Aluminum shell repairing equipment
By designing the continuous rotation and grinding mechanism of the aluminum shell repair equipment, the problem of low scratch grinding efficiency of capacitor aluminum shell surface is solved, automatic uniform grinding and aluminum shell stability are achieved, and working efficiency is improved.
Patent Information
- Application Number
- CN202420815083.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-19
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-04-19
AI Technical Summary
In the prior art, capacitor aluminum shells are prone to scratches during production and transportation, and the aluminum shells need to be rotated frequently during manual polishing, which leads to time-consuming and labor-intensive operation and affects work efficiency.
An aluminum shell repair equipment is designed, including a continuous rotation mechanism and a grinding mechanism, which can realize automatic rotation of the aluminum shell through the motor drive gear and the gear plate meshing, and achieve stable and rapid replacement of grinding through multi-directional abutment components and detachable grinding rollers. Roller.
Automatic and even polishing of the aluminum shell surface is achieved, reducing the time and effort of manual operation, improving working efficiency, and ensuring the stability of the aluminum shell when rotating through multi-directional abutment components.
Smart Images

Figure CN222134362U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum shell repairing, in particular to an aluminum shell repairing device. Background Art
[0002] During the production and transportation of the capacitor aluminum shell, the surface is prone to scratches, so the existing technology often uses 2000 mesh water-abrasive sandpaper to polish the surface of the aluminum shell.
[0003] Even if the product is smooth and bright after polishing, and minor scratches and abrasions can be completely removed, the purpose of reducing product rework rate and improving product appearance performance can be achieved, but the aluminum shell of the capacitor is generally cylindrical. During actual polishing, it is inevitable to manually rotate the aluminum shell in real time and switch the polishing direction to evenly polish the surface of the aluminum shell. The actual operation is often time-consuming and labor-intensive, which seriously affects work efficiency. Utility Model Content
[0004] In order to solve the above technical problems, an aluminum shell repairing device is provided, which solves the problem in the prior art that it is inconvenient to manually evenly polish the surface of the capacitor aluminum shell.
[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is: an aluminum shell repair device, comprising a base, an aluminum shell body arranged above the base, and a continuous rotation mechanism arranged between the base and the aluminum shell body, and a grinding mechanism for grinding the surface of the aluminum shell body is arranged on the side of the aluminum shell body;
[0006] The continuous rotation mechanism includes a movable disk with an open bottom surface rotatably arranged on the top surface of the base and a toothed disk tightly sleeved on the outer wall of the movable disk, a motor is installed on one side of the top surface of the base through a bracket, and a gear meshing with the toothed disk is tightly sleeved on the output shaft of the motor, and a multi-directional abutment component is arranged on the surface of the base located on the inner side of the aluminum shell body;
[0007] The grinding mechanism includes a movable rotating rod vertically rotatably arranged on the other side of the top surface of the base and a movable plate fixed to the end of the movable rotating rod. Both ends of the movable plate are detachably provided with grinding rollers, and one of the grinding rollers is in contact with the outer wall of the aluminum shell body.
[0008] Preferably, the multi-directional abutment component includes an air injection cylinder with a hollow interior fixed on the top surface of the base and a plurality of ventilation tubes that are connected and fixed on the outer wall of the air injection cylinder. A piston rod is slidably arranged on the inner side of the ventilation tube, and one end of the piston rod away from the air injection cylinder passes through the ventilation tube and is fixed with a clamping plate.
[0009] Preferably, the multi-directional abutment component also includes a connecting tube in a U-shape arranged on one side of the movable disk, one end of the connecting tube is fixedly inserted into the gas injection cylinder, and the other end of the connecting tube is fixedly passed through the movable disk and connected to a joint, and the joint is located at the edge of the top surface of the movable disk.
[0010] Preferably, the bottom of the movable rotating rod body is fastened with a movable ring, and the movable ring is symmetrically provided with two through holes, one of which has an internal thread with a positioning screw passing through it, and the top surface of the base is also provided with a fixing hole adapted to the positioning screw.
[0011] Preferably, mounting blocks are inserted through the inner walls at both ends of the movable plate, and the two mounting blocks are respectively fixedly connected to the top ends of the two grinding rollers. A control seat located between the two mounting blocks is fixed on the top surface of the movable plate, and two movable blocks are symmetrically slidably arranged in the control seat, and a fixed block is fixed at one end of the two movable blocks away from each other, and mounting holes matching the fixed blocks are opened on the side walls of the mounting blocks, and the end of the fixed block passes through the control seat and is inserted into the mounting hole.
[0012] Preferably, a transmission tooth plate is vertically fixed on one side corresponding to the two movable blocks, the two transmission tooth plates are staggered, and a transmission column rotatably connected to the top surface of the movable plate is provided between the two transmission tooth plates, and a gear meshing with the transmission tooth plate is fixedly sleeved on the column body of the transmission column.
[0013] Preferably, a sliding groove is provided on one side wall of the control seat, a sliding plate fixedly connected to one of the movable blocks is slidably arranged in the sliding groove, a fixed plate vertically fixed to the side wall of the control seat is provided on one side of the sliding plate, and a spring is fixed between the fixed plate and the sliding plate.
[0014] Compared with the prior art, the advantages of the utility model are:
[0015] (1) By setting up a continuous rotation mechanism and turning on the motor so that the gear and the toothed disc are meshed, the aluminum shell body can be continuously rotated instead of manually. The continuous rotation mechanism cooperates with the grinding mechanism at a fixed position to evenly grind different positions of the outer wall of the aluminum shell body instead of manually, saving labor and facilitating operation.
[0016] (2) Through the setting of the grinding mechanism, when the aluminum shell body rotates, one of the grinding rollers continuously contacts the outer wall of the aluminum shell body, and the outer wall of the aluminum shell body can be polished in real time, while the other grinding roller is kept as a standby, so that when the grinding roller contacting the outer wall of the aluminum shell body is overused, the positions of the two grinding rollers can be switched in a short time by simply rotating the movable rotating rod, so that the overused grinding roller can be quickly replaced without time-consuming and laborious manual replacement.
[0017] By setting up the multi-directional abutment components, after the aluminum shell body is placed on the movable plate, the joint is connected to the air pump through a hose, so that a large amount of gas can be continuously injected into the connecting pipe and the air injection cylinder, increasing the air pressure inside the ventilation pipe, causing the piston rod to be forced to continuously extend outward and push the abutment plate until the abutment plate contacts the inner wall of the aluminum shell body. In this way, multiple abutment plates cooperate with each other to support the inner wall of the aluminum shell body in multiple directions, thereby fixing the aluminum shell body and ensuring the stability of the aluminum shell body when rotating. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2 This is a schematic diagram of the internal structure of the utility model;
[0020] Figure 3 For this utility model Figure 2 Schematic diagram of the structure at A in the middle;
[0021] Figure 4 This is a schematic diagram of the internal structure of the control seat of the utility model;
[0022] Figure 5 This is a schematic diagram of the internal structure of the gas injection cylinder of the utility model.
[0023] The numbers in the figure are:
[0024] 1. Base; 2. Aluminum shell body; 3. Movable disk; 4. Toothed disk; 5. Motor; 6. Gear; 7. Movable plate; 8. Grinding roller; 9. Movable rotating rod; 10. Air injection cylinder; 11. Clamping plate; 12. Ventilation pipe; 13. Piston rod; 14. Connecting pipe; 15. Joint; 16. Mounting plug; 17. Control seat; 18. Movable block; 19. Fixed block; 20. Transmission column; 21. Transmission toothed plate; 22. Slide; 23. Spring; 24. Fixed plate; 25. Movable ring; 26. Positioning screw. DETAILED DESCRIPTION
[0025] The following description is used to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments described below are only examples, and those skilled in the art may think of other obvious variations.
[0026] Reference Figure 1-5 As shown, an aluminum shell repair device comprises a base 1, an aluminum shell body 2 arranged above the base 1, and a continuous rotation mechanism arranged between the base 1 and the aluminum shell body 2, and a grinding mechanism for grinding the surface of the aluminum shell body 2 is arranged on the side of the aluminum shell body 2;
[0027] The continuous rotation mechanism includes a movable disk 3 with an open bottom surface rotatably arranged on the top surface of the base 1 and a toothed disk 4 tightly sleeved on the outer wall of the movable disk 3. A motor 5 is installed on one side of the top surface of the base 1 through a bracket. The output shaft of the motor 5 is tightly sleeved with a gear 6 meshing with the toothed disk 4.
[0028] By setting up the continuous rotation mechanism, turning on the motor 5 so that the gear 6 is meshed with the toothed disc 4, the aluminum shell body 2 can be continuously rotated instead of manually. The continuous rotation mechanism cooperates with the polishing mechanism at a fixed position to replace manual polishing of different positions of the outer wall of the aluminum shell body 2, saving labor and facilitating operation.
[0029] Further, refer to Figure 2 As shown, the base 1 is provided with a multi-directional abutment component on the surface of the inner side of the aluminum shell body 2;
[0030] The multi-directional abutment component includes a gas injection cylinder 10 with a cavity inside and fixed on the top surface of the base 1, and a plurality of vent pipes 12 surrounding and connected and fixed on the outer wall of the gas injection cylinder 10. A piston rod 13 is slidably arranged on the inner side of the vent pipe 12. One end of the piston rod 13 away from the gas injection cylinder 10 passes through the vent pipe 12 and is fixed with a clamping plate 11.
[0031] The multi-directional abutment component also includes a U-shaped connecting pipe 14 disposed on one side of the movable disk 3, one end of the connecting pipe 14 is fixedly inserted into the gas injection cylinder 10, and the other end of the connecting pipe 14 is fixedly passed through the movable disk 3 and connected to a joint 15, which is located at the edge of the top surface of the movable disk 3;
[0032] By setting the multi-directional abutment components, after the aluminum shell body 2 is placed on the movable plate 3, the joint 15 is connected to the air pump through a hose, so that a large amount of gas can be continuously injected into the connecting pipe 14 and the air injection cylinder 10, increasing the internal air pressure of the ventilation pipe 12, causing the piston rod 13 to be forced to continuously extend outward and push the clamping plate 11 until the clamping plate 11 contacts the inner wall of the aluminum shell body 2. In this way, multiple clamping plates 11 cooperate with each other to support the inner wall of the aluminum shell body 2 in multiple directions, implement a fixing effect on the aluminum shell body 2, and ensure the stability of the aluminum shell body 2 when rotating.
[0033] Further, refer to Figure 2-4 As shown, it is worth noting that the grinding mechanism includes a movable rotating rod 9 vertically rotatably arranged on the other side of the top surface of the base 1 and a movable plate 7 fixed to the end of the movable rotating rod 9, and grinding rollers 8 are detachably arranged at both ends of the movable plate 7, and one of the grinding rollers 8 is attached to the outer wall of the aluminum shell body 2;
[0034] Through the setting of the grinding mechanism, when the aluminum shell body 2 rotates, one of the grinding rollers 8 continuously fits the outer wall of the aluminum shell body 2, and the outer wall of the aluminum shell body 2 can be polished in real time, while the other grinding roller 8 is kept as a standby, so that when the grinding roller 8 that fits the outer wall of the aluminum shell body 2 is overused, the positions of the two grinding rollers 8 can be switched in a short time by simply rotating the movable rotating rod 9, and the overused grinding roller 8 can be quickly replaced without the need for time-consuming and labor-intensive manual replacement.
[0035] Further, refer to Figure 2 and Figure 3 As shown, it is worth noting that the bottom of the movable rotating rod 9 is tightly sleeved with a movable ring 25, and the movable ring 25 is symmetrically provided with two through holes, one of which is threaded with a positioning screw 26, and the top surface of the base 1 is also provided with a fixing hole adapted to the positioning screw 26;
[0036] Through the arrangement of the movable ring 25 and the positioning screw 26, after the movable rotating rod 9 is rotated to complete the position change of the two grinding rollers 8, the fixing hole on the base 1 can correspond to one of the through holes on the movable ring 25, and then the positioning screw 26 is manually inserted into the thread of the through hole and the positioning screw 26 is inserted into the fixing hole, so that the fixing effect of the movable rotating rod 9 and the two grinding rollers 8 can be achieved.
[0037] Further, refer to Figure 2 and Figure 4 As shown, it is worth noting that mounting blocks 16 are inserted through the inner walls at both ends of the movable plate 7, and the two mounting blocks 16 are respectively fixedly connected to the top ends of the two grinding rollers 8. A control seat 17 located between the two mounting blocks 16 is fixed on the top surface of the movable plate 7, and two movable blocks 18 are symmetrically slidably arranged in the control seat 17. A fixed block 19 is fixed to one end of the two movable blocks 18 that are away from each other, and a mounting hole that is compatible with the fixed block 19 is opened on the side wall of the mounting block 16, and the end of the fixed block 19 passes through the control seat 17 and is inserted into the mounting hole;
[0038] A transmission tooth plate 21 is vertically fixed on one side corresponding to the two movable blocks 18. The two transmission tooth plates 21 are staggered, and a transmission column 20 rotatably connected to the top surface of the movable plate 7 is arranged between the two transmission tooth plates 21. A gear meshing with the transmission tooth plate 21 is fixedly sleeved on the column body of the transmission column 20.
[0039] A slide groove is provided on one side wall of the control seat 17, and a slide plate 22 fixedly connected to one of the movable blocks 18 is slidably arranged in the slide groove. A fixed plate 24 fixedly connected to the side wall of the control seat 17 is provided on one side of the slide plate 22, and a spring 23 is fixed between the fixed plate 24 and the slide plate 22.
[0040] After both grinding rollers 8 have been overused for a certain period of time, it is only necessary to pull the sliding plate 22 toward the side of the fixed plate 24, so that one of the movable blocks 18 can slide in the control seat 17 with its corresponding fixed transmission tooth plate 21. During the sliding process, the transmission tooth plate 21 can synchronously engage with the gear on the transmission column 20, so that the gear engages with the transmission tooth plate 21 on the other movable block 18. In this way, the two movable blocks 18 move closer to each other, and the corresponding fixed blocks 19 on the two can be synchronously withdrawn from the mounting holes on the two mounting plugs 16, and at the same time, the fixing effect of the two mounting plugs 16 is released, thereby facilitating manual and quick replacement of the two grinding rollers 8.
[0041] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and the specification only describe the principles of the utility model. The utility model may be subject to various changes and improvements without departing from the spirit and scope of the utility model. These changes and improvements fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. An aluminum shell repair device, characterized in that: It comprises a base (1), an aluminum shell body (2) arranged above the base (1), and a continuous rotation mechanism arranged between the base (1) and the aluminum shell body (2), and a grinding mechanism for grinding the surface of the aluminum shell body (2) is arranged on the side of the aluminum shell body (2); The continuous rotation mechanism comprises a movable disk (3) with an open bottom surface rotatably arranged on the top surface of the base (1) and a toothed disk (4) tightly sleeved on the outer wall of the movable disk (3); a motor (5) is mounted on one side of the top surface of the base (1) through a bracket; the output shaft of the motor (5) is tightly sleeved with a gear (6) meshing with the toothed disk (4); and a multi-directional abutment component is arranged on the surface of the base (1) located on the inner side of the aluminum shell body (2); The grinding mechanism comprises a movable rotating rod (9) which is vertically rotatably arranged on the other side of the top surface of the base (1) and a movable plate (7) fixed to the end of the movable rotating rod (9), and grinding rollers (8) are detachably arranged at both ends of the movable plate (7), and one of the grinding rollers (8) is in contact with the outer wall of the aluminum shell body (2).
2. The aluminum shell repairing device according to claim 1, characterized in that: The multi-directional abutment component comprises an air injection cylinder (10) with a hollow interior fixed on the top surface of the base (1) and a plurality of ventilation pipes (12) which are connected and fixed on the outer wall of the air injection cylinder (10). A piston rod (13) is slidably arranged on the inner side of the ventilation pipe (12). One end of the piston rod (13) away from the air injection cylinder (10) passes through the ventilation pipe (12) and is fixed with a clamping plate (11).
3. The aluminum shell repairing device according to claim 2, characterized in that: The multi-directional abutment component also includes a connecting pipe (14) which is arranged in a U-shape on one side of the interior of the movable disk (3); one end of the connecting pipe (14) is fixedly inserted into the gas injection cylinder (10); the other end of the connecting pipe (14) is fixedly inserted out of the movable disk (3) and is connected and fixed with a joint (15); the joint (15) is located at the edge of the top surface of the movable disk (3).
4. The aluminum shell repairing device according to claim 1, characterized in that: The bottom of the movable rotating rod (9) is tightly sleeved with a movable ring (25), and the movable ring (25) has two through holes symmetrically formed thereon, one of the through holes having an internal thread through which a positioning screw (26) passes, and the top surface of the base (1) is also provided with a fixing hole adapted to the positioning screw (26).
5. The aluminum shell repairing equipment according to claim 1, characterized in that: The inner walls at both ends of the movable plate (7) are penetrated by mounting blocks (16), the two mounting blocks (16) are respectively fixedly connected to the top ends of the two grinding rollers (8), the top surface of the movable plate (7) is fixed with a control seat (17) located between the two mounting blocks (16), two movable blocks (18) are symmetrically slidably arranged in the control seat (17), and fixed blocks (19) are fixed at the ends of the two movable blocks (18) that are away from each other, and mounting holes that are compatible with the fixed blocks (19) are opened on the side walls of the mounting blocks (16), and the ends of the fixed blocks (19) pass through the control seat (17) and are inserted into the mounting holes.
6. The aluminum shell repairing device according to claim 5, characterized in that: A transmission tooth plate (21) is vertically fixed on one side corresponding to the two movable blocks (18), the two transmission tooth plates (21) are staggered, and a transmission column (20) rotatably connected to the top surface of the movable plate (7) is arranged between the two transmission tooth plates (21), and a gear meshing with the transmission tooth plate (21) is fixedly sleeved on the column body of the transmission column (20).
7. The aluminum shell repairing device according to claim 6, characterized in that: A sliding groove is provided on one side wall of the control seat (17), a sliding plate (22) fixedly connected to one of the movable blocks (18) is slidably arranged in the sliding groove, a fixing plate (24) fixedly connected to the side wall of the control seat (17) is provided on one side of the sliding plate (22), and a spring (23) is fixed between the fixing plate (24) and the sliding plate (22).
