Conveying belt buckle welding device
By designing an automated transmission belt buckle welding device, the linkage of the bottom frame, box and welding module is used to solve the problems of low efficiency and high failure rate caused by manual operation during transmission belt buckle welding, and achieve efficient and stable Automatic welding effect.
Patent Information
- Application Number
- CN202323440669.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-16
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2033-12-16
AI Technical Summary
The existing transmission belt buckle welding process mainly relies on labor, which leads to time-consuming, labor-intensive, low efficiency and high unqualification rate.
Design a transmission belt buckle welding device, including the base frame module, the box module and the welding module, automatically welding through linkage, using components such as driving cylinder, welding bracket, shading protection unit and camera unit to realize automatic welding and through touch The screen controls the welding process.
It improves welding efficiency and pass rate, realizes automated welding, reduces manual operation time and errors, and improves welding stability and quality.
Smart Images

Figure CN222133843U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of transmission belt buckle welding, and in particular relates to a transmission belt buckle welding device. Background Art
[0002] Conveyor belt buckles are often used in the field of transmission. Conveyor belt buckles are connected one by one in sequence, so that the conveyor belt can be firmly installed on the conveyor belt buckles for subsequent transmission work. During the production process of conveyor belt buckles, it is necessary to weld their components. Most of the existing welding is done manually, which has the disadvantages of being time-consuming, labor-intensive, inefficient and having a high failure rate.
[0003] Therefore, further improvements are made to the above problems. Utility Model Content
[0004] The main purpose of the utility model is to provide a transmission belt buckle welding device, which is linked by a base frame module, a box module and a welding module, so as to automatically weld the transmission belt buckle located at the welding lower part, and has the advantages of stable structure, high efficiency and high qualified rate.
[0005] In order to achieve the above purpose, the utility model provides a transmission buckle welding device for welding transmission buckles, comprising a chassis module, a box module and a welding module, wherein the chassis module and the box module are respectively connected to the welding module, wherein:
[0006] The chassis module comprises a chassis, a supporting vertical frame, a first cushion block, a second cushion block, a third cushion block and a fourth cushion block, wherein the supporting vertical frame is fixedly mounted on the top end of the chassis and the first cushion block, the second cushion block, the third cushion block and the fourth cushion block are respectively fixedly mounted on the bottom end of the chassis;
[0007] The box module includes a frame and a side panel, and the side panel is mounted on the frame;
[0008] The welding module includes a welding bracket, a driving cylinder, a driving block, a welding upper part, a welding lower part and a shielding protection unit, the welding bracket includes a top component, a side component and a bottom component, the side component is connected between the top component and the bottom component; the driving cylinder is installed on the top component and the welding upper part is connected to the driving end of the driving cylinder through the driving block, a plurality of welding holes are provided on a side of the welding upper part close to the welding lower part (the welding head is arranged in the welding hole for welding), the welding lower part is fixedly installed on a side of the bottom component close to the top component and the transmission belt buckle to be welded is installed on the welding lower part; the shielding protection unit includes a first mounting member, a second mounting member, a slide rail, a slider, a baffle mounting member and a baffle, the first mounting member and the second mounting member are both fixedly installed on the top component and the slide rail is fixedly installed on the first mounting member and the second mounting member, the slider is installed on the slide rail and the baffle mounting member is fixedly installed on a side of the slider away from the slide rail, and the baffle is fixedly installed on the baffle mounting member.
[0009] As a further preferred technical solution of the above technical solution, the welding module also includes a camera unit, which includes a camera bracket and a camera, and the camera is installed on the top component through the camera bracket (the welded transmission buckle can be visually inspected to determine the welding quality).
[0010] As a further preferred technical solution of the above technical solution, the welding module also includes a touch screen, and the touch screen is installed on the frame (for controlling the welding process and checking the welding status).
[0011] As a further preferred technical solution of the above technical solution, the vertical support frame is provided with a reinforcing rib structure.
[0012] As a further preferred technical solution of the above technical solution, the welding lower piece is provided with a placement groove portion (to more stably place the transmission belt buckle to be welded). BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 The utility model is a structural schematic diagram of a transmission belt buckle welding device.
[0014] Figure 2 The utility model is a structural schematic diagram of a transmission belt buckle welding device.
[0015] Figure 3 The utility model is a structural schematic diagram of a transmission belt buckle welding device.
[0016] Figure 4 The utility model is a structural schematic diagram of a transmission belt buckle welding device.
[0017] Reference numerals include: 100, chassis module; 110, chassis; 120, support vertical frame; 121, reinforcing rib structure; 130, first cushion block; 140, second cushion block; 150, third cushion block; 160, fourth cushion block; 200, box module; 210, frame; 220, side panel; 300, welding module; 310, welding bracket; 311, top assembly; 312, side assembly; 313, bottom Component; 320, driving cylinder; 330, driving block; 340, welding upper part; 350, welding lower part; 351, placing groove part; 360, shielding protection unit; 361, first mounting part; 362, second mounting part; 363, slide rail; 364, slider; 365, baffle mounting part; 366, baffle; 370, camera unit; 371, camera bracket; 372, camera; 380, touch screen. DETAILED DESCRIPTION
[0018] The following description is used to disclose the utility model so that those skilled in the art can implement the utility model. The preferred embodiments described below are only examples, and those skilled in the art can think of other obvious variations. The basic principles of the utility model defined in the following description can be applied to other embodiments, variations, improvements, equivalents, and other technical solutions that do not deviate from the spirit and scope of the utility model.
[0019] The utility model discloses a transmission belt buckle welding device. The specific embodiments of the utility model are further described below in conjunction with the preferred embodiments.
[0020] In the embodiments of the present invention, those skilled in the art will note that the transmission buckle and the like involved in the present invention may be regarded as prior art.
[0021] Preferred embodiments.
[0022] like Figure 1-4 As shown, the utility model discloses a transmission buckle welding device for welding transmission buckles, comprising a chassis module 100, a box module 200 and a welding module 300, wherein the chassis module 100 and the box module 200 are respectively connected to the welding module 300, wherein:
[0023] The chassis module 100 includes a chassis 110, a supporting vertical frame 120, a first cushion block 130, a second cushion block 140, a third cushion block 150 and a fourth cushion block 160, wherein the supporting vertical frame 120 is fixedly mounted on the top of the chassis 110 and the first cushion block 130, the second cushion block 140, the third cushion block 150 and the fourth cushion block 160 are respectively fixedly mounted on the bottom of the chassis 110;
[0024] The box module 200 includes a frame 210 and a side plate 220, and the side plate 220 is installed on the frame 210;
[0025] The welding module 300 includes a welding bracket 310, a driving cylinder 320, a driving block 330, a welding upper part 340, a welding lower part 350 and a shielding protection unit 360. The welding bracket 310 includes a top component 311, a side component 312 and a bottom component 313 (connected to the supporting vertical frame), and the side component 312 is connected between the top component 311 and the bottom component 313; the driving cylinder 320 is installed on the top component 311 and the welding upper part 340 is connected to the driving end of the driving cylinder 320 through the driving block 330, and a plurality of welding holes are provided on the side of the welding upper part 340 close to the welding lower part 350 (the welding head is set in the welding hole for welding), and the welding lower part 350 is fixed The shielding protection unit 360 is fixedly installed on the side of the bottom component 313 close to the top component 311 and the transmission belt buckle to be welded is installed on the welding lower component 350; the shielding protection unit 360 includes a first mounting member 361, a second mounting member 362, a slide rail 363, a slider 364, a baffle mounting member 365 and a baffle 366, the first mounting member 361 and the second mounting member 362 are both fixedly installed on the top component 311 and the slide rail 363 is fixedly installed on the first mounting member 361 and the second mounting member 362, the slider 364 is installed on the slide rail 363 and the baffle mounting member 365 is fixedly installed on the side of the slider 364 away from the slide rail 363, and the baffle 366 is fixedly installed on the baffle mounting member 365.
[0026] Specifically, the welding module 300 also includes a camera unit 370, and the camera unit 370 includes a camera bracket 371 and a camera 372. The camera 372 is installed on the top component 311 through the camera bracket 371 (the welded transmission buckle can be visually inspected to determine the welding quality).
[0027] More specifically, the welding module 300 further includes a touch screen 380 , which is installed on the frame 210 (for controlling the welding process and viewing the welding status).
[0028] Furthermore, the supporting vertical frame 120 is provided with a reinforcing rib structure 121 .
[0029] Furthermore, the welding lower part 350 is provided with a placement groove portion 351 (to more stably place the transmission belt buckle to be welded).
[0030] The principle of the utility model is: first, place the transmission belt buckle to be welded in the placement groove part of the welding lower part, then start the driving cylinder so that the driving cylinder drives the driving block and the welding upper part to move downward until they reach a suitable position, and then start the shielding protection unit so that the baffle moves downward on the slide rail through the baffle mounting part and the slider until it blocks the welding upper part and the welding lower part to protect the welding scene, and then start the welding head located at the welding upper part to perform welding on the transmission belt buckle, and after completion, perform visual quality inspection through the camera unit.
[0031] It is worth mentioning that the technical features such as the transmission buckle involved in this utility model patent application should be regarded as the prior art. The specific structure, working principle and possible control method and spatial layout method of these technical features can be selected by conventional methods in the field, and should not be regarded as the invention point of this utility model patent. This utility model patent will not be further elaborated.
[0032] For those skilled in the art, it is still possible to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.
Claims
1. A transmission buckle welding device, used for welding transmission buckles, characterized in that: It includes a base frame module, a box module and a welding module, wherein the base frame module and the box module are respectively connected to the welding module, wherein: The chassis module comprises a chassis, a supporting vertical frame, a first cushion block, a second cushion block, a third cushion block and a fourth cushion block, wherein the supporting vertical frame is fixedly mounted on the top end of the chassis and the first cushion block, the second cushion block, the third cushion block and the fourth cushion block are respectively fixedly mounted on the bottom end of the chassis; The box module comprises a frame and a side panel, and the side panel is mounted on the frame; The welding module includes a welding bracket, a driving cylinder, a driving block, a welding upper part, a welding lower part and a shielding protection unit, the welding bracket includes a top component, a side component and a bottom component, the side component is connected between the top component and the bottom component; the driving cylinder is installed on the top component and the welding upper part is connected to the driving end of the driving cylinder through the driving block, a plurality of welding holes are provided on a side of the welding upper part close to the welding lower part, the welding lower part is fixedly installed on a side of the bottom component close to the top component and the transmission belt buckle to be welded is installed on the welding lower part; the shielding protection unit includes a first mounting member, a second mounting member, a slide rail, a slider, a baffle mounting member and a baffle, the first mounting member and the second mounting member are both fixedly installed on the top component and the slide rail is fixedly installed on the first mounting member and the second mounting member, the slider is installed on the slide rail and the baffle mounting member is fixedly installed on a side of the slider away from the slide rail, and the baffle is fixedly installed on the baffle mounting member.
2. A transmission buckle welding device according to claim 1, characterized in that: The welding module further comprises a camera unit, which comprises a camera bracket and a camera, and the camera is mounted on the top component via the camera bracket.
3. A transmission buckle welding device according to claim 2, characterized in that: The welding module also includes a touch screen, which is mounted on the frame.
4. A transmission buckle welding device according to claim 3, characterized in that: The supporting vertical frame is provided with a reinforcing rib structure.
5. A transmission buckle welding device according to claim 4, characterized in that: The welding lower piece is provided with a placement groove portion.
