Multi-station wallboard bending device

Abstract

The utility model is suitable for the technical field of wallboard bending processing, and provides a multi-station wallboard bending device which comprises a base with a plurality of hydraulic cylinders. The supporting plates are fixedly mounted on output rods of the hydraulic cylinders respectively; the U-shaped plates are fixedly mounted on the sides, close to each other, of the supporting plates; the bending mechanism is arranged on the U-shaped plate; the bending mechanism is used for carrying out bending processing on the metal wall plate; the adjusting mechanism and the plurality of clamping and fixing mechanisms are arranged on the base, and the adjusting mechanism and the plurality of clamping and fixing mechanisms are used for clamping and fixing a plurality of metal wallboards. According to the multi-station wallboard bending device provided by the scheme, metal wallboards with different thicknesses and different heights can be bent, the bending position can be adjusted, and the practicability is high.

Description

Technical Field

[0001] The utility model belongs to the technical field of wallboard bending processing, and in particular relates to a multi-station wallboard bending device. Background Art

[0002] Wall panels are the structure of the load-bearing system. The load-bearing walls of the wall panel structure can be made of bricks, blocks, metal materials, prefabricated or cast-in-place concrete. According to the materials used and the construction methods, they can be divided into three categories: mixed structure, assembled large panel structure, and cast-in-place wall panel structure. A bending device is required during the bending process of metal wall panels.

[0003] Although the existing multi-station wall panel bending device can bend multiple metal wall panels, it is not convenient to bend metal wall panels of different thicknesses or heights, and it is not convenient to adjust the bending position. Utility Model Content

[0004] The utility model provides a multi-station wall panel bending device, aiming to solve the problem that the existing multi-station wall panel bending device proposed in the above background technology is not convenient for bending metal wall panels of different thicknesses or heights and is not convenient for adjusting the bending position.

[0005] To solve the above-mentioned problem, the utility model is implemented as follows: a multi-station wall panel bending device comprises: a base with a plurality of hydraulic cylinders; a plurality of support plates respectively fixedly mounted on the output rods of the plurality of hydraulic cylinders; a U-shaped plate fixedly mounted on one side of the plurality of support plates close to each other; a bending mechanism arranged on the U-shaped plate, the bending mechanism being used for bending the metal wall panel; an adjusting mechanism and a plurality of clamping and fixing mechanisms arranged on the base, the adjusting mechanism and the plurality of clamping and fixing mechanisms being used for clamping and fixing a plurality of metal wall panels.

[0006] Preferably, the bending mechanism includes: a first motor fixedly mounted on the inner wall of the U-shaped plate; a first screw fixedly mounted on the output shaft of the first motor and rotatably connected to the inner wall of the U-shaped plate; a slider threadedly mounted on the first screw; and a U-shaped bending plate fixedly mounted at the bottom of the slider.

[0007] Preferably, a plurality of first limiting rods are fixedly mounted on the inner wall of the U-shaped plate, and the plurality of first limiting rods are all slidably connected to the sliding block.

[0008] Preferably, the adjustment mechanism includes: a second screw rotatably mounted on the inner wall of the base, the second screw being provided with a plurality of external threads with opposite rotation directions; a second motor fixedly mounted on one side of the base, the output shaft of the second motor being fixedly connected to the second screw; and a plurality of sliding plates threadedly sleeved on the second screw.

[0009] Preferably, a plurality of second limiting rods are fixedly mounted on the inner wall of the base, and the plurality of second limiting rods are all slidably connected to the plurality of sliding plates.

[0010] Preferably, a plurality of limiting grooves are provided on the base, and the positions of the plurality of limiting grooves respectively correspond to the plurality of sliding plates.

[0011] Preferably, the clamping and fixing mechanism includes: a base plate fixedly mounted on the sliding plate and having a circular hole, the base plate being slidably connected to the inner walls on both sides of the limiting groove; an electric cylinder fixedly mounted on the inner wall of the circular hole; a connecting plate fixedly mounted on the output rod of the electric cylinder; and a clamping plate fixedly mounted on one side of the connecting plate and slidably connected to the base plate.

[0012] Preferably, a controller is provided on the top of the U-shaped plate, and a plurality of anti-slip pads are provided on the bottom of the base, and the plurality of anti-slip pads are all made of rubber material.

[0013] Compared with the related art, the multi-station wall panel bending device provided by the utility model has the following beneficial effects:

[0014] Compared with the prior art, the base of the multi-station wall panel bending device provided by the present solution serves as the basis of the entire device, providing a stable working environment. Multiple hydraulic cylinders are fixedly installed on the base, and their output rods can be extended and retracted, providing a power source for the subsequent up and down movement of the bending mechanism. The support plate and the bending mechanism are moved by the output rods of the hydraulic cylinders. A U-shaped plate is fixedly installed on the side close to each other. The design of the U-shaped plate provides a mounting platform for the bending mechanism, and also provides support for the bending processing of the metal wall panel. The bending mechanism arranged on the U-shaped plate is the core part of the device, which is used to bend the metal wall panel. The adjustment mechanism arranged on the base is used to adjust the distance between the multiple clamping and fixing mechanisms, so that the multiple clamping and fixing mechanisms can clamp and fix the metal wall panels of different thicknesses. Multiple clamping and fixing mechanisms are also arranged on the base to clamp and fix the metal wall panels. These mechanisms can firmly fix the metal wall panel to prevent movement or deformation during the bending process, thereby ensuring the quality and stability of the bending.

[0015] In summary, the multi-station wall panel bending device realizes efficient and precise bending processing of metal wall panels through the coordinated work of the base, hydraulic cylinder, support plate, U-shaped plate, bending mechanism, adjustment mechanism and clamping and fixing mechanism. This device has broad application prospects in metal processing, construction engineering and other fields, and can significantly improve production efficiency and product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1This is a schematic diagram of the main structure of a multi-station wall panel bending device provided by the utility model;

[0017] Figure 2 for Figure 1 Schematic diagram of the three-dimensional assembly structure of the middle slider and the U-shaped bending plate;

[0018] Figure 3 for Figure 1 Schematic diagram of the enlarged structure of part A shown in FIG.

[0019] Figure numerals: 1. base; 2. hydraulic cylinder; 3. support plate; 4. U-shaped plate; 5. first motor; 6. first screw; 7. slider; 8. U-shaped bending plate; 9. first limiting rod; 10. second screw; 11. second motor; 12. sliding plate; 13. second limiting rod; 14. limiting groove; 15. base plate; 16. round hole; 17. electric cylinder; 18. connecting plate; 19. clamping plate; 20. controller. DETAILED DESCRIPTION

[0020] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by technicians in the technical field of the present application; the terms used in the specification of the application herein are only for the purpose of describing specific embodiments and are not intended to limit the present application; the terms "including" and "having" in the specification and claims of the present application and the above-mentioned figure descriptions and any variations thereof are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of the present application or the above-mentioned figures are used to distinguish different objects, rather than to describe a specific order; the terms "inside", "outside", "left", and "right" indicate directions or positional relationships based on the directions or positional relationships shown in the drawings, which are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.

[0021] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.

[0022] The utility model provides a multi-station wall panel bending device, such as Figure 1-3As shown, the multi-station wall panel bending device includes: a base 1 with a plurality of hydraulic cylinders 2; a plurality of support plates 3 respectively fixedly mounted on the output rods of the plurality of hydraulic cylinders 2; a U-shaped plate 4 fixedly mounted on one side of the plurality of support plates 3 close to each other; a bending mechanism arranged on the U-shaped plate 4, the bending mechanism being used to perform bending processing on the metal wall panel; an adjusting mechanism and a plurality of clamping and fixing mechanisms arranged on the base 1, the adjusting mechanism and the plurality of clamping and fixing mechanisms being used to clamp and fix a plurality of metal wall panels.

[0023] In this embodiment, the base serves as the foundation of the entire device and provides a stable working environment. Multiple hydraulic cylinders are fixedly installed on the base, and their output rods can be extended and retracted, providing a power source for the subsequent up and down movement of the bending mechanism. The support plate and the bending mechanism are moved by the output rods of the hydraulic cylinders. A U-shaped plate is fixedly installed on one side close to each other. The design of the U-shaped plate provides a mounting platform for the bending mechanism and also provides support for the bending process of the metal wall panel. The bending mechanism arranged on the U-shaped plate is the core part of the device and is used to bend the metal wall panel. The adjustment mechanism arranged on the base is used to adjust the distance between the multiple clamping and fixing mechanisms, so that the multiple clamping and fixing mechanisms can clamp and fix the metal wall panels of different thicknesses. Multiple clamping and fixing mechanisms are also arranged on the base to clamp and fix the metal wall panels. These mechanisms can firmly fix the metal wall panels to prevent movement or deformation during the bending process, thereby ensuring the quality and stability of the bending.

[0024] In summary, the multi-station wall panel bending device realizes efficient and precise bending processing of metal wall panels through the coordinated work of the base, hydraulic cylinder, support plate, U-shaped plate, bending mechanism, adjustment mechanism and clamping and fixing mechanism. This device has broad application prospects in metal processing, construction engineering and other fields, and can significantly improve production efficiency and product quality.

[0025] In a further preferred embodiment of the utility model, the bending mechanism includes: a first motor 5 fixedly mounted on the inner wall of the U-shaped plate 4; a first screw 6 fixedly mounted on the output shaft of the first motor 5 and rotatably connected to the inner wall of the U-shaped plate 4; a slider 7 threadedly mounted on the first screw 6; and a U-shaped bending plate 8 fixedly mounted at the bottom of the slider 7.

[0026] In this embodiment, the first motor 5 is fixedly mounted on the inner wall of the U-shaped plate 4 as a power source for the bending mechanism. The precise control of the first motor 5 enables its output shaft to rotate stably and accurately, thereby driving the subsequent bending action. The first screw 6 is fixedly mounted on the output shaft of the first motor 5 and is rotatably connected to the inner wall of the U-shaped plate 4. The rotational movement of the first screw 6 is transmitted to the slider 7 through the thread action, so that the slider 7 can move along the length direction of the first screw 6. The slider 7 is threadedly mounted on the first screw 6 and moves with the rotation of the first screw 6. The design of the slider 7 enables it to slide stably inside the U-shaped plate 4 and to bear the weight of the U-shaped bending plate 8. The U-shaped bending plate 8 is fixedly mounted on the bottom of the slider 7 as a direct tool for bending the metal wall panel. When the slider 7 moves with the first screw 6, the U-shaped bending plate 8 also moves accordingly, thereby bending the metal wall panel placed thereunder.

[0027] In a further preferred embodiment of the present invention, a plurality of first limiting rods 9 are fixedly mounted on the inner wall of the U-shaped plate 4 , and the plurality of first limiting rods 9 are all slidably connected to the slider 7 .

[0028] In this embodiment, the slider 7 can be limited by a plurality of first limiting rods 9 .

[0029] In a further preferred embodiment of the utility model, the adjusting mechanism includes: a second screw 10 rotatably mounted on the inner wall of the base 1, the second screw 10 having a plurality of external threads with opposite rotation directions; a second motor 11 fixedly mounted on one side of the base 1, the output shaft of the second motor 11 being fixedly connected to the second screw 10; and a plurality of sliding plates 12 threadedly sleeved on the second screw 10.

[0030] In this embodiment, the second screw 10 is rotatably mounted on the inner wall of the base 1. As the core component of the adjusting mechanism, the screw is provided with a plurality of external threads with opposite rotation directions, which means that different parts of the screw will produce opposite movement directions when rotated. This design enables a plurality of sliding plates 12 to move simultaneously but relatively independently. The second motor 11 is fixedly mounted on one side of the base 1, and its output shaft is fixedly connected to the second screw 10. The second motor 11 serves as a power source to drive the second screw 10 to rotate. By controlling the rotation speed and direction of the second motor 11, precise control of the second screw 10 can be achieved. The plurality of sliding plates 12 are all threadedly sleeved on the second screw 10 and move with the rotation of the second screw 10. Since the rotation directions of the external threads on the second screw 10 are opposite, different sliding plates will move in different directions when rotated.

[0031] In a further preferred embodiment of the present invention, a plurality of second limiting rods 13 are fixedly mounted on the inner wall of the base 1 , and the plurality of second limiting rods 13 are all slidably connected to the plurality of sliding plates 12 .

[0032] In this embodiment, the plurality of sliding plates 12 can be limited and guided by the plurality of second limiting rods 13 .

[0033] In a further preferred embodiment of the present invention, a plurality of limiting grooves 14 are formed on the base 1 , and the positions of the plurality of limiting grooves 14 correspond to the plurality of sliding plates 12 .

[0034] In this embodiment, the plurality of substrates 15 can be limited by the plurality of limiting grooves 14 .

[0035] In a further preferred embodiment of the utility model, the clamping and fixing mechanism includes: a base plate 15 fixedly mounted on the sliding plate 12 and having a circular hole 16, wherein the base plate 15 is slidably connected to the inner walls on both sides of the limiting groove 14; an electric cylinder 17 fixedly mounted on the inner wall of the circular hole 16; a connecting plate 18 fixedly mounted on the output rod of the electric cylinder 17; and a clamping plate 19 fixedly mounted on one side of the connecting plate 18 and slidably connected to the base plate 15.

[0036] In this embodiment, the base plate 15 is fixedly mounted on the sliding plate 12 and has a circular hole 16. The base plate serves as the basis of the clamping and fixing mechanism, provides a platform for installing other components, and is slidably connected to the inner walls of the limiting grooves 14 on both sides to ensure stable movement during the adjustment process. The circular hole 16 is opened on the base plate 15 for installing the electric cylinder 17. The electric cylinder 17 is fixedly mounted on the inner wall of the circular hole 16. As the power source for the clamping action, the output rod of the electric cylinder is flexible and can accurately control the height of the clamping plate 19, so that the device is suitable for metal wall panels of different heights. The connecting plate 18 is fixedly mounted on the output rod of the electric cylinder 17 to connect the electric cylinder and the clamping plate to ensure that the clamping plate can move with the extension and retraction of the electric cylinder. The clamping plate 19 is fixedly mounted on one side of the connecting plate 18 and is slidably connected to the base plate 15. The clamping plate is responsible for directly contacting and fixing the metal wall panel, and its movement realizes the clamping and release of the metal wall panel.

[0037] In a further preferred embodiment of the present invention, a controller 20 is disposed on the top of the U-shaped plate 4, and a plurality of anti-skid pads are disposed on the bottom of the base 1, and the plurality of anti-skid pads are all made of rubber.

[0038] In this embodiment, the device can be operated and controlled by the controller 20, and the stability of the device can be improved by a plurality of anti-slip pads.

[0039] In summary, compared with the relevant technology, the present device can not only bend metal wall panels of different thicknesses and heights, but also adjust the bending position, and is highly practical.

[0040] In the several embodiments provided in this application, it should be understood that the disclosed device can be implemented in other ways.

[0041] The above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit the protection scope of the utility model. Obviously, the described embodiments are only some embodiments of the utility model, rather than all embodiments. Based on these embodiments, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model. Although the utility model has been described in detail with reference to the above embodiments, ordinary technicians in this field can still combine, add, delete or make other adjustments to the features in the various embodiments of the utility model according to the circumstances without conflict, without making creative work, so as to obtain different other technical solutions that do not deviate from the concept of the utility model in essence, and these technical solutions also belong to the scope of protection of the utility model.

Claims

1. A multi-station wall panel bending device, characterized in that: include: a base with multiple hydraulic cylinders; A plurality of support plates respectively fixedly mounted on the output rods of the plurality of hydraulic cylinders; A U-shaped plate fixedly mounted on one side of the plurality of support plates close to each other; A bending mechanism disposed on the U-shaped plate, the bending mechanism being used to perform bending processing on the metal wall panel; An adjusting mechanism and a plurality of clamping and fixing mechanisms are arranged on the base, and the adjusting mechanism and the plurality of clamping and fixing mechanisms are used to clamp and fix a plurality of metal wall panels.

2. The multi-station wall panel bending device according to claim 1, characterized in that: The bending mechanism comprises: A first motor fixedly mounted on the inner wall of the U-shaped plate; A first screw rod fixedly mounted on the output shaft of the first motor and rotatably connected to the inner wall of the U-shaped plate; A slider threadably sleeved on the first screw; A U-shaped bent plate is fixedly mounted on the bottom of the sliding block.

3. The multi-station wall panel bending device according to claim 2, characterized in that: A plurality of first limiting rods are fixedly mounted on the inner wall of the U-shaped plate, and the plurality of first limiting rods are all slidably connected to the sliding block.

4. The multi-station wall panel bending device according to claim 1, characterized in that: The regulating mechanism comprises: A second screw rod rotatably mounted on the inner wall of the base, wherein the second screw rod is provided with a plurality of external threads in opposite directions; A second motor is fixedly mounted on one side of the base, wherein an output shaft of the second motor is fixedly connected to the second screw rod; A plurality of sliding plates are threadably sleeved on the second screw rod.

5. The multi-station wall panel bending device according to claim 4, characterized in that: A plurality of second limiting rods are fixedly mounted on the inner wall of the base, and the plurality of second limiting rods are all slidably connected to the plurality of sliding plates.

6. The multi-station wall panel bending device according to claim 4, characterized in that: The base is provided with a plurality of limiting grooves, and the opening positions of the plurality of limiting grooves respectively correspond to the plurality of sliding plates.

7. The multi-station wall panel bending device according to claim 6, characterized in that: The clamping and fixing mechanism comprises: A base plate fixedly mounted on the sliding plate and having a circular hole, wherein the base plate is slidably connected to the inner walls on both sides of the limiting groove; An electric cylinder fixedly mounted on the inner wall of the circular hole; A connecting plate fixedly mounted on the output rod of the electric cylinder; A clamping plate is fixedly mounted on one side of the connecting plate and is slidably connected to the base plate.

8. The multi-station wall panel bending device according to claim 1, characterized in that: A controller is arranged on the top of the U-shaped plate, and a plurality of anti-skid pads are arranged on the bottom of the base, and the plurality of anti-skid pads are all made of rubber material.

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