Hand mold cleaning device capable of being rapidly adjusted

Abstract

The utility model belongs to the technical field of hand mold cleaning equipment, and particularly relates to a hand mold cleaning device capable of being rapidly adjusted, which comprises two groups of main body supports, a rotating shaft, a transmission component, a cleaning disc brush, an adjusting component and a driving component, the main body supports are symmetrically arranged, the transmission component is movably arranged on the main body supports, a shaft sleeve is arranged on the transmission component, and the rotating shaft is arranged on the shaft sleeve. The transmission assembly is in sliding connection with the rotating shaft through the shaft sleeve; the cleaning disc brush comprises a double-side disc brush and two single-side disc brushes, the double-side disc brush is rotationally arranged between the two sets of main body supports through a rotating shaft, the two single-side disc brushes are connected with the transmission assemblies on the two sides respectively, and bristles of the two single-side disc brushes are arranged opposite to bristles on the two sides of the double-side disc brush respectively. The position of the bristles can be rapidly adjusted, the disc brush can be efficiently replaced, operation is easy and reliable, shutdown treatment is not needed, production efficiency is improved, and meanwhile product quality and stability can be improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of hand mold cleaning equipment, and in particular relates to a hand mold cleaning device which can be quickly adjusted. Background Art

[0002] Since the hand mold is made of hard material, the bristles of the cleaning disc brush will often wear out during production and use, resulting in the need to frequently adjust the position of the cleaning disc brush. However, since the entire production line needs to be stopped to adjust the cleaning disc brush, the operation is cumbersome and time-consuming, affecting production efficiency. Frequent replacement of the cleaning disc brush is also a problem. Due to the normal wear of the bristles, the cleaning disc brush needs to be replaced regularly. However, replacing the cleaning disc brush also requires stopping the entire production line, which not only increases the downtime in the production process, but also requires a dedicated person to perform the replacement operation. Such frequent shutdowns and replacements will further reduce production efficiency.

[0003] Under the existing technology, adjusting the position of the cleaning disc brush and replacing the cleaning disc brush require special personnel to operate, and the fixing parts of the cleaning disc brush need to be disassembled, the position of the cleaning disc brush needs to be adjusted, or the cleaning disc brush needs to be replaced and then reinstalled. This not only requires a high level of technology, but is also prone to operating errors and improper installation, affecting production quality and product stability. Since the adjustment and replacement of the cleaning disc brush requires the entire production line to be shut down, the shutdown of the production line will also affect production efficiency, which not only causes production losses during the shutdown period, but also affects the work efficiency of workers. At the same time, frequent shutdowns and restarts will also have a certain impact on the life and stability of the equipment. Utility Model Content

[0004] The purpose of the utility model is to overcome the shortcomings of the prior art and provide a quickly adjustable hand mold cleaning device, which can not only quickly adjust the position of the bristles, but also efficiently replace the disc brush. The operation is simple and reliable, and no downtime is required. While improving production efficiency, it can also improve product quality and stability.

[0005] To achieve the above-mentioned purpose, the technical solution adopted by the utility model is: a quickly adjustable hand model cleaning device, including a main body bracket, a rotating shaft, a transmission assembly, a cleaning disc brush, an adjustment assembly and a driving assembly, the main body bracket is symmetrically provided with two groups, a transmission assembly is movably provided on the main body bracket, a shaft sleeve is provided on the transmission assembly, the shaft sleeve is sleeved on the rotating shaft, and the transmission assembly is slidably connected to the rotating shaft through the shaft sleeve; the cleaning disc brush includes a double-sided disc brush and two single-sided disc brushes, the double-sided disc brush is rotatably arranged between the two groups of main body brackets through the rotating shaft, the two single-sided disc brushes are respectively connected to the transmission assemblies on both sides, and the bristles of the two single-sided disc brushes are respectively arranged opposite to the bristles on both sides of the double-sided disc brushes; the adjustment assembly is arranged on one side of the main body bracket and is connected to the transmission assembly; the driving assembly is arranged on the main body bracket on any side, and the rotating shaft is connected to the driving assembly.

[0006] Preferably, the rotating shaft includes a driving shaft, a first linkage shaft and a second linkage shaft which are arranged in sequence, the driving shaft is connected to the driving assembly, the first linkage shaft passes through the cleaning disc brush, and the driving shaft, the first linkage shaft and the second linkage shaft are all connected through a coupling.

[0007] Preferably, the transmission assembly includes a base and two bearing seats, the base is movably arranged on the main body bracket through a base slider, the two bearing seats are fixed on the base, the rotating shaft passes through the bearing seats, and the shaft sleeve is arranged between the bearing seats and the rotating shaft.

[0008] Preferably, the shaft sleeve comprises a transmission shaft sleeve and a linkage shaft sleeve, one end of the linkage shaft sleeve is connected to the transmission shaft sleeve through a flange, and the other end is connected to a single-sided disc brush of the cleaning disc brush.

[0009] Preferably, fixed sleeves are provided at both ends of the transmission sleeve.

[0010] Preferably, the rotating shaft includes a driving shaft, a first linkage shaft and a second linkage shaft which are arranged in sequence, and the driving shaft, the first linkage shaft and the second linkage shaft are all connected through a coupling. The flange includes a first flange plate and a second flange plate, and the first flange plate is arranged between the transmission sleeve and the coupling, and the second flange plate is arranged between the linkage sleeve and the coupling.

[0011] Preferably, the first flange and the second flange are connected by bolts.

[0012] Preferably, the adjustment assembly includes a screw and a handwheel, the screw is arranged through the transmission assembly, and is arranged on the main body bracket through a screw seat, and the handwheel is rotatably arranged on the end of the screw.

[0013] Preferably, the driving assembly includes a driving motor, a transmission gear set and a chain, the driving wheel of the transmission gear set is connected to the driving motor, the driven wheel of the transmission gear set is connected to the rotating shaft, and the driving wheel and the driven wheel are connected by chain transmission.

[0014] Preferably, a cleaning groove is provided between the two groups of main body brackets, and the cleaning groove is arranged below the cleaning disc brush.

[0015] Compared with the prior art, the above technical solution has the following beneficial effects:

[0016] 1. Quickly adjust the position of the bristles: The transmission component and the adjustment component are used together to quickly adjust the position of the bristles without stopping the entire production line. The operator can easily adjust the position of the bristles, saving time and labor costs.

[0017] 2. Efficient replacement of cleaning disc brushes: The three-semi-axle design of the rotating shaft can realize the rapid replacement of the cleaning disc brushes and reduce downtime. With a simpler disassembly and installation design, operators can quickly replace the cleaning disc brushes, shorten the downtime of the production line, and improve production efficiency.

[0018] 3. Simple and reliable operation: The design of the adjustment components reduces technical requirements, and operators can easily master the use methods, reducing the risks of operating errors and improper installation, and improving product stability and production quality.

[0019] 4. Improve the stability and life of equipment: The utility model reduces the frequent shutdown and startup process, reduces the wear and failure risk of equipment, extends the service life of equipment, and reduces the cost of maintenance and replacement. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a front view of the quickly adjustable hand mold cleaning device of the utility model.

[0021] Figure 2 for Figure 1 Enlarged view of point A in the middle.

[0022] Figure 3 for Figure 1 Enlarged view of point B in the middle.

[0023] Figure 4 It is a side view of the utility model.

[0024] Among them: 1. Main bracket; 2. Base; 3. Bearing seat; 4. Active shaft; 5. Transmission sleeve; 6. Fixed sleeve; 7. Linkage sleeve; 8. Double-sided disc brush; 9. First linkage shaft; 10. Single-sided disc brush; 11. Bolt; 12. Second linkage shaft; 13. Base slider; 14. Screw; 15. Handwheel; 16. Screw seat; 17. First flange; 18. Second flange; 19. Driven wheel; 20. Coupling; 21. Chain; 22. Drive motor; 23. Active wheel; 24. Cleaning tank. DETAILED DESCRIPTION

[0025] Figures 1 to 4 It is the best embodiment of the utility model, and the following Figures 1 to 4 The utility model is further described.

[0026] like Figures 1 to 3As shown, a hand model cleaning device of the utility model that can be quickly adjusted includes two groups of symmetrically arranged main body brackets 1 to provide stable support for the entire device. A transmission assembly is movably arranged on the main body bracket 1, and the transmission assembly includes a base 2 and two bearing seats 3. The base 2 is movably arranged on the main body bracket 1 through a base slider 13, and the two bearing seats 3 are fixed on the base 2. The rotating shaft passes through the bearing seat 3, and a shaft sleeve is arranged between the bearing seat 3 and the rotating shaft. The shaft sleeve is sleeved on the rotating shaft, and the bearing seat 3 is slidably connected to the rotating shaft through the shaft sleeve.

[0027] Furthermore, the cleaning disc brush is rotatably arranged between the two groups of main body brackets 1 through a rotating shaft, and the cleaning disc brush includes a double-sided disc brush 8 and two single-sided disc brushes 10. The double-sided disc brush 8 is connected to the rotating shaft, and the double-sided disc brush 8 is arranged between the two single-sided disc brushes 10. The bristles of the two single-sided disc brushes 10 are respectively arranged opposite to the bristles on both sides of the double-sided disc brush 8. The two groups of hand models are arranged above the single-sided disc brush 10 and the double-sided disc brush 8, and the two groups of hand models can be brushed at the same time to improve work efficiency. A cleaning tank 24 is also provided between the two groups of main body brackets 1. The cleaning tank 24 is arranged below the cleaning disc brush to provide clean water required for the hand model cleaning process and to facilitate the discharge of generated sewage to keep the working environment clean.

[0028] In this embodiment, the sleeve includes a transmission sleeve 5 and a linkage sleeve 7. One end of the linkage sleeve 7 is connected to the transmission sleeve 5 through a flange, and the other end is connected to the single-sided disc brush 10. The transmission sleeve 5 and the linkage sleeve 7 are both sleeved on the rotating shaft. Fixed sleeves 6 are also provided at both ends of the transmission sleeve 5 to prevent the transmission sleeve 5 from moving.

[0029] Specifically, the rotating shaft includes a driving shaft 4, a first linkage shaft 9 and a second linkage shaft 12 which are arranged in sequence. The driving shaft 4 is connected to the driving assembly, the first linkage shaft 9 is connected to the double-sided disc brush 8, and the driving shaft 4, the first linkage shaft 9 and the second linkage shaft 12 are all connected through a coupling 20 to form a three-half-type rotating shaft, which is convenient for disassembly when replacing and cleaning the disc brush. In this embodiment, the flange includes a first flange 17 and a second flange 18, the first flange 17 is arranged between the transmission sleeve 5 and the coupling 20, the second flange 18 is arranged between the linkage sleeve 7 and the coupling 20, and the first flange 17 and the second flange 18 are connected by bolts 11. The setting of the flange can connect the transmission sleeve 5 and the linkage sleeve 7 so that they move synchronously.

[0030] Furthermore, an adjustment assembly is provided on one side of the main support 1, and the adjustment assembly includes a lead screw 14 and a hand wheel 15. The lead screw 14 passes through the base slider 13 of the base 2, and is arranged on the main support 1 through a lead screw seat 16. The hand wheel 15 is rotatably arranged at the end of the lead screw 14. The lead screw 14 rotates by rotating the hand wheel 15, and the base slider 13 drives the base 2 to move, so as to realize the rapid adjustment of the position of the base 2, so as to drive the transmission assembly to adjust the position of the cleaning disc brush. In this embodiment, the adjustment stroke is about 5 cm, and the adjustment distance can be adjusted according to needs.

[0031] like Figure 4 As shown, the utility model further includes a driving assembly arranged on the main frame 1 provided with a driving shaft 4, the driving assembly includes a driving motor 22, a transmission gear set and a chain 21, the driving wheel 23 of the transmission gear set is connected to the driving motor 22, the driven wheel 19 of the transmission gear set is connected to the driving shaft 4 of the rotating shaft, and the driving wheel 23 and the driven wheel 19 are connected by the chain 21. In this embodiment, a 1.5KW, 1420r / min three-phase motor is used as the power, the gear reduction ratio is 1:3, and the final disc brush speed is 15r / min, which is the same as the existing disc brush speed.

[0032] The working process of adjusting the cleaning disc brush of the utility model is as follows: first, the hand wheel 15 drives the lead screw 14 to rotate, and the base slider 13 is pushed to drive the base 2 to move, so as to adjust the position of the base 2. The movement of the base 2 will drive the bearing seat 3 and the transmission sleeve 5 to move together. In this process, the rotating shaft works normally, and then the position of the transmission sleeve 5 is adjusted. The change of the position of the transmission sleeve 5 drives the change of the position of the linkage sleeve 7. Through the connection between the linkage sleeve 7 and the single-sided disc brush 10, the position and position adjustment of the cleaning disc brush are realized.

[0033] The working process of replacing the cleaning disc brush of the utility model is as follows: first stop the driving motor 22 to ensure that the device is shut down and ensure safety. Then disassemble the linkage sleeve 7, the coupling 20 and the flange on the side of the cleaning disc brush that needs to be replaced, and then remove the disc brush as a whole for replacement. After removing the cleaning disc brush that needs to be replaced, install a new cleaning disc brush and install the removed parts again. Check the position and location of the cleaning disc brush, make fine adjustments as needed, and after confirming that the cleaning disc brush and other components are installed correctly, restart the driving motor 22 to confirm that the device is working properly.

[0034] The utility model can quickly adjust the position between the single-side disc brush 10 and the double-side disc brush 8, greatly improving the flexibility and adaptability of the production line and speeding up the adjustment and switching of products. Secondly, the three-semi-axle method is adopted, and the efficient replacement of the cleaning disc brush will reduce downtime, improve production efficiency and capacity utilization. The utility model is simple and reliable to operate, reduces the risk of operating errors and improper installation, and improves product quality and stability. Minimizing the impact of downtime will maintain production continuity and reduce production losses and waste.

[0035] The above is only the preferred embodiment of the utility model, and does not limit the utility model in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the utility model without departing from the technical solution of the utility model still belongs to the protection scope of the technical solution of the utility model.

Claims

1. A quickly adjustable hand cleaning device, characterized in that: The invention comprises a main body support (1), a rotating shaft, a transmission assembly, a cleaning disc brush, an adjustment assembly and a driving assembly, wherein the main body support (1) is symmetrically provided with two groups, a transmission assembly is movably provided on the main body support (1), a shaft sleeve is provided on the transmission assembly, the shaft sleeve is sleeved on the rotating shaft, and the transmission assembly is slidably connected to the rotating shaft through the shaft sleeve; the cleaning disc brush comprises a double-sided disc brush (8) and two single-sided disc brushes (10), the double-sided disc brush (8) is rotatably arranged between the two groups of main body supports (1) through the rotating shaft, the two single-sided disc brushes (10) are respectively connected to the transmission assemblies on both sides, and the bristles of the two single-sided disc brushes (10) are respectively arranged opposite to the bristles on both sides of the double-sided disc brush (8); the adjustment assembly is arranged on one side of the main body support (1) and is connected to the transmission assembly; the driving assembly is arranged on the main body support (1) on any side, and the rotating shaft is connected to the driving assembly.

2. A quickly adjustable hand mold cleaning device according to claim 1, characterized in that: The rotating shaft comprises a driving shaft (4), a first linkage shaft (9) and a second linkage shaft (12) which are arranged in sequence; the driving shaft (4) is connected to a driving assembly; the first linkage shaft (9) passes through a cleaning disc brush; and the driving shaft (4), the first linkage shaft (9) and the second linkage shaft (12) are all connected via a coupling (20).

3. The quickly adjustable hand mold cleaning device according to claim 1, characterized in that: The transmission assembly comprises a base (2) and two bearing seats (3); the base (2) is movably arranged on the main support (1) via a base slider (13); the two bearing seats (3) are fixed on the base (2); the rotating shaft passes through the bearing seats (3); and the shaft sleeve is arranged between the bearing seats (3) and the rotating shaft.

4. A quickly adjustable hand mold cleaning device according to claim 1 or 3, characterized in that: The shaft sleeve comprises a transmission shaft sleeve (5) and a linkage shaft sleeve (7); one end of the linkage shaft sleeve (7) is connected to the transmission shaft sleeve (5) via a flange, and the other end is connected to a single-sided disc brush (10) of the cleaning disc brush.

5. The quickly adjustable hand mold cleaning device according to claim 4, characterized in that: Fixed shaft sleeves (6) are also provided at both ends of the transmission shaft sleeve (5).

6. The quickly adjustable hand mold cleaning device according to claim 4, characterized in that: The rotating shaft comprises a driving shaft (4), a first linkage shaft (9) and a second linkage shaft (12) which are arranged in sequence. The driving shaft (4), the first linkage shaft (9) and the second linkage shaft (12) are all connected via a coupling (20). The flange comprises a first flange plate (17) and a second flange plate (18). The first flange plate (17) is arranged between the transmission shaft sleeve (5) and the coupling (20), and the second flange plate (18) is arranged between the linkage shaft sleeve (7) and the coupling (20).

7. The quickly adjustable hand mold cleaning device according to claim 6, characterized in that: The first flange (17) and the second flange (18) are connected by bolts (11).

8. The quickly adjustable hand mold cleaning device according to claim 1, characterized in that: The adjustment assembly comprises a lead screw (14) and a hand wheel (15); the lead screw (14) is arranged through the transmission assembly and is arranged on the main support (1) through a lead screw seat (16); and the hand wheel (15) is rotatably arranged at the end of the lead screw (14).

9. The quickly adjustable hand mold cleaning device according to claim 1, characterized in that: The driving assembly comprises a driving motor (22), a transmission gear set and a chain (21); a driving wheel (23) of the transmission gear set is connected to the driving motor (22); a driven wheel (19) of the transmission gear set is connected to the rotating shaft; and the driving wheel (23) and the driven wheel (19) are connected to each other via a chain (21).

10. The quickly adjustable hand mold cleaning device according to claim 1, characterized in that: A cleaning groove (24) is also provided between the two groups of main body brackets (1), and the cleaning groove (24) is arranged below the cleaning disc brush.

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