Motor end cover assembling and welding equipment
By designing integrated motor end cap welding equipment, automated end cap loading, positioning, welding, calibration, oiling and unloading are achieved, solving the problems of inefficiency and high cost in the existing technology, and simplifying processing The process also improves the inspection efficiency of welding quality.
Patent Information
- Application Number
- CN202420710196.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-08
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-04-08
AI Technical Summary
The existing motor end cap assembly and welding process relies on manual operation, which is inefficient and costly, and requires multiple equipment exchanges, resulting in cumbersome processing processes.
An integrated motor end cover welding equipment is designed, including a turntable, reducer motor, positioning unit, welding component, calibration component, oiling component and detection component. It can automatically load, position, welding through robot and cylinder drive. Calibration, oiling and unloading, and all processes are concentrated in one device.
The automatic processing of the end cap is realized, which significantly improves work efficiency, reduces labor costs, and simplifies the processing process. It can automatically check the quality of welding, achieving time-saving and labor-saving effect.
Smart Images

Figure CN222133876U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a motor end cover assembly welding device. Background Art
[0002] A motor is a device that converts electrical energy into mechanical energy. The motor is mainly composed of a housing, a stator, a rotor, a fan and other components. The housing is mainly composed of an end cover, a cylinder, a tail cover and the like. A sleeve for the shaft to pass through needs to be installed in the end cover. The sleeve is mainly installed by welding, riveting, crimping and the like. When assembling and welding the sleeve of the existing motor end cover, the loading, positioning, welding, correction, oiling and unloading processes must all be completed manually, and are performed separately in different corresponding equipment in sequence. Therefore, the work efficiency is low and the labor cost is high. In addition, in order to ensure the quality of the end cover welding, it is necessary to arrange additional time and personnel to manually inspect the end cover after welding. Therefore, the processing process is extremely cumbersome, time-consuming and labor-intensive, and needs to be further improved. Utility Model Content
[0003] In view of the current status of the above-mentioned prior art, the technical problem to be solved by the utility model is to provide a motor end cover welding device which greatly improves work efficiency and reduces labor costs, and also effectively simplifies the processing process to achieve the effect of saving time and labor.
[0004] The technical solution adopted by the utility model to solve the above technical problems is: a motor end cover assembly welding device, including a main table, a turntable arranged horizontally above the main table, and a reduction motor fixed to the bottom of the main table, the output shaft of the reduction motor vertically passes through the main table and is concentrically fixed on the turntable, characterized in that:
[0005] The turntable is also provided with a plurality of positioning units uniformly distributed at equal angles along the circumferential direction, the positioning units include a support seat and a stopper cooperating with the support seat, the support seat includes a vertical and rotatable support shaft connected to the edge of the turntable and a driven wheel concentrically fixed to the lower end of the support shaft and located below the turntable, and a support ring is formed on the outer circumferential surface of the support shaft and is arranged annularly outward and located above the turntable.
[0006] The detent includes a seat block fixed on the top of the turntable and located on one side of the support ring, and a clamping block transversely inserted in the seat block and having an elastic reset function. One end of the clamping block close to the support ring is pressed against the outer wall of the support ring.
[0007] It also includes a welding assembly, a correction assembly, an oiling assembly and a detection assembly which are arranged on the turntable and distributed in sequence along the rotation direction of the turntable. A self-rotation mechanism is also provided below the welding assembly, the correction assembly, the oiling assembly and the detection assembly.
[0008] The rotation mechanism includes a bracket fixed to the bottom of the turntable, a rotation motor movably connected to the bracket to have a vertical movement function, a first lifting cylinder fixed to the bracket and located below the rotation motor, and a drive head concentrically fixed to the rotating shaft of the rotation motor and cooperating with a driven wheel in each support seat, the telescopic end of the first lifting cylinder is vertically arranged upward and fixed on the rotation motor, and the rotating shaft of the rotation motor is vertically arranged upward.
[0009] Preferably, the welding assembly includes a first stand fixed on the top of the turntable, an electric lifter fixed on the first stand, and a welder fixed on the telescopic end of the electric lifter, the welding end of the welder is inclined downward and cooperates with the upper end of the support shaft in each support seat, and the telescopic end of the electric lifter is arranged vertically downward.
[0010] Preferably, the correction assembly includes a base plate fixed on the top of the turntable, a correction cylinder fixed on the top of the base plate, a pressure plate laterally fixed on the telescopic end of the correction cylinder, and a correction sleeve fixed on the pressure plate and cooperating with the upper end of the support shaft in each support seat.
[0011] Preferably, the oiling assembly includes a frame fixed on the top of the turntable, a rotating shaft laterally and rotatably connected to the frame, and an oil storage sleeve concentrically sleeved and fixed on the rotating shaft and cooperating with the upper end of the support shaft in each support seat.
[0012] Preferably, the detection assembly includes a second frame fixed on the top of the turntable, a second lifting cylinder fixed on the second frame, a first lifting plate laterally fixed on the telescopic end of the second lifting cylinder, a micro switch fixed on the top of the first lifting plate, and a pin vertically inserted in the first lifting plate, the telescopic end of the second lifting cylinder is vertically arranged downward and fixed on the first lifting plate, the lower end of the pin cooperates with the upper end of the support shaft in each support seat, and the moving contact of the micro switch is arranged downward and cooperates with the upper end of the pin.
[0013] Preferably, a loading robot is also provided on the upstream side of the welding assembly, and the loading robot includes a third frame fixed on the top of the turntable, a first movable plate vertically arranged and movably connected to the third frame to have a lateral movement function, a first movable cylinder fixed on the third frame and located on one side of the first movable plate, a second lifting plate vertically arranged and movably connected to the first movable plate to have a vertical movement function, a third lifting cylinder fixed on the first movable plate and located above the second lifting plate, and a first pneumatic finger fixed on the second lifting plate, the telescopic end of the first movable cylinder is horizontally arranged and parallel to the moving direction of the first movable plate and rotatably connected to the first movable plate, the telescopic end of the third lifting cylinder is vertically downwardly arranged and rotatably connected to the second lifting plate, and the two jaws of the first pneumatic finger are both vertically downwardly arranged.
[0014] Preferably, a sorting robot is also provided on the downstream side of the detection component, and the sorting robot includes a fourth frame fixed on the top of the turntable, a third moving plate vertically arranged and movably connected to the fourth frame to have a lateral movement function, a third moving cylinder fixed on the fourth frame and located on one side of the third moving plate, a third lifting plate vertically arranged and movably connected to the third moving plate to have a vertical movement function, a fourth lifting cylinder fixed on the third moving plate and located above the third lifting plate, a second pneumatic finger fixed on the third lifting plate, and a material receiving box detachably fixed to the top of the turntable, the telescopic end of the third moving cylinder is horizontally arranged and parallel to the moving direction of the third moving plate and rotatably connected to the third moving plate, the telescopic end of the fourth lifting cylinder is vertically downwardly arranged and rotatably connected to the third lifting plate, and the two clamping jaws of the second pneumatic finger are both arranged vertically downward.
[0015] Preferably, a material unloading robot is also provided on the downstream side of the sorting robot, and the material unloading robot includes a fifth stand fixed on the top of the turntable, a fourth lifting plate vertically arranged and movably connected to the fifth stand to have a vertical movement function, a fifth lifting cylinder fixed on the fifth stand and located above the fourth lifting plate, a rotating cylinder fixed on the fourth lifting plate, and two third pneumatic fingers fixed on the rotating ends of the rotating cylinders and arranged diagonally to each other, the telescopic end of the fifth lifting cylinder is arranged vertically downward and fixed on the fourth lifting plate, and the two jaws of each of the third pneumatic fingers are arranged facing outward and distributed left and right respectively.
[0016] Compared with the prior art, the advantages of the utility model are: the utility model can realize automatic loading, positioning, welding, correction, oiling and unloading of the end cover without manual work, and all the processes are concentrated in the same equipment, thereby greatly improving work efficiency and reducing labor costs; in addition, the assembly welding quality of the end cover can also be automatically inspected, thereby effectively simplifying the processing process to achieve the effect of saving time and labor. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is the left rear side structural diagram of the utility model;
[0018] Figure 2 It is a right front side structural diagram of the utility model;
[0019] Figure 3 It is the left front side structural diagram of the utility model;
[0020] Figure 4 It is a partial enlarged structural diagram of the utility model at A;
[0021] Figure 5 It is a partial enlarged structural diagram of the utility model at B. DETAILED DESCRIPTION
[0022] Unless otherwise defined, the technical terms or scientific terms used in the present invention shall have the usual meanings understood by persons with ordinary skills in the field to which the present invention belongs. The words "first", "second" and similar words used in the present invention do not indicate any order, quantity or importance, but are only used to distinguish different components. Words such as "include" or "comprise" and the like mean that the elements or objects appearing before the word include the elements or objects listed after the word and their equivalents, without excluding other elements or objects. Words such as "connect" or "connected" and the like are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Up", "down", "left", "right" and the like are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.
[0023] In order to keep the following description of the embodiments of the present invention clear and concise, the present invention omits detailed descriptions of known functions and known components.
[0024] like Figures 1 to 5 As shown, a motor end cover assembly welding device includes a main platform 1, a turntable 2 horizontally arranged above the main platform 1, and a reduction motor 3 fixed to the bottom of the main platform 1, and the output shaft of the reduction motor 3 vertically passes through the main platform 1 upward and is concentrically fixed on the turntable 2.
[0025] The turntable 2 is also provided with a plurality of positioning units uniformly distributed at equal angles along the circumferential direction, the positioning units include a support seat 4 and a stopper 5 cooperating with the support seat 4, the support seat 4 includes a support shaft 41 vertically and rotatably connected to the edge of the turntable 2 and a driven wheel 42 concentrically fixed to the lower end of the support shaft 41 and located below the turntable 2, and a support ring 411 is formed on the outer peripheral surface of the support shaft 41 and is annularly arranged outwardly and located above the turntable 2.
[0026] The detent 5 includes a seat block 51 fixed on the top of the turntable 2 and located on one side of the support ring 411, and a clamping block 52 which is laterally inserted into the seat block 51 and has an elastic reset function. One end of the clamping block 52 close to the support ring 411 is pressed against the outer wall of the support ring 411.
[0027] It also includes a welding assembly 7, a correction assembly 11, an oiling assembly 12 and a detection assembly 13 which are arranged on the turntable 2 and distributed in sequence along the rotation direction of the turntable 2. A self-rotation mechanism 10 is also provided below the welding assembly 7, the correction assembly 11, the oiling assembly 12 and the detection assembly 13.
[0028] The rotation mechanism 10 includes a bracket 101 fixed to the bottom of the turntable 2, a rotation motor 103 movably connected to the bracket 101 to have a vertical movement function, a first lifting cylinder 102 fixed on the bracket 101 and located below the rotation motor 103, and a drive head 104 concentrically fixed on the rotating shaft of the rotation motor 103 and cooperating with the driven wheel 42 in each support seat 4, the telescopic end of the first lifting cylinder 102 is vertically arranged upward and fixed on the rotation motor 103, and the rotating shaft of the rotation motor 103 is vertically arranged upward.
[0029] The welding assembly 7 includes a first stand 71 fixed on the top of the turntable 2, an electric lifter 72 fixed on the first stand 71, and a welder 73 fixed on the telescopic end of the electric lifter 72. The welding end of the welder 73 is tilted downward and cooperates with the upper end of the support shaft 41 in each support seat 4, and the telescopic end of the electric lifter 72 is set vertically downward.
[0030] The correction assembly 11 includes a base plate 111 fixed on the top of the turntable 2, a correction cylinder 112 fixed on the top of the base plate 111, a pressure plate 113 laterally fixed on the telescopic end of the correction cylinder 112, and a correction sleeve 115 fixed on the pressure plate 113 and cooperating with the upper end of the support shaft 41 in each support seat 4.
[0031] A plurality of vertically distributed guide posts 114 are interspersed in the bottom plate 111 , and the upper end of each guide post 114 is fixed on the pressing plate 113 .
[0032] The oiling assembly 12 includes a frame 121 fixed on the top of the turntable 2, a rotating shaft 122 laterally and rotatably connected to the frame 121, and an oil storage sleeve 123 concentrically sleeved and fixed on the rotating shaft 122 and cooperating with the upper end of the support shaft 41 in each support seat 4.
[0033] The detection component 13 includes a second frame 131 fixed on the top of the turntable 2, a second lifting cylinder 132 fixed on the second frame 131, a first lifting plate 133 laterally fixed on the telescopic end of the second lifting cylinder 132, a micro switch 134 fixed on the top of the first lifting plate 133, and a pin 135 vertically inserted in the first lifting plate 133. The telescopic end of the second lifting cylinder 132 is vertically arranged downward and fixed on the first lifting plate 133. The lower end of the pin 135 cooperates with the upper end of the support shaft 41 in each support seat 4, and the moving contact of the micro switch 134 is arranged downward and cooperates with the upper end of the pin 135.
[0034] A loading robot 6 is also provided on the upstream side of the welding assembly 7. The loading robot 6 includes a third frame 61 fixed on the top of the turntable 2, a first movable plate 62 vertically arranged and movably connected to the third frame 61 to have a lateral movement function, a first movable cylinder 63 fixed on the third frame 61 and located on one side of the first movable plate 62, a second lifting plate 64 vertically arranged and movably connected to the first movable plate 62 to have a vertical movement function, a third lifting cylinder 65 fixed on the first movable plate 62 and located above the second lifting plate 64, and a first pneumatic finger 66 fixed on the second lifting plate 64, the telescopic end of the first movable cylinder 63 is horizontally arranged and parallel to the moving direction of the first movable plate 62 and rotatably connected to the first movable plate 62, the telescopic end of the third lifting cylinder 65 is vertically downwardly arranged and rotatably connected to the second lifting plate 64, and the two jaws of the first pneumatic finger 66 are both arranged vertically downward.
[0035] A sorting robot 8 is also provided on the downstream side of the detection component 13, and the sorting robot 8 includes a fourth frame 81 fixed on the top of the turntable 2, a third movable plate 82 vertically arranged and movably connected to the fourth frame 81 to have a lateral movement function, a third movable cylinder 83 fixed on the fourth frame 81 and located on one side of the third movable plate 82, a third lifting plate 84 vertically arranged and movably connected to the third movable plate 82 to have a vertical movement function, a fourth lifting cylinder 85 fixed on the third movable plate 82 and located above the third lifting plate 84, a second pneumatic finger 86 fixed on the third lifting plate 84, and a material receiving box 87 detachably fixed to the top of the turntable 2, the telescopic end of the third movable cylinder 83 is horizontally arranged and parallel to the moving direction of the third movable plate 82 and is rotatably connected to the third movable plate 82, the telescopic end of the fourth lifting cylinder 85 is vertically downwardly arranged and rotatably connected to the third lifting plate 84, and the two clamping claws of the second pneumatic finger 86 are both vertically downwardly arranged.
[0036] A material unloading robot 9 is also provided on the downstream side of the sorting robot 8. The material unloading robot 9 includes a fifth stand 91 fixed on the top of the turntable 2, a fourth lifting plate 92 vertically arranged and movably connected to the fifth stand 91 to have a vertical movement function, a fifth lifting cylinder 93 fixed on the fifth stand 91 and located above the fourth lifting plate 92, a rotating cylinder 94 fixed on the fourth lifting plate 92, and two third pneumatic fingers 95 fixed on the rotating ends of the rotating cylinder 94 and arranged diagonally to each other. The telescopic end of the fifth lifting cylinder 93 is arranged vertically downward and fixed on the fourth lifting plate 92, and the two jaws of each third pneumatic finger 95 are arranged to face outward and are respectively distributed on the left and right.
[0037] A stopper 521 is formed downwardly on one end of the clamping block 52 away from the supporting ring 411 . A supporting block 53 located below the clamping block 52 is fixed to the seat block 51 . The bottom of the stopper 521 is slidably fitted on the top of the supporting block 53 .
[0038] A limiting block 531 is formed upward on one side of the support block 53 away from the seat block 51. The limiting block 531 is arranged on the outer side of the stop block 521. A laterally distributed return spring 54 is also provided between the stop block 521 and the limiting block 531. The two ends of the return spring 54 are respectively embedded in the inside of the stop block 521 and the limiting block 531.
[0039] Working principle:
[0040] A sleeve feeding device 14 is arranged on the upstream side of the loading robot 6, and an end cover feeding device 15 is arranged between the sleeve feeding device 14 and the loading robot 6; the reduction motor 3 is started to drive the turntable 2 to rotate by means of its output shaft until the support shaft 41 in one of the support seats 4 moves to a position that cooperates with the discharge port of the sleeve feeding device 14, and then the sleeve feeding device 14 will automatically place the sleeve in a vertical state in the positioning hole located at the center of the upper end of the support shaft 41; the reduction motor 3 is started again to drive the turntable 2 to rotate in the same way and then rotate the sleeve to the position of the end cover feeding device 15; the end cover feeding device 15 will deliver the end covers for assembly and welding to its discharge port in sequence, and the above-mentioned structure and principle are all prior arts.
[0041] The telescopic end of the first moving cylinder 63 is driven to retract inward or extend outward to drive the second lifting plate 64, the third lifting cylinder 65 and the first pneumatic finger 66 to move toward the discharge port of the end cap feeding device 15 with the help of the first moving plate 62, until the two clamping claws of the first pneumatic finger 66 are moved to the upper part of the end cap located in the discharge port of the end cap feeding device 15, and then the telescopic end of the third lifting cylinder 65 is driven to extend outward to drive the first pneumatic finger 66 to move downward with the help of the second lifting plate 64, and at the same time, the two clamping claws of the first pneumatic finger 66 are driven to separate from each other until the first pneumatic finger 66 is The two jaws of the pneumatic finger 66 are respectively located on both sides of the end cover, and then the two jaws of the first pneumatic finger 66 are driven to move closer to each other to clamp the end cover, and then the third lifting cylinder 65 and the first moving cylinder 63 are operated in reverse in the same way to move the end cover to the top of the sleeve; finally, the first moving cylinder 63, the third lifting cylinder 65 and the first pneumatic finger 66 are operated in the same way to lower the end cover to the upper end of the support shaft 41 with the sleeve, and the opening of the end cover is buckled downward on the outside of the support ring 411, and the upper end of the sleeve is inserted into the structural hole located at the center of the bottom of the end cover.
[0042] Next, the reduction motor 3 is started again to drive the assembled sleeve and end cover to move to the position of the welding assembly 7 in the same way. At this time, the driving head 104 in a rotation mechanism 10 located below the welding assembly 7 is located directly below the support seat 4 equipped with the sleeve and end cover, and the welding end of the welder 73 is located above the annular joint between the sleeve and the end cover; the telescopic end of the electric lifter 72 is driven to extend outward to drive the welder 73 to move downward until the welding end of the welder 73 contacts the annular joint between the sleeve and the end cover. After the welder 73 is started to work, its welding end The annular joint can be welded; at the same time, it is necessary to first drive the telescopic end of the first lifting cylinder 102 in the rotation mechanism 10 to extend outward to drive the rotation motor 103 to move upward until the top of the driving head 104 is concentrically pressed against the end of the driven wheel 42 in the support seat 4, and then start the rotation motor 103 to rotate its rotating shaft, and then use the friction between the driving head 104 and the driven wheel 42 to drive the driven wheel 42 to rotate, thereby driving the sleeve and the end cover to rotate with the help of the support shaft 41, and then the welding end of the welder 73 automatically performs circumferential welding on each position of the annular joint.
[0043] After welding is completed, first shut down the self-rotating motor 103 and drive the telescopic end of the electric lifter 72 to retract inward to drive the welder 73 to move upward, then start the reduction motor 3 to drive the welded sleeve and end cover to move to the position of the correction component 11, and then drive the telescopic end of the correction cylinder 112 to retract inward to drive the pressure plate 113 to move downward, and then make the correction sleeve 115 downwardly sleeved on the outside of the sleeve; then operate a self-rotating mechanism 10 located below the correction component 11 in the same way to drive the welded sleeve and end cover to rotate, so as to automatically correct the verticality of the sleeve with the help of the correction sleeve 115.
[0044] After the calibration is completed, the self-rotating motor 103 is first turned off and the reduction motor 3 is started to drive the calibrated shaft sleeve and end cover to move to the position of the oiling assembly 12. When the upper end of the shaft sleeve passes under the oil storage sleeve 123 in the oiling assembly 12, the upper end of the shaft sleeve will contact the lower outer wall of the oil storage sleeve 123 and rely on the rotational connection relationship between the rotating shaft 122 and the seat frame 121 to drive the oil storage sleeve 123 to rotate a certain angle, thereby allowing the lubricating oil in the oil storage sleeve 123 to be smeared on the upper end of the shaft sleeve, and in the same way, a self-rotating mechanism 10 located below the oiling assembly 12 is operated to drive the shaft sleeve to rotate, so that the lubricating oil is evenly applied.
[0045] After the oiling is completed, the self-rotating motor 103 is first turned off and the reduction motor 3 is started to drive the oiled sleeve and the end cover to move to the position of the detection component 13, and then the telescopic end of the second lifting cylinder 132 is driven to extend outward to drive the micro switch 134 and the ejector pin 135 to move downward with the help of the first lifting plate 133, and the self-rotating mechanism 10 located below the detection component 13 is operated in the same way to drive the sleeve to rotate, so as to comprehensively detect the welding position of the sleeve; when the lower end of the ejector pin 135 contacts the upper end of the sleeve, the ejector pin 135 will move upward, and then the upper end of the ejector pin 135 will press the moving contact of the micro switch 134 to trigger the micro switch 134, thereby confirming that the sleeve has been welded; if the lower end of the ejector pin 135 cannot detect the sleeve, it means that the sleeve is missing or crooked.
[0046] After the detection is completed, the rotation motor 103 is turned off first and the reduction motor 3 is started to drive the oiled sleeve and the end cover to move to the position of the sorting robot 8. If the micro switch 134 is not triggered, it means that the sleeve welding is unqualified. After that, the telescopic end of the third moving cylinder 83 will automatically extend outward or retract inward to drive the third lifting plate 84, the fourth lifting cylinder 85 and the second pneumatic finger 86 to move toward the direction of the sleeve with the help of the third moving plate 82, and then automatically drive the telescopic end of the fourth lifting cylinder 85 to extend outward to use the third moving plate 82 to move the third lifting plate 84, the fourth lifting cylinder 85 and the second pneumatic finger 86. The third lifting plate 84 drives the second pneumatic finger 86 to move downward, and at the same time drives the two jaws of the second pneumatic finger 86 to separate from each other until the two jaws of the second pneumatic finger 86 are respectively located on both sides of the end cover, and then drives the two jaws of the second pneumatic finger 86 to move closer to each other to clamp the end cover, and then operates the third moving cylinder 83 and the fourth lifting cylinder 85 in the same way to move the end cover to the top of the receiving box 87, and drives the two jaws of the second pneumatic finger 86 to separate from each other so that the end cover that fails the welding will automatically fall into the receiving box 87.
[0047] If the end cover is qualified after being inspected by the inspection component 13, the reduction motor 3 is started to move the inspected sleeve and end cover directly to the position of the unloading manipulator 9, and then the telescopic end of the fifth lifting cylinder 93 is driven to drive the rotating cylinder 94 and the two third pneumatic fingers 95 to move downward with the help of the fourth lifting plate 92, and at the same time, the rotating end of the rotating cylinder 94 is driven to rotate 180 degrees so that one of the third pneumatic fingers 95 is located above the sleeve and the end cover, and the third pneumatic finger 95 is continued to be driven downward with the help of the fifth lifting cylinder 93 and the two clamping claws of the third pneumatic finger 95 located above the sleeve and the end cover are driven to separate from each other until the two clamping claws of the above-mentioned third pneumatic finger 95 are respectively located on both sides of the end cover, and finally the two clamping claws of the above-mentioned third pneumatic finger 95 are driven to move closer to each other to clamp the end cover, and then the telescopic end of the fifth lifting cylinder 93 is driven inward to drive the end cover to move upward, and then the rotating end of the rotating cylinder 94 is driven to rotate 180 degrees upward, and then the welded sleeve and end cover are automatically moved to the outside to realize automatic unloading.
[0048] The utility model can realize automatic loading, positioning, welding, correction, oiling and unloading of the end cover without manual work, and all the working procedures are concentrated in the same equipment, thereby greatly improving work efficiency and reducing labor costs; in addition, the assembly welding quality of the end cover can also be automatically inspected, thereby effectively simplifying the processing process to achieve the effect of saving time and labor.
[0049] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some of the technical features therein with equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the present invention.
Claims
1. A motor end cover assembly welding device, comprising a main plate, a turntable arranged horizontally above the main plate, and a reduction motor fixed to the bottom of the main plate, wherein the output shaft of the reduction motor vertically passes through the main plate and is concentrically fixed on the turntable, characterized in that: The turntable is also provided with a plurality of positioning units uniformly distributed at equal angles along the circumferential direction, the positioning units include a support seat and a rotation stopper cooperating with the support seat, the support seat includes a support shaft vertically and rotatably inserted and connected to the edge of the turntable and a driven wheel concentrically fixed to the lower end of the support shaft and located below the turntable, and a support ring arranged annularly and located above the turntable is formed outward on the outer circumferential surface of the support shaft; The anti-rotation device comprises a seat block fixed on the top of the turntable and located on one side of the support ring, and a clamping block which is transversely inserted in the seat block and has an elastic reset function, and one end of the clamping block close to the support ring is pressed against the outer wall of the support ring; It also includes a welding assembly, a correction assembly, an oiling assembly and a detection assembly which are arranged on the turntable and are sequentially distributed along the rotation direction of the turntable, and a self-rotation mechanism is also arranged below each of the welding assembly, the correction assembly, the oiling assembly and the detection assembly; The rotation mechanism includes a bracket fixed to the bottom of the turntable, a rotation motor movably connected to the bracket to have a vertical movement function, a first lifting cylinder fixed to the bracket and located below the rotation motor, and a drive head concentrically fixed to the rotating shaft of the rotation motor and cooperating with a driven wheel in each support seat, the telescopic end of the first lifting cylinder is vertically arranged upward and fixed on the rotation motor, and the rotating shaft of the rotation motor is vertically arranged upward.
2. The motor end cover welding equipment according to claim 1, characterized in that: The welding assembly includes a first stand fixed on the top of the turntable, an electric lifter fixed on the first stand, and a welder fixed on the telescopic end of the electric lifter. The welding end of the welder is tilted downward and cooperates with the upper end of the support shaft in each support seat, and the telescopic end of the electric lifter is set vertically downward.
3. The motor end cover welding equipment according to claim 1, characterized in that: The correction assembly includes a base plate fixed on the top of the turntable, a correction cylinder fixed on the top of the base plate, a pressure plate laterally fixed on the telescopic end of the correction cylinder, and a correction sleeve fixed on the pressure plate and cooperating with the upper end of the support shaft in each support seat.
4. The motor end cover welding equipment according to claim 1, characterized in that: The oiling assembly includes a seat frame fixed on the top of the turntable, a rotary shaft connected to the seat frame laterally and rotatably, and an oil storage sleeve coaxially sleeved and fixed on the rotary shaft and matched with the upper end of the support shaft in each support seat.
5. The motor end cover welding equipment according to claim 1, characterized in that: The detection assembly includes a second frame fixed on the top of the turntable, a second lifting cylinder fixed on the second frame, a first lifting plate laterally fixed on the telescopic end of the second lifting cylinder, a micro switch fixed on the top of the first lifting plate, and a pin vertically inserted in the first lifting plate, the telescopic end of the second lifting cylinder is vertically arranged downward and fixed on the first lifting plate, the lower end of the pin cooperates with the upper end of the support shaft in each support seat, and the moving contact of the micro switch is arranged downward and cooperates with the upper end of the pin.
6. The motor end cover welding equipment according to claim 2, characterized in that: A loading robot is also provided on the upstream side of the welding assembly, and the loading robot includes a third frame fixed on the top of the turntable, a first movable plate vertically arranged and movably connected to the third frame to have a lateral movement function, a first movable cylinder fixed on the third frame and located on one side of the first movable plate, a second lifting plate vertically arranged and movably connected to the first movable plate to have a vertical movement function, a third lifting cylinder fixed on the first movable plate and located above the second lifting plate, and a first pneumatic finger fixed on the second lifting plate, the telescopic end of the first movable cylinder is horizontally arranged and parallel to the moving direction of the first movable plate and rotatably connected to the first movable plate, the telescopic end of the third lifting cylinder is vertically downwardly arranged and rotatably connected to the second lifting plate, and the two jaws of the first pneumatic finger are both vertically downwardly arranged.
7. The motor end cover welding equipment according to claim 5, characterized in that: A sorting robot is also provided on the downstream side of the detection component, and the sorting robot includes a fourth frame fixed on the top of the turntable, a third moving plate vertically arranged and movably connected to the fourth frame to have a lateral movement function, a third moving cylinder fixed on the fourth frame and located on one side of the third moving plate, a third lifting plate vertically arranged and movably connected to the third moving plate to have a vertical movement function, a fourth lifting cylinder fixed on the third moving plate and located above the third lifting plate, a second pneumatic finger fixed on the third lifting plate, and a material receiving box detachably fixed on the top of the turntable, the telescopic end of the third moving cylinder is horizontally arranged and parallel to the moving direction of the third moving plate and rotatably connected to the third moving plate, the telescopic end of the fourth lifting cylinder is vertically downwardly arranged and rotatably connected to the third lifting plate, and the two clamping jaws of the second pneumatic finger are both arranged vertically downward.
8. The motor end cover welding equipment according to claim 7, characterized in that: A material unloading robot is also provided on the downstream side of the sorting robot, and the material unloading robot includes a fifth stand fixed on the top of the turntable, a fourth lifting plate vertically arranged and movably connected to the fifth stand to have a vertical movement function, a fifth lifting cylinder fixed on the fifth stand and located above the fourth lifting plate, a rotating cylinder fixed on the fourth lifting plate, and two third pneumatic fingers fixed on the rotating ends of the rotating cylinders and arranged diagonally to each other, the telescopic end of the fifth lifting cylinder is arranged vertically downward and fixed on the fourth lifting plate, and the two jaws of each of the third pneumatic fingers are arranged facing outward and distributed left and right respectively.
