sometimes the gangue flows too fast, and some gangue of suitable particle size cannot be fully screened out and is taken away, thus affecting the sorting accuracy. In addition, the channel is often blocked, affecting normal working efficiency. Utility Model Content

[0004] The purpose of the utility model is to provide a coal gangue sorting device to solve the problem that the existing coal gangue sorting device proposed in the above background technology is difficult to control the flow speed inside the channel, sometimes the coal gangue flows too fast, and some coal gangue of suitable particle size cannot be fully screened out and taken away, thereby affecting the sorting accuracy.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a coal gangue sorting device, comprising a feed inlet and a first coal gangue sorting mechanism, a first transmission channel assembly is arranged below the feed inlet, one end of the first transmission channel assembly is connected to the first coal gangue sorting mechanism, the first coal gangue sorting mechanism comprises a coal gangue sorting bin, an external motor, a rotating shaft, a rotating plate, a screen and a coal gangue sorting collection bin, one end of the first transmission channel assembly is connected to the coal gangue sorting bin, an external motor is arranged above the coal gangue sorting bin, and an output end of the external motor A rotating shaft is fixedly arranged, a rotating plate is arranged on the side of the rotating shaft, a gangue sorting and collecting bin is arranged below the gangue sorting bin, a screen is arranged between the gangue sorting bin and the gangue sorting and collecting bin, the gangue sorting bin is connected with the second transmission channel through a first connecting pipe, the second transmission channel is connected with the second gangue sorting part, the second gangue sorting part is connected with the third transmission channel through a second connecting pipe, the third transmission channel is connected with the third gangue sorting part, and a discharge port is arranged at one end of the third gangue sorting part.

[0006] Preferably, the first conveying channel assembly includes a conveying channel, a transmission body, a conveyor belt, a connecting shaft, a paddle, a torsion spring and a collecting channel. A conveying channel is arranged below the feed port, a transmission body is arranged at the bottom of the conveying channel, a conveyor belt is arranged inside the conveying channel, connecting shafts are installed on the conveying channel on both sides of the conveyor belt, a paddle is connected to the circumferential surface of the connecting shaft, a torsion spring is connected between the connecting shaft and the paddle, and a collecting channel is arranged at the end of the conveying channel away from the feed port.

[0007] Preferably, the conveyor belt is rotatably connected to the conveying channel via a transmission body, the collecting channel is communicated with the conveying channel, and the gangue sorting bin is communicated with the collecting channel.

[0008] Preferably, the paddle forms a rotating structure with the transmission channel via a connecting shaft, and the paddle and the connecting shaft are evenly distributed on both sides of the transmission channel.

[0009] Preferably, the output end of the external motor is fixedly connected to the rotating shaft, the body of the external motor is fixedly connected to the top cover of the coal gangue sorting bin, the rotating shaft passes through the screen, and two groups of rotating plates are provided. The rotating plates are respectively fixed on the rotating shaft above and below the screen, and the rotating plates form a rotating structure with the coal gangue sorting bin through the rotating shaft.

[0010] Preferably, the screen is connected to the gangue sorting bin via a slot, and the rotating plate forms a rotating structure with the gangue sorting and collecting bin via a rotating shaft.

[0011] Preferably, there is a one-to-one correspondence between the second conveying channel and the third conveying channel and the first conveying channel assembly, there is a one-to-one correspondence between the second gangue sorting part and the third gangue sorting part and the first gangue sorting mechanism, and the sieve apertures of the first gangue sorting mechanism, the second gangue sorting part and the third gangue sorting part are 2 mm, 4 mm and 8 mm respectively.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] 1. The utility model sets the paddles. After gangue is accumulated in the transmission channel, the gangue pushes each group of paddles to swing under the action of the torsion spring, so as to dredge the movement of the gangue, maintain the uniform flow of the gangue, avoid the gangue accumulation blocking the channel and affecting the normal work, and make the gangue transmission height tend to be gentle, so as to control the capacity of the feeding gangue sorting bin, and prevent a large amount of gangue from moving too fast and suddenly entering the gangue sorting bin, resulting in insufficient sorting;

[0014] 2. The utility model sets a rotating plate, and an external motor drives the rotating plate to rotate, so as to circulate and continuously disrupt the coal gangue in the coal gangue sorting bin, and can quickly separate the coal gangue of the required particle size with high sorting accuracy, thereby improving the sorting efficiency. The coal gangue in the coal gangue sorting bin passes through the holes of the screen, and the coal gangue corresponding to the hole size smaller than the hole size will fall into the coal gangue sorting collection bin below. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0016] Figure 2 It is a schematic diagram of the structure of three groups of coal gangue sorting parts of the utility model.

[0017] Figure 3 It is a schematic diagram of the transmission channel structure of the utility model.

[0018] Figure 4 The utility model is a schematic diagram of the structure of the gangue separation bin.

[0019] Figure 5 It is a schematic diagram of the position structure of the rotating plate of the utility model.

[0020] In the figure: 1. feed port; 2. first transmission channel assembly; 201. transmission channel; 202. transmission body; 203. conveyor belt; 204. connecting shaft; 205. paddle; 206. torsion spring; 207. collecting channel; 3. first gangue sorting mechanism; 301. gangue sorting bin; 302. external motor; 303. rotating shaft; 304. rotating plate; 305. screen; 306. gangue sorting collecting bin; 4. first connecting pipe; 5. second transmission channel; 6. second gangue sorting part; 7. second connecting pipe; 8. third transmission channel; 9. third gangue sorting part; 10. discharge port. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-5The utility model provides an embodiment: a gangue sorting device, comprising a feed port 1 and a first gangue sorting mechanism 3, a first transmission channel assembly 2 is arranged below the feed port 1, one end of the first transmission channel assembly 2 is connected to the first gangue sorting mechanism 3, the first gangue sorting mechanism 3 comprises a gangue sorting bin 301, an external motor 302, a rotating shaft 303, a rotating plate 304, a screen 305 and a gangue sorting collection bin 306, one end of the first transmission channel assembly 2 is connected to the gangue sorting bin 301, an external motor 302 is arranged above the gangue sorting bin 301, and the output end of the external motor 302 is fixed A rotating shaft 303 is provided, a rotating plate 304 is provided on the side of the rotating shaft 303, a gangue sorting and collecting bin 306 is provided below the gangue sorting bin 301, a screen 305 is provided between the gangue sorting bin 301 and the gangue sorting and collecting bin 306, the gangue sorting bin 301 is connected with the second transmission channel 5 through the first connecting pipe 4, the second transmission channel 5 is connected with the second gangue sorting part 6, the second gangue sorting part 6 is connected with the third transmission channel 8 through the second connecting pipe 7, the third transmission channel 8 is connected with the third gangue sorting part 9, and a discharge port 10 is provided at one end of the third gangue sorting part 9.

[0023] The first conveying channel assembly 2 includes a conveying channel 201, a transmission body 202, a conveyor belt 203, a connecting shaft 204, a paddle 205, a torsion spring 206 and a collecting channel 207. The conveying channel 201 is arranged below the feed port 1. The conveying channel 201 is arranged in an inclined manner. The transmission body 202 is arranged at the bottom of the conveying channel 201. The conveyor belt 203 is arranged inside the conveying channel 201. The connecting shafts 204 on both sides of the conveyor belt 203 are installed on the conveying channel 201. A paddle 205 is connected to the circumferential surface of the shaft 204, and a torsion spring 206 is connected between the connecting shaft 204 and the paddle 205. A collecting channel 207 is provided at the end of the conveying channel 201 away from the feed port 1. After the gangue is accumulated in the conveying channel 201, the paddles 205 on both sides swing at the same time to make the conveying height of the gangue tend to be flat, thereby controlling the capacity of the feeding gangue sorting bin 301 and preventing a large amount of gangue from moving too fast and suddenly entering the gangue sorting bin 301, resulting in insufficient sorting.

[0024] The conveyor belt 203 is rotatably connected with the conveying channel 201 through the transmission body 202, the collecting channel 207 is connected with the conveying channel 201, and the gangue sorting bin 301 is connected with the collecting channel 207. Under the operation of the conveyor belt 203, the gangue raw material moves in the conveying channel 201 toward the gangue sorting bin 301, and the internal structure of the collecting channel 207 gradually narrows from the conveying channel 201 to the gangue sorting bin 301, so that the gangue entering the gangue sorting bin 301 is less stacked, which is convenient for timely separation of corresponding particle sizes in the upper layer of gangue, thereby improving the accuracy of classification.

[0025] The paddle 205 forms a rotating structure with the transmission channel 201 through the connecting shaft 204. The paddle 205 and the connecting shaft 204 are evenly distributed on both sides of the transmission channel 201. When the transmission of coal gangue is stacked at some positions, the coal gangue height touches the position of the paddle 205. During transmission, under the action of the torsion spring 206, the coal gangue pushes each group of paddles 205 to swing, clearing the movement of the coal gangue, maintaining a uniform flow of coal gangue, and preventing the accumulation of coal gangue from blocking the channel and affecting normal work.

[0026] The output end of the external motor 302 is fixedly connected to the rotating shaft 303, the body of the external motor 302 is fixedly connected to the top cover of the coal gangue sorting bin 301, the rotating shaft 303 passes through the screen 305, and two groups of rotating plates 304 are provided. The rotating plates 304 are respectively fixed on the rotating shaft 303 above and below the screen 305. The rotating plates 304 form a rotating structure with the coal gangue sorting bin 301 through the rotating shaft 303. The external motor 302 drives the rotating plates 304 to rotate, and the coal gangue in the coal gangue sorting bin 301 is continuously disrupted in a cycle, so that the coal gangue of the required particle size can be separated quickly and with high sorting accuracy, thereby improving the sorting efficiency.

[0027] The screen 305 is connected to the gangue sorting bin 301 by a slot, and the rotating plate 304 forms a rotating structure with the gangue sorting and collecting bin 306 through the rotating shaft 303. The gangue in the gangue sorting bin 301 passes through the hole position of the screen 305, and the gangue corresponding to the hole size smaller than the hole size will fall into the gangue sorting and collecting bin 306 below. The rotating plate 304 below rotates simultaneously with the rotating plate 304, and the gangue separated in the gangue sorting and collecting bin 306 is gathered and pushed to the exit position to complete the classification of the gangue.

[0028] There is a one-to-one correspondence between the second conveying channel 5 and the third conveying channel 8 and the first conveying channel assembly 2, and there is a one-to-one correspondence between the second gangue sorting part 6 and the third gangue sorting part 9 and the first gangue sorting mechanism 3. The apertures of the screens 305 of the first gangue sorting mechanism 3, the second gangue sorting part 6 and the third gangue sorting part 9 are 2 mm, 4 mm and 8 mm respectively. Gangue with a particle size of 1-2 mm is obtained through the first conveying channel assembly 2 and the first gangue sorting mechanism 3, gangue with a particle size of 2-4 mm is obtained through the second conveying channel 5 and the second gangue sorting part 6, and gangue with a particle size of 4-8 mm is obtained through the third conveying channel 8 and the third gangue sorting part 9, thereby classifying gangue raw materials with particle sizes that meet the technical requirements of artificial soil, ensuring that raw materials with different particle sizes give full play to different physical properties.

[0029] Working principle: The crushed gangue to be sorted is added to the device from the feed port 1. Under the operation of the conveyor belt 203, the gangue raw materials move in the conveying channel 201 toward the gangue sorting bin 301. When the gangue is stacked at some positions during the transmission process, the gangue height touches the position of the paddle 205. Under the action of the torsion spring 206, the gangue pushes each group of paddles 205 to swing, and the gangue transmission height tends to be flat, which dredges the movement of the gangue, maintains a uniform flow of the gangue, and prevents the accumulation of gangue from blocking the channel and affecting normal work, thereby controlling the capacity of the feeding gangue sorting bin 301 at the same time, and preventing a large amount of gangue from moving too fast and suddenly entering the gangue sorting bin 301, resulting in insufficient sorting. The internal structure of the collecting channel 207 gradually narrows from the conveying channel 201 to the gangue sorting bin 301, so that the gangue entering the gangue sorting bin 301 is less stacked, which facilitates the timely separation of corresponding particle sizes in the upper layer of gangue and improves the accuracy of classification. The external motor 302 drives the rotating plate 304 to rotate, and cyclically disrupts the gangue in the gangue sorting bin 301, so that the gangue of the required particle size can be separated quickly and with high sorting accuracy, thereby improving the sorting efficiency. The gangue in the gangue sorting bin 301 passes through the hole position of the screen 305, and the gangue corresponding to the hole size smaller than the hole size will fall into the gangue sorting and collecting bin 306 below. The rotating plate 304 below rotates simultaneously with the rotating plate 304, and the gangue separated in the gangue sorting and collecting bin 306 is gathered and pushed to the exit position. The unseparated gangue in the gangue sorting bin 301 enters the next level of sorting operation, and the same steps are performed through the second transmission channel 5 and the second gangue sorting part 6 as well as the third transmission channel 8 and the third gangue sorting part 9, and finally the classification of the gangue is completed. Gangue with a particle size of 1-2 mm is obtained through the first conveying channel component 2 and the first gangue sorting mechanism 3, gangue with a particle size of 2-4 mm is obtained through the second conveying channel 5 and the second gangue sorting part 6, and gangue with a particle size of 4-8 mm is obtained through the third conveying channel 8 and the third gangue sorting part 9. Gangue exceeding the maximum particle size of sorting is collected from the discharge port 10, thereby classifying the gangue raw materials with particle sizes that meet the technical requirements of artificial soil, ensuring that raw materials with different particle sizes give full play to different physical properties.

[0030] The above is only an embodiment of the utility model, and the common sense such as the known specific structure and characteristics in the scheme is not described too much here. For those skilled in the art, it is obvious that the utility model is not limited to the details of the above exemplary embodiments, and the utility model can be implemented in other specific forms without departing from the spirit or basic features of the utility model. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the utility model is limited by the attached claims rather than the above description, and it is intended to include all changes within the meaning and scope of the equivalent elements of the claims in the utility model. Any figure mark in the claims should not be regarded as limiting the claims involved.

Claims

1. A gangue separation device, comprising a feed inlet (1) and a first gangue separation mechanism (3), characterized in that: A first conveying channel assembly (2) is arranged below the feed port (1), one end of the first conveying channel assembly (2) is connected to a first gangue sorting mechanism (3), the first gangue sorting mechanism (3) comprises a gangue sorting bin (301), an external motor (302), a rotating shaft (303), a rotating plate (304), a screen (305) and a gangue sorting collection bin (306), one end of the first conveying channel assembly (2) is connected to the gangue sorting bin (301), an external motor (302) is arranged above the gangue sorting bin (301), a rotating shaft (303) is fixedly arranged at the output end of the external motor (302), and a rotating shaft (303) is arranged on the side of the rotating shaft (303). A rotating plate (304) is provided, a gangue sorting and collecting bin (306) is provided below the gangue sorting bin (301), a screen (305) is provided between the gangue sorting bin (301) and the gangue sorting and collecting bin (306), the gangue sorting bin (301) is connected to a second transmission channel (5) through a first connecting pipe (4), the second transmission channel (5) is connected to a second gangue sorting part (6), the second gangue sorting part (6) is connected to a third transmission channel (8) through a second connecting pipe (7), the third transmission channel (8) is connected to a third gangue sorting part (9), and a discharge port (10) is provided at one end of the third gangue sorting part (9).

2. The coal gangue separation equipment according to claim 1, characterized in that: The first conveying channel assembly (2) comprises a conveying channel (201), a transmission body (202), a conveyor belt (203), a connecting shaft (204), a paddle (205), a torsion spring (206) and a collecting channel (207); the conveying channel (201) is arranged below the feed port (1); the transmission body (202) is arranged at the bottom of the conveying channel (201); a conveyor belt (203) is arranged inside the conveying channel (201); connecting shafts (204) are mounted on the conveying channel (201) on both sides of the conveyor belt (203); a paddle (205) is connected to the circumferential surface of the connecting shaft (204); a torsion spring (206) is connected between the connecting shaft (204) and the paddle (205); and a collecting channel (207) is arranged at one end of the conveying channel (201) away from the feed port (1).

3. The coal gangue separation equipment according to claim 2, characterized in that: The conveyor belt (203) is rotatably connected to the conveying channel (201) via the transmission body (202); the collecting channel (207) is in communication with the conveying channel (201); and the gangue sorting bin (301) is in communication with the collecting channel (207).

4. The coal gangue separation equipment according to claim 2, characterized in that: The paddle (205) forms a rotating structure with the transmission channel (201) via a connecting shaft (204), and the paddle (205) and the connecting shaft (204) are evenly distributed on both sides of the transmission channel (201).

5. The coal gangue separation equipment according to claim 1, characterized in that: The output end of the external motor (302) is fixedly connected to the rotating shaft (303), the body of the external motor (302) is fixedly connected to the top cover of the gangue separation bin (301), the rotating shaft (303) passes through the screen (305), two groups of rotating plates (304) are provided, the rotating plates (304) are respectively fixed on the rotating shaft (303) above and below the screen (305), and the rotating plates (304) form a rotating structure with the gangue separation bin (301) through the rotating shaft (303).

6. The coal gangue separation equipment according to claim 1, characterized in that: The screen (305) is connected to the gangue separation bin (301) via a slot, and the rotating plate (304) forms a rotating structure with the gangue separation collection bin (306) via a rotating shaft (303).

7. The coal gangue separation equipment according to claim 1, characterized in that: There is a one-to-one correspondence between the second conveying channel (5) and the third conveying channel (8) and the first conveying channel assembly (2); there is a one-to-one correspondence between the second gangue sorting portion (6) and the third gangue sorting portion (9) and the first gangue sorting mechanism (3); the apertures of the screens (305) of the first gangue sorting mechanism (3), the second gangue sorting portion (6) and the third gangue sorting portion (9) are 2 mm, 4 mm and 8 mm respectively.