Five-axis machining center clamp

By designing the lifting box and corner mechanism, combined with the ball screw and the motor drive gear system, the problem of difficulty in adjusting and controlling the five-axis machining center fixture when processing special-shaped parts is solved, and machining flexibility and positioning efficiency are improved.

CN222134223UActive Publication Date: 2024-12-10JIANGSU TIEQUAN INTELLIGENT MFG TECH CO LTD
View PDF 0 Cites 1 Cited by

Patent Information

Application Number
CN202420880463.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-26
Publication Date
2024-12-10
Estimated Expiration
2034-04-26

AI Technical Summary

Technical Problem

The existing five-axis machining center fixtures are difficult to adjust and control when processing special-shaped parts, and the machining angle is not easy to adjust, resulting in insufficient flexibility.

Method used

A five-axis machining center fixture including a lifting box, an angle mechanism and a clamping mechanism is designed. Through the rotation of the angle mechanism and the lateral displacement of the clamping mechanism, the gear is driven by a ball screw, a guide groove, a cylinder and a motor. System to realize flexible position adjustment and angle adjustment of workpieces.

Benefits of technology

It improves the machining flexibility and positioning efficiency of workpieces, reduces the difficulty of machining and tuning of irregular parts, and facilitates the use of five-axis machining centers.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222134223U_ABST
    Figure CN222134223U_ABST
Patent Text Reader

Abstract

The utility model discloses a five-axis machining center clamp, which relates to the technical field of machining, and comprises a base, a lifting box body is arranged right above the base, a corner mechanism is arranged on the outer side of the base, the corner mechanism rotates and switches the outer side of the lifting box body, and the lifting box body is arranged on the base. According to the five-axis machining lathe, the lifting box body and the workpiece machining position arranged above the lifting box body are adjusted, the workpiece machining flexibility is improved, the clamping mechanism is arranged over the lifting box body, the clamping mechanism transversely moves at the top end of the lifting box body, then the machining position is adjusted, and the five-axis machining lathe can machine workpieces conveniently. According to the five-axis machining center, transverse displacement is conducted on the clamp base through the lead screw, when the multiple sets of clamps arranged on the outer side of the clamp base clamp the outer side of a workpiece, the clamp base is driven by the lead screw to conduct displacement and switching, then the machining position of the five-axis machining center is adjusted and controlled, and the difficulty of machining and adjusting irregular parts is lowered.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of mechanical processing, in particular to a five-axis machining center fixture. Background Art

[0002] The five-axis linkage machining center, also known as the five-axis machining center, is a high-tech, high-precision machining center specifically used for machining complex surfaces. This machining center system has a significant influence on a country's aviation, aerospace, military, scientific research, precision machinery, high-precision medical equipment and other industries.

[0003] The center fixture mainly uses the machine tool to position the workpiece. During use, the position of the fixture and the lifting plate is adjusted by the ball screw. When the five-axis machining arm is processing, the workpiece itself is static. When processing special-shaped parts, it will affect the difficulty of adjusting and controlling the special-shaped parts. The material head left on the process table is small, with only a dovetail tape of no more than 4.5mm, which is convenient for the subsequent removal of the process table, but its processing angle is not easy to adjust, and it cannot better cooperate with the five-axis machining center. The flexibility of the fixture during processing needs to be improved. Summary of the invention

[0004] The purpose of the utility model is to provide a five-axis machining center fixture to solve the above-mentioned defects caused by the prior art.

[0005] A five-axis machining center fixture includes a base, a lifting box is arranged directly above the base, and a turning mechanism is arranged on the outer side of the base. The turning mechanism rotates and switches the outer side of the lifting box, adjusts the processing position of the lifting box and the workpiece arranged above, and improves the flexibility of workpiece processing. A clamping mechanism is arranged directly above the lifting box, and the clamping mechanism is laterally displaced at the top of the lifting box to adjust the processing position, so as to facilitate the five-axis machining lathe to process the workpiece.

[0006] Preferably, the clamping mechanism includes guide grooves, ball screws, a lifting frame, an electric cylinder and a guide block. The guide grooves are arranged at equal intervals on the top of the lifting box. A ball screw is arranged on the outside of one group of the guide grooves. A guide block is connected through the outside of the ball screw. A lifting frame is arranged directly above the guide block. Electric cylinders are distributed in a rectangular shape on the outside of the lifting frame.

[0007] Preferably, the guide groove is connected with the guide block through a ball screw arranged inside.

[0008] The turning mechanism includes a positioning shaft, a driven gear plate, a motor, a driving gear and a rubber pad. Positioning shafts are provided on both sides of the lifting box. A shaft on one side of the lifting box is connected to a driven gear plate. One side of the driven gear plate is meshedly connected to a driving gear. One side of the driving gear is connected to an output end of the motor. The motor is installed on one side of a base. Rubber pads are symmetrically distributed on both sides of the base.

[0009] Preferably, the lifting box is connected to the inner end of the base by positioning shafts on both sides.

[0010] Preferably, the lifting box is connected to the outer side of the positioning shaft by rubber pads symmetrically distributed on both sides.

[0011] Preferably, a slag receiving pan is provided directly above the base.

[0012] Compared with the prior art, the utility model has the following advantages:

[0013] 1. The fixture seat is displaced laterally by the screw rod. When multiple sets of fixtures arranged on the outside of the fixture seat clamp the outside of the workpiece, the fixture seat is driven to displace and switch by the screw rod, and then the processing position of the five-axis machining center is adjusted and controlled, reducing the difficulty of processing and adjusting irregular parts. The bottom end of the lifting frame is positioned through the guide groove, and the outside of the workpiece is clamped by the lifting frame to improve the efficiency of positioning workpieces at different positions.

[0014] 2. During use, the motor drives the driving gear to rotate, and the driving gear drives the driven gear plate to engage. The driven gear plate rotates and adjusts one side of the lifting box set on one side to adjust the position of the workpiece and the machine tool. During the processing of the workpiece, the workpiece is tilted so that the debris on the upper surface of the workpiece falls directly onto the surface of the slag receiving plate, thereby improving the flexibility of switching and adjusting different positions of the workpiece. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model.

[0016] Figure 2 It is a front view structural schematic diagram of the lifting box in the utility model.

[0017] Figure 3 It is a schematic diagram of the top view structure of the base in the utility model.

[0018] Figure 4 It is a schematic diagram of the rotating structure of the lifting box in the utility model.

[0019] Figure 5 It is a schematic diagram of the structure of the lifting box itself in the utility model.

[0020] in:

[0021] 1. Base; 2. Lifting box; 3. Positioning shaft; 4. Driven gear plate; 5. Motor; 6. Guide groove; 7. Ball screw; 8. Clamping mechanism; 9. Lifting frame; 10. Electric cylinder; 11. Corner mechanism; 12. Guide block; 13. Driving gear; 14. Rubber pad; 15. Slag receiving plate. DETAILED DESCRIPTION

[0022] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0023] like Figures 1 to 5 As shown, a five-axis machining center fixture includes a base 1, a lifting box 2 is arranged directly above the base 1, and a corner mechanism 11 is arranged on the outer side of the base 1. The corner mechanism 11 rotates and switches the outer side of the lifting box 2, and adjusts the processing position of the lifting box 2 and the workpiece arranged above it, thereby improving the flexibility of workpiece processing. A clamping mechanism 8 is arranged directly above the lifting box 2, and the clamping mechanism 8 is laterally displaced at the top of the lifting box 2, thereby adjusting the processing position, which is convenient for the five-axis machining lathe to process the workpiece.

[0024] In this embodiment, the clamping mechanism 8 includes a guide groove 6, a ball screw 7, a lifting frame 9, an electric cylinder 10 and a guide block 12. The guide grooves 6 are arranged at equal intervals on the top of the lifting box 2. A ball screw 7 is arranged on the outside of one group of the guide grooves 6. A guide block 12 is connected through the outside of the ball screw 7. A lifting frame 9 is arranged directly above the guide block 12. The electric cylinder 10 is distributed in a rectangular shape on the outside of the lifting frame 9. The electric cylinder 10 is used to switch and clamp different positions of the workpiece through the circular distribution of the electric cylinder 10.

[0025] In this embodiment, the guide groove 6 is connected with the guide block 12 through a ball screw 7 provided inside, and the ball screw 7 drives the guide block 12 to move outside the guide groove 6 to dynamically adjust the workpiece.

[0026] In this embodiment, the turning mechanism 11 includes a positioning shaft 3, a driven gear plate 4, a motor 5, a driving gear 13 and a rubber pad 14. Positioning shafts 3 are provided on both sides of the lifting box 2. One side of the lifting box 2 is connected to the driven gear plate 4. One side of the driven gear plate 4 is meshingly connected to the driving gear 13. One side of the driving gear 13 is connected to the output end of the motor 5. The motor 5 is installed on one side of the base 1. Rubber pads 14 are symmetrically distributed on both sides of the base 1. The driving gear 13 is driven by the motor 5 to rotate, and the lifting box 2 is rotated and switched.

[0027] In this embodiment, the lifting box 2 is connected to the inner end of the base 1 by positioning shafts 3 on both sides. The two sides of the lifting box 2 are positioned by the positioning shafts 3 to switch the angle of the lifting box 2.

[0028] In this embodiment, the lifting box 2 is connected to the outer side of the positioning shaft 3 through rubber pads 14 symmetrically distributed on both sides. The rubber pads 14 increase the friction force of the connection between the positioning shaft 3 and the lifting box 2 to prevent loosening.

[0029] In this embodiment, a slag receiving pan 15 is disposed directly above the base 1 , and the slag receiving pan 15 is used to recycle the debris generated by the processing.

[0030] This five-axis machining center fixture includes the following work content in practical application:

[0031] Step 1: The operator installs the lifting frame 9 on the outside of the guide groove 6, and connects the ball screw 7 and the guide block 12 horizontally, and drives the guide block 12 and the electric cylinder 10 to move through the ball screw 7, connects the clamp through the electric cylinder 10, drives the clamp to move through the electric cylinder 10, clamps the workpiece through the clamps arranged on the outside of the four groups of electric cylinders 10, and lifts the bottom end of the workpiece through the lifting frame 9 arranged at the bottom;

[0032] Step 2: The operator moves on the X, Y and Z linear axes and rotates on the A and B axes to approach the workpiece from any direction, and according to the processing requirements, the workpiece is driven to move laterally through the ball screw 7, and the guide groove 6 provided on the outside is used to collect the debris generated by the processing. The operator cleans the debris inside the guide groove 6 with a brush;

[0033] Step 3: The operator can turn on the motor 5, drive the driving gear 13 to rotate through the motor 5, use the driving gear 13 to rotate, use the driving gear 13 to mesh with the driven gear plate 4 set on the same side, drive the side of the lifting box 2 set on one side to rotate and adjust, adjust and control the angle of the workpiece on the lifting box 2, and position the two sides of the lifting box 2 through the positioning shaft 3;

[0034] Step 4: During use, the guide groove 6 provided at the top of the lifting box 2 is used to discharge the debris, and the slag plate 15 provided at the bottom is used to collect the fallen debris. When the workpiece is processed, the lifting box 2 can be tilted so that the workpiece is tilted onto one side of the conveyor belt, and then the electric cylinder 10 is used to loosen the clamp and place the processed workpiece onto the conveyor belt.

[0035] Therefore, the embodiments disclosed above are only illustrative in all aspects and are not exclusive. All changes within the scope of the present invention or within the scope equivalent to the present invention are included in the present invention.

Claims

1. A five-axis machining center fixture, characterized in that: The invention comprises a base (1), a lifting box (2) is arranged directly above the base (1), a corner mechanism (11) is arranged on the outer side of the base (1), the corner mechanism (11) is used to rotate and switch the outer side of the lifting box (2), adjust the processing position of the lifting box (2) and the workpiece arranged above, and improve the flexibility of workpiece processing; a clamping mechanism (8) is arranged directly above the lifting box (2), the clamping mechanism (8) is laterally displaced at the top of the lifting box (2), and then adjust the processing position, so as to facilitate the five-axis machining lathe to process the workpiece.

2. The five-axis machining center fixture according to claim 1, characterized in that: The clamping mechanism (8) comprises a guide groove (6), a ball screw (7), a lifting frame (9), an electric cylinder (10) and a guide block (12); the guide grooves (6) are arranged at equal intervals on the top of the lifting box (2); a ball screw (7) is arranged on the outside of one group of the guide grooves (6); a guide block (12) is connected to the outside of the ball screw (7); a lifting frame (9) is arranged directly above the guide block (12); and the electric cylinder (10) is distributed in a rectangular shape on the outside of the lifting frame (9).

3. The five-axis machining center fixture according to claim 2, characterized in that: The guide groove (6) is connected to the guide block (12) through a ball screw (7) arranged inside.

4. The five-axis machining center fixture according to claim 1, characterized in that: The corner mechanism (11) comprises a positioning shaft (3), a driven gear disc (4), a motor (5), a driving gear (13) and a rubber gasket (14); the positioning shaft (3) is arranged on both sides of the lifting box (2); one side of the lifting box (2) is axially connected to the driven gear disc (4); one side of the driven gear disc (4) is meshingly connected to the driving gear (13); one side of the driving gear (13) is connected to the output end of the motor (5); the motor (5) is mounted on one side of the base (1); and the rubber gaskets (14) are symmetrically distributed on both sides of the base (1).

5. The five-axis machining center fixture according to claim 4, characterized in that: The lifting box (2) is connected to the inner end of the base (1) via positioning shafts (3) provided on both sides.

6. The five-axis machining center fixture according to claim 4, characterized in that: The lifting box (2) is connected to the outer side of the positioning shaft (3) via rubber pads (14) symmetrically distributed on both sides.

7. The five-axis machining center fixture according to claim 1, characterized in that: A slag receiving pan (15) is arranged directly above the base (1).

Citation Information

Cited By

  • Positioning adjusting device and five-axis machine tool with same

    CN119566879A