Forging scrap cleaning structure
By setting the structure of the chip collecting shell, top block and cleaning rod on the forged lower die, and using the swing mechanism of the drive mechanism and the cleaning rod, the problem of difficult cleaning of debris in the model cavity under forged is solved, and a cleaner model is achieved In-cavity environment improves forging efficiency and quality.
Patent Information
- Application Number
- CN202420858548.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-24
- Publication Date
- 2024-12-10
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The debris in the model cavity under forging is difficult to clean and easy to be unclear, which affects the forging quality of subsequent forgings.
A structure including a chip collecting shell, a top block and a cleaning rod is designed. The top block is lifted and lowered by a driving mechanism and cooperated with the cleaning rod. The cleaning rod can swing the debris from the forging lower die into the chip collecting chamber. The chip collector shell can be poured to clean the debris to ensure cleanliness in the cavity.
It effectively solves the problem of debris cleaning in the model cavity under forging, ensures that the cavity is cleaner during forging, and improves the forging efficiency and quality.
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Figure CN222133330U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of forging equipment, in particular to a forging debris cleaning structure. Background Art
[0002] Forging is a processing method that uses a forging machine to apply pressure to a metal blank to cause it to undergo plastic deformation to obtain a forging with certain mechanical properties, shape, and size. During the forging process of a disc forging, debris will be generated on the forging lower die and in the forging lower mold cavity. The debris in the cavity will affect the subsequent forging of forgings, so it is necessary to clean out the debris in the cavity. However, the debris in the cavity is difficult to clean and is easily not cleaned up. Utility Model Content
[0003] The utility model aims to provide a forging debris cleaning structure, aiming to solve the technical problem in the prior art that the debris in the forging lower mold cavity is difficult to clean and is easy to be not cleaned thoroughly.
[0004] In order to solve the above technical problems, the technical solution of the utility model is:
[0005] A forging chip cleaning structure comprises a chip collecting shell sleeved on a forging lower die, a top block driven by a lower driving mechanism to rise and fall in a cavity of the forging lower die, and a cleaning rod capable of swinging above the forging lower die; the chip collecting shell is provided with a chip collecting chamber with an opening facing upward, and when the top block rises to be flush with the top surface of the forging lower die, the cleaning rod can swing to clean the chips on the top block and the forging lower die into the chip collecting chamber.
[0006] With the above structure, when forging a disc forging, the cleaning rod swings to the outside of the forging lower die, and the top block descends to clear the cavity for forging. After forging is completed, the driving mechanism drives the top block to rise to be flush with the top surface of the forging lower die, and the debris remaining in the cavity is ejected. The cleaning rod is manually swung to the other side of the forging lower die, and the debris on the forging lower die and the top block is cleaned into the chip collection chamber. After a period of use, the chip collection shell is removed from the forging lower die, and the debris is dumped to facilitate the cleaning of the debris in the forging lower mold cavity, and the cleaning is cleaner.
[0007] Preferably, the cross section of the chip collecting chamber is annular, the longitudinal section of the outer ring surface of the chip collecting chamber is conical, and the longitudinal section width of the outer ring surface of the chip collecting chamber is gradually expanded upward. The conical chip collecting chamber facilitates the debris to fall into the bottom of the chip collecting chamber.
[0008] Preferably, the cross section of the chip collecting shell is annular, and the upper end surface of the inner ring portion of the chip collecting shell is flush with the top surface of the forging lower die. The upper end surface of the inner ring portion of the chip collecting shell is flush with the top surface of the forging lower die, which can facilitate the installation of the chip collecting shell on the forging lower die, prevent chips from falling between the chip collecting shell and the forging lower die, and facilitate the cleaning of chips.
[0009] Preferably, the bottom of the chip collecting housing is provided with a plurality of circumferentially distributed supporting legs, which can facilitate the installation of the chip collecting housing.
[0010] Preferably, a support column is installed on the forging platform, a rotating shaft is fixed on the support column, and one end of the cleaning rod is hinged on the rotating shaft. The cleaning rod is hinged on the forging platform through the support column and the rotating shaft, which is convenient for the installation of the cleaning rod.
[0011] Preferably, a pull rod is fixedly connected to the other end of the cleaning rod. The setting of the pull rod allows a worker to pull the pull rod to drive the cleaning rod to swing, which is convenient for cleaning debris.
[0012] Preferably, the other end of the cleaning rod extends outside the chip collecting housing, and two support rings are installed on the forging platform, which are located on both sides of the forging lower die, and the other end of the cleaning rod rests on the support ring. The setting of the support ring can support the movable end of the cleaning rod, improve the stability of the swing of the cleaning rod, and make the debris cleaning more clean.
[0013] Preferably, a plurality of support blocks are installed on the forging platform, and slots are provided on the tops of the support blocks, and the ends of the support rings are inserted into the slots. By inserting the ends of the support rings into the slots, the support rings are installed on the support blocks, and thus the support rings are installed on the forging platform, which facilitates the installation of the support rings.
[0014] After adopting the above technical solution, the beneficial effects of the utility model are:
[0015] After forging is completed, the driving mechanism drives the top block to rise to be flush with the top surface of the forging lower die, and the debris remaining in the cavity is ejected. The cleaning rod is manually swung to the other side of the forging lower die, and the debris on the forging lower die and the top block is cleaned into the chip collection chamber. After a period of use, the chip collection shell is removed from the forging lower die, and the debris is dumped, which is convenient for cleaning the debris in the forging lower mold cavity, and the cleaning is cleaner. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a three-dimensional structural schematic diagram of a first embodiment of a forging debris cleaning structure of the utility model;
[0017] Figure 2 It is a cross-sectional structural schematic diagram of a first embodiment of a forging debris cleaning structure of the utility model;
[0018] Figure 3 It is a three-dimensional structural schematic diagram of the first embodiment of the chip collection housing and the cleaning rod;
[0019] Figure 4 It is a three-dimensional structural schematic diagram of the second embodiment of the chip collecting shell and the cleaning rod.
[0020] In the figure, the machine body 1, the forging upper die 2, the forging lower die 3, the chip collection shell 4, the upper driving mechanism 5, the lower driving mechanism 6, the cavity 7, the top block 8, the cleaning rod 9, the chip collection chamber 10, the support leg 11, the support column 12, the rotating shaft 13, the pull rod 14, the support ring 15, the support block 16, the slot 17, and the forging platform 18. DETAILED DESCRIPTION
[0021] The utility model is further described below in conjunction with the accompanying drawings.
[0022] The orientations involved in this specification are based on the orientations of the forging debris cleaning structure of the utility model when it is working normally, and do not limit its orientation during storage and transportation. They only represent relative positional relationships, not absolute positional relationships.
[0023] Embodiment 1:
[0024] like Figure 1 , Figure 2 and Figure 3 As shown, a forging chip cleaning structure includes a chip collecting shell 4 mounted on the forging lower die 3, a top block 8 driven by a lower driving mechanism 6 to rise and fall in the cavity 7 of the forging lower die 3, and a cleaning rod 9 capable of swinging above the forging lower die 3; a chip collecting chamber 10 with an opening facing upward is provided on the chip collecting shell 4, and when the top block 8 rises to be flush with the top surface of the forging lower die 3, the cleaning rod 9 can swing to clean the chips on the top block 8 and the forging lower die 3 into the chip collecting chamber 10.
[0025] Among them, a forging platform 18 is set in the middle of the machine body 1, the forging lower die 3 is installed on the forging platform 18, and the top block 8 passes through the forging platform 18. The forging upper die 2 is driven to rise and fall by the upper driving mechanism 5, and the driving mechanism adopts a conventional structure. Specifically, an upper hydraulic cylinder and a lower hydraulic cylinder can be used, the piston rod of the upper hydraulic cylinder is connected to the forging upper die 2, and the piston rod of the lower hydraulic cylinder is connected to the top block 8. A guide mechanism for lifting the top block 8 and the forging upper die 2 can also be set on the machine body 1. A brush can be installed at the bottom of the cleaning rod 9, and the bottom of the cleaning rod 9 can also be processed into a cone.
[0026] When forging a disc forging, the cleaning rod 9 swings to the outside of the forging lower die 3, and the top block 8 descends to clear the cavity 7 for forging. After forging is completed, the driving mechanism drives the top block 8 to rise to be flush with the top surface of the forging lower die 3, and the debris remaining in the cavity 7 is ejected. The cleaning rod 9 is manually swung to the other side of the forging lower die 3, and the debris on the forging lower die 3 and the top block 8 is cleaned into the chip collection chamber 10. After a period of use, the chip collection shell 4 is removed from the forging lower die 3, and the debris is dumped to facilitate the cleaning of the debris in the cavity 7 of the forging lower die 3, and the cleaning is cleaner.
[0027] As a preferred example of this embodiment, the cross section of the chip collecting chamber 10 is annular, the longitudinal section of the outer ring surface of the chip collecting chamber 10 is conical, and the longitudinal section width of the outer ring surface of the chip collecting chamber 10 is gradually expanded upward. The conical chip collecting chamber 10 facilitates the debris to fall into the bottom of the chip collecting chamber 10.
[0028] As a preferred example of this embodiment, the cross section of the chip collecting shell 4 is annular, and the upper end surface of the inner ring portion of the chip collecting shell 4 is flush with the top surface of the forging lower die 3. The upper end surface of the inner ring portion of the chip collecting shell 4 is flush with the top surface of the forging lower die 3, which can facilitate the installation of the chip collecting shell 4 on the forging lower die 3, and can prevent chips from falling between the chip collecting shell 4 and the forging lower die 3, which is convenient for cleaning the chips.
[0029] As a preferred example of this embodiment, a plurality of circumferentially distributed legs 11 are provided at the bottom of the chip collecting housing 4. Specifically, the number of legs 11 is four, and the four legs 11 are evenly distributed along the circumference. The provision of the legs 11 can facilitate the installation of the chip collecting housing 4.
[0030] As a preferred example of this embodiment, a support column 12 is installed on the forging platform 18, a rotating shaft 13 is fixed to the support column 12, and one end of the cleaning rod 9 is hinged on the rotating shaft 13. A circular hole is provided at one end of the cleaning rod 9, the rotating shaft 13 passes through the circular hole, and a limiting boss is provided on the rotating shaft 13 to limit the bottom and top of the cleaning rod 9, and the limiting boss prevents the cleaning rod 9 from moving up and down. The cleaning rod 9 is hinged on the forging platform 18 through the support column 12 and the rotating shaft 13, which facilitates the installation of the cleaning rod 9.
[0031] As a preferred example of this embodiment, the other end of the cleaning rod 9 is fixedly connected with a pull rod 14. Specifically, the pull rod 14 is welded to the cleaning rod 9. The setting of the pull rod 14 allows workers to swing the cleaning rod 9 by pulling the pull rod 14, which is convenient for cleaning debris.
[0032] Embodiment 2:
[0033] like Figure 4As shown, as a further improvement of the first embodiment, the other end of the cleaning rod 9 extends to the outside of the chip collecting shell 4, and two support rings 15 are installed on the forging platform 18, which are respectively located on both sides of the forging lower die 3, and the other end of the cleaning rod 9 rests on the support ring 15. The setting of the support ring 15 can support the movable end of the cleaning rod 9, improve the stability of the swing of the cleaning rod 9, and make the cleaning of debris cleaner. When the cleaning rod 9 swings on the forging lower die 3, the forging lower die 3 supports the cleaning rod 9. When the cleaning rod 9 swings onto the chip collecting shell 4, the support ring 15 supports the cleaning rod 9. The support ring 15 is set to two, so that the back and forth swing of the support ring 15 can be supported by the support ring 15. When the chip collecting shell 4 needs to be removed, the cleaning rod 9 needs to swing to the outside of the chip collecting shell 4, and at this time, the support ring 15 can also support the cleaning rod 9.
[0034] As a preferred example of this embodiment, a plurality of support blocks 16 are installed on the forging platform 18, and a slot 17 is provided on the top of the support block 16, and the end of the support ring 15 is inserted into the slot 17. Specifically, four support blocks 16 are provided, and two support rings 15 are provided, and the end of each support ring 15 is respectively inserted into the slot 17 of two support blocks 16. By inserting the end of the support ring 15 into the slot 17, the support ring 15 is installed on the support block 16, and thus the support ring 15 is installed on the forging platform 18, which facilitates the installation of the support ring 15.
[0035] Of course, the above description is not a limitation of the present invention, and the present invention is not limited to the above examples. Changes, modifications, additions or substitutions made by technicians in this technical field within the essential scope of the present invention should also fall within the protection scope of the present invention.
Claims
1. A forging debris cleaning structure, characterized in that: It includes a chip collecting shell sleeved on the forging lower die, a top block driven by a lower driving mechanism to rise and fall in the cavity of the forging lower die, and a cleaning rod capable of swinging above the forging lower die; the chip collecting shell is provided with a chip collecting chamber with an opening facing upward, and when the top block rises to be flush with the top surface of the forging lower die, the cleaning rod can swing to clean the chips on the top block and the forging lower die into the chip collecting chamber.
2. A forging debris cleaning structure as claimed in claim 1, characterized in that: The cross section of the chip collecting chamber is annular, the longitudinal section of the outer ring surface of the chip collecting chamber is conical, and the width of the longitudinal section of the outer ring surface of the chip collecting chamber is gradually expanded upwards.
3. A forging debris cleaning structure as claimed in claim 1, characterized in that: The cross section of the chip collecting shell is annular, and the upper end surface of the inner ring portion of the chip collecting shell is flush with the top surface of the forging lower die.
4. A forging debris cleaning structure as claimed in claim 1, characterized in that: The bottom of the chip collecting shell is provided with a plurality of circumferentially distributed supporting legs.
5. A forging debris cleaning structure as claimed in claim 1, characterized in that: A supporting column is installed on the forging platform, a rotating shaft is fixedly connected to the supporting column, and one end of the cleaning rod is hinged on the rotating shaft.
6. A forging debris cleaning structure as claimed in claim 5, characterized in that: The other end of the cleaning rod is fixedly connected with a pull rod.
7. A forging debris cleaning structure as claimed in claim 6, characterized in that: The other end of the cleaning rod extends to the outside of the chip collecting shell. Two support rings respectively located on both sides of the forging lower die are installed on the forging platform, and the other end of the cleaning rod rests on the support ring.
8. A forging debris cleaning structure as claimed in claim 7, characterized in that: A plurality of support blocks are installed on the forging platform, a slot is provided on the top of the support block, and the end of the support ring is inserted into the slot.
Citation Information
Cited By
Forging equipment
CN120790820A
