Cutting device for PE rubber pipe production
By designing a multifunctional PE tube cutting device, including motor-driven gears and threaded rods, hydraulic rods and arc-shaped pressure plates, the problem that PE tube cutting device in the prior art is difficult to adapt to multiple sizes and fixed instability, and the problem is realized. High precision and flexible cutting operation.
Patent Information
- Application Number
- CN202420332543.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-22
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-02-22
AI Technical Summary
The existing PE tube cutting device has a single structure, making it difficult to adapt to PE tubes of various thicknesses and pore sizes, and can only be fixed to one end, resulting in deviations in cutting position and inconvenience.
A cutting device for the production of PE hose including base plate, clamping assembly, curved pallet and cutting assembly is designed to achieve clamping and cutting position adjustment of various sizes through motor drive gears and threaded rods, and use hydraulic rods and The arc-shaped press plate is secondary fixed to ensure cutting accuracy.
The device can adapt to PE pipes of various pore sizes for stable clamping, preventing pipe drops and inaccurate cutting positions, achieving flexible cutting position adjustment and high-precision cutting.
Smart Images

Figure CN222135130U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of multimedia, in particular to a cutting device for producing PE rubber hoses. Background Art
[0002] PE pipes include medium-density polyethylene pipes and high-density polyethylene pipes. According to the wall thickness, they are divided into SDR11 and SDR17.6 series. The former is suitable for conveying gaseous artificial gas, natural gas, and liquefied petroleum gas, while the latter is mainly used for conveying natural gas. Compared with steel pipes, the construction process is simpler and has a certain degree of flexibility. More importantly, it does not require anti-corrosion treatment, which will save a lot of processes. The disadvantage is that the mechanical properties are not as good as steel pipes. During construction, special attention should be paid to the safe spacing of thermal heating, and it cannot be exposed to the air and sunlight. It is sensitive to chemicals to prevent damage caused by leakage of sewage pipes.
[0003] PE hose production process often needs to be cut, but some existing PE hose production and processing cutting devices, such as the application number: CN201921823080.5, a PE hose production and processing cutting device, includes a workbench, a support frame, a movable seat, and a fixed block. The support frame is fixedly arranged at the top end face of the workbench, and the movable seat is slidably connected to the outer end face of the track. When the PE hose needs to be fixed and clamped, the PE hose is placed at the top end face of the movable seat, so that the first rubber pad is in contact with the bottom end face of the PE hose, and then the second rubber pad can be rotated through the setting relationship between the rotating rod and the open groove, so that the second rubber pad can be in contact with the top end face of the PE hose, and then the threaded rod is rotated. When the threaded rod moves down, it will drive the connecting block to move, and the PE hose is squeezed with the second rubber pad as the fulcrum. When the PE hose moves downward, it will force the first rubber pad and the support rod to move toward the inner direction of the groove. The first rubber pad can be deformed according to the outer side of the PE hose by utilizing the resilience of its telescopic spring.
[0004] Although this application can fix PE pipes, it has a single structure and is difficult to adapt to PE pipes of various thicknesses and pore sizes. At the same time, it can only fix one end of the PE. During the cutting process, the PE pipe is easily shaken, resulting in deviations in the cutting position. In addition, this application cannot freely adjust the cutting position, which is inconvenient in specific usage scenarios. For this reason, we propose a cutting device for PE hose production to solve the above-mentioned problems. Utility Model Content
[0005] Technical problem to be solved: Some existing PE pipe cutting devices have a single structure and are difficult to adapt to PE pipes of various thicknesses and pore sizes. At the same time, they can only fix one end of the PE. During the cutting process, the PE pipe is easily shaken, resulting in deviation in the cutting position, and the application cannot freely adjust the cutting position.
[0006] In view of the deficiencies in the prior art, the utility model provides a cutting device for PE hose production, which solves the problems mentioned in the background technology.
[0007] Technical solution:
[0008] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:
[0009] A cutting device for PE hose production includes an installation component, which includes a base plate, two vertical plates are arranged on both sides of the upper surface of the base plate, a cutting component is arranged in the middle position of the two vertical plates, clamping components are mirror-arranged at both ends of the upper surface of the base plate away from the two vertical plates, and two arc-shaped supporting plates are mirror-arranged near the middle position on the upper surface of the base plate.
[0010] In a possible implementation, four movable grooves are mirrored on the upper surface of the base plate, four fixed rods are mirrored on both sides of the inner wall of the base plate, one end of the four fixed rods is fixedly connected to the inner wall of the base plate, two gears are arranged inside the base plate, one end of each of the two gears is provided with a motor, and racks are arranged at the upper and lower ends of the two gears, and the four racks are respectively meshed with the two gears.
[0011] In a possible implementation, the clamping assembly includes a vertical rod, and four vertical rods are arranged on the upper surface of the base plate. The bottom ends of the four vertical rods are respectively located in four movable grooves, and the four fixed rods respectively pass through the four vertical rods and are slidably connected to the four vertical rods, and the four vertical rods are respectively fixedly connected to four racks.
[0012] In a possible implementation, a fixing plate is provided at one end of the four vertical rods away from the fixing rod, a first sliding groove is opened in the four fixing plates, a first arc-shaped clamping plate is provided in the four first sliding grooves, a sliding rod is fixedly connected in the four first sliding grooves, a first electric push rod is provided between the four first arc-shaped clamping plates and the four sliding grooves, and a second arc-shaped clamping plate is fixedly connected near the bottom end of the four fixing plates.
[0013] In a possible implementation, two arc-shaped supporting plates are mirror-imaged above the base plate, the two arc-shaped supporting plates are located in the middle of the four vertical rods, and a second electric push rod is fixedly connected between the two arc-shaped supporting plates and the base plate.
[0014] In a possible implementation, the cutting assembly includes a vertical plate, and the two vertical plates are arranged in a mirror image. A second slide groove is opened on one side of the two vertical plates, and threaded rods are arranged in the two second slide grooves. A motor is arranged at one end of one of the threaded rods, and the threaded rod is fixedly connected to the rotating shaft of the motor. Both ends of the other threaded rod are slidably connected to a second slide groove. A horizontal plate is arranged in the middle of the two vertical plates, and the two ends of the horizontal plate are respectively located in the two second slide grooves. The two threaded rods pass through the two threaded rods respectively and are threadedly connected to the horizontal plate.
[0015] In one possible implementation, a hydraulic rod is fixedly connected to the lower surface of the horizontal plate, a protective box is fixedly connected to the lower surface of the hydraulic rod, a cutting motor is arranged in the protective box, a cutting tool is arranged on one side of the protective box, a rotating shaft of the cutting motor passes through the surface of the protective box and is fixedly connected to the cutting tool, a door is arranged on the side of the protective box away from the cutting tool, a spring is fixedly connected to the lower surface of the protective box, and an arc-shaped pressure plate is fixedly connected to the end of the spring away from the protective box.
[0016] Beneficial effects:
[0017] First, the PE hose is placed on two arc-shaped support plates, and the second electric push rod is used to drive the PE hose to rise and fall, so that the two ends of the PE hose are respectively located between the first arc-shaped clamping plate and the second arc-shaped clamping plate on both sides, which is convenient for placing the PE hose. When cutting, the arc-shaped support plates can prevent the two sides of the PE hose from falling, thereby causing the other two ends to be separated from the clamping assembly;
[0018] Second, the motor drives the gear to rotate, so that the four racks move on the two gears respectively, driving the four vertical rods to move toward the PE hose. When the four vertical rods are close to the PE hose, the four first arc-shaped clamping plates are driven to move toward the surface of the PE hose by the four first electric push rods, which can adapt to PE hoses of various aperture sizes and clamp and fix them.
[0019] Third, the motor drives the threaded rod to rotate. Since the horizontal plate is threadedly connected to the threaded rod, the horizontal plate moves on the threaded rod, so that the device can adjust the position of the cutting blade.
[0020] Fourth, the protective box is driven downward by the hydraulic rod to make the arc-shaped pressure plate close to the surface of the PE hose. At this time, the cutting motor is turned on and the PE hose is cut by the cutting tool. Since a spring is connected between the arc-shaped pressure plate and the protective box, it can play a secondary role in fixing the PE hose, preventing inaccurate cutting position due to shaking of the protective box. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present utility model. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.
[0022] Figure 1 It is a front view schematic diagram of the overall structure of the utility model;
[0023] Figure 2 It is a schematic diagram of the back side of the overall structure of the utility model;
[0024] Figure 3 This is a cross-sectional view of the internal structure of the bottom plate of the utility model;
[0025] Figure 4 for Figure 1 A magnified view of the structure at center;
[0026] Figure 5 for Figure 2 Enlarged view of the structure at point B in the middle.
[0027] Description of reference numerals:
[0028] 1. Installation assembly; 101. Base plate; 102. Moving groove; 103. Fixed rod; 104. Gear; 105. Rack; 2. Clamping assembly; 201. Vertical rod; 202. Fixed plate; 203. First slide groove; 204. Slide rod; 205. First electric push rod; 206. First arc-shaped clamping plate; 207. Second arc-shaped clamping plate; 3. Arc-shaped support plate; 301. Second electric push rod; 4. Cutting assembly; 401. Vertical plate; 402. Second slide groove; 403. Threaded rod; 404. Horizontal plate; 405. Hydraulic rod; 406. Protective box; 407. Cutting tool; 408. Spring; 409. Arc-shaped pressure plate. DETAILED DESCRIPTION
[0029] The embodiment of the present application solves the problems in the prior art by providing a cutting device for PE hose production.
[0030] The technical solution in the embodiment of the present application is to solve the above problems, and the overall idea is as follows:
[0031] The specific structure of this embodiment is as follows: Figure 1-5 As shown, a cutting device for PE hose production includes a mounting assembly 1, which includes a base plate 101, two vertical plates 401 are arranged on both sides of the upper surface of the base plate 101, a cutting assembly 4 is arranged in the middle position of the two vertical plates 401, a clamping assembly 2 is arranged in a mirror image at both ends of the upper surface of the base plate 101 away from the two vertical plates 401, and two arc-shaped supporting plates 3 are arranged in a mirror image near the middle position of the upper surface of the base plate 101.
[0032] In some examples, four movable grooves 102 are mirrored on the upper surface of the base plate 101, four fixed rods 103 are mirrored on both sides of the inner wall of the base plate 101, one end of the four fixed rods 103 is fixedly connected to the inner wall of the base plate 101, two gears 104 are arranged inside the base plate 101, one end of each of the two gears is provided with a motor, and racks 105 are arranged at the upper and lower ends of the two gears 104, and the four racks 105 are respectively meshed with the two gears 104.
[0033] In some examples, the clamping assembly 2 includes a vertical rod 201, four vertical rods 201 are arranged on the upper surface of the base plate 101, the bottom ends of the four vertical rods 201 are respectively located in four movable grooves 102, four fixed rods 103 respectively pass through the four vertical rods 201 and are slidably connected to the four vertical rods 201, and the four vertical rods 201 are respectively fixedly connected to four racks 105.
[0034] In some examples, a fixed plate 202 is provided at one end of the four vertical rods 201 away from the fixed rod 103, a first sliding groove 203 is opened in the four fixed plates 202, a first arc-shaped clamping plate 206 is provided in the four first sliding grooves 203, a sliding rod 204 is fixedly connected in the four first sliding grooves 203, a first electric push rod 205 is provided between the four first arc-shaped clamping plates 206 and the four sliding grooves, and a second arc-shaped clamping plate 207 is fixedly connected near the bottom end of the four fixed plates 202.
[0035] The motor drives the gear 104 to rotate, so that the four racks 105 move on the two gears 104 respectively, driving the four vertical rods 201 to move toward the PE hose. When the four vertical rods 201 are close to the PE hose, the four first arc-shaped clamping plates 206 are driven by the four first electric push rods 205 to move toward the surface of the PE hose, which can adapt to PE hoses of various aperture sizes and clamp and fix them.
[0036] In some examples, two arc-shaped support plates 3 are disposed in a mirror image above the bottom plate 101 . The two arc-shaped support plates 3 are located in the middle of the four vertical rods 201 . A second electric push rod 301 is fixedly connected between the two arc-shaped support plates 3 and the bottom plate 101 .
[0037] The PE hose is placed on two arc-shaped support plates 3, and the second electric push rod 301 is used to drive the PE hose to rise and fall, so that the two ends of the PE hose are respectively located between the first arc-shaped clamping plate 206 and the second arc-shaped clamping plate 207 on both sides, which is convenient for placing the PE hose. When cutting, the arc-shaped support plate 3 can prevent the two sides of the PE hose from falling, thereby causing the other two ends to detach from the clamping assembly 2.
[0038] In some examples, the cutting assembly 4 includes a vertical plate 401, and the two vertical plates 401 are arranged in a mirror image. A second slide groove 402 is opened on one side of the two vertical plates 401, and a threaded rod 403 is arranged in the two second slide grooves 402. A motor is arranged at one end of one threaded rod 403, and the threaded rod 403 is fixedly connected to the rotating shaft of the motor. Both ends of the other threaded rod 403 are slidably connected to a second slide groove 402. A horizontal plate 404 is arranged in the middle of the two vertical plates 401, and both ends of the horizontal plate 404 are respectively located in the two second slide grooves 402, and the two threaded rods 403 respectively pass through the two threaded rods 403 and are threadedly connected to the horizontal plate 404.
[0039] The threaded rod 403 is driven to rotate by the motor. Since the cross plate 404 is threadedly connected to the threaded rod 403, the cross plate 404 moves on the threaded rod 403, so that the device can adjust the position of the cutting blade.
[0040] In some examples, a hydraulic rod 405 is fixedly connected to the lower surface of the horizontal plate 404, a protective box 406 is fixedly connected to the lower surface of the hydraulic rod 405, a cutting motor is arranged in the protective box 406, a cutting tool 407 is arranged on one side of the protective box 406, a rotating shaft of the cutting motor passes through the surface of the protective box 406 and is fixedly connected to the cutting tool 407, a door is arranged on the side of the protective box 406 away from the cutting tool 407, a spring 408 is fixedly connected to the lower surface of the protective box 406, and an arc-shaped pressure plate 409 is fixedly connected to the end of the spring 408 away from the protective box 406.
[0041] The protective box 406 is driven downward by the hydraulic rod 405 to make the arc-shaped pressure plate 409 close to the surface of the PE hose. At this time, the cutting motor is turned on and the PE hose is cut by the cutting tool 407. Since a spring 408 is connected between the arc-shaped pressure plate 409 and the protective box 406, it can play a secondary role in fixing the PE hose, thereby preventing inaccurate cutting position due to shaking of the protective box 406.
[0042] In a specific application scenario, the PE hose is first placed on two arc-shaped support plates 3, and the second electric push rod 301 is used to drive the PE hose to rise and fall, so that the two ends of the PE hose are respectively located between the first arc-shaped clamping plates 206 and the second arc-shaped clamping plates 207 on both sides, and the motor drives the gear 104 to rotate, so that the four racks 105 move on the two gears 104 respectively, and drive the four vertical rods 201 to move toward the PE hose. When the four vertical rods 201 are close to the PE hose, the four first arc-shaped clamping plates 206 are driven by the four first electric push rods 205 to move toward the surface of the PE hose, so that the clamping assembly 2 adapts to the size of the PE hose and clamps and fixes it. After being fixed, the threaded rod 403 is driven to rotate by the motor. Since the cross plate 404 is threadedly connected to the threaded rod 403, the cross plate 404 moves on the threaded rod 403, so that the device can adjust the position of the cutting blade. When the cutting position is adjusted, the protective box 406 is driven downward by the hydraulic rod 405 to make the arc-shaped pressure plate 409 close to the surface of the PE hose. At this time, the cutting motor is turned on and the PE hose is cut by the cutting tool 407. Since a spring 408 is connected between the arc-shaped pressure plate 409 and the protective box 406, the PE hose can be fixed for a second time to prevent inaccurate cutting position due to shaking of the protective box 406.
[0043] By adopting the above technical scheme: not only can the clamping component 2 be provided so that the device can adapt to PE hoses of various aperture sizes and clamp and fix them, but also the arc-shaped support plate 3 can be provided so that the device can prevent the two sides of the broken PE hose from falling during the cutting process, thereby causing the other two ends to detach from the clamping component 2. The vertical plate 401 can also be provided so that the device can adjust the position of the cutting blade, and the cutting component 4 can be provided so that the PE hose can be cut while preventing the inaccurate cutting position caused by the shaking of the protective box 406.
[0044] Finally, it should be noted that: Obviously, the above embodiments are only examples for clearly explaining the present invention, and are not intended to limit the implementation methods. For ordinary technicians in the relevant field, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived from this are still within the scope of protection of the present invention.
Claims
1. A cutting device for PE hose production, comprising a mounting assembly (1), Features: The mounting assembly (1) comprises a base plate (101), two vertical plates (401) are arranged on both sides of the upper surface of the base plate (101), a cutting assembly (4) is arranged in the middle of the two vertical plates (401), clamping assemblies (2) are arranged in a mirror-like manner at both ends of the upper surface of the base plate (101) away from the two vertical plates (401), and two arc-shaped supporting plates (3) are arranged in a mirror-like manner near the middle of the upper surface of the base plate (101).
2. A cutting device for PE hose production according to claim 1, Features: Four movable grooves (102) are mirrored on the upper surface of the bottom plate (101), and four fixed rods (103) are mirrored on both sides of the inner wall of the bottom plate (101), one end of each of the four fixed rods (103) is fixedly connected to the inner wall of the bottom plate (101), and two gears (104) are arranged inside the bottom plate (101), one end of each of the two gears is provided with a motor, and racks (105) are arranged at the upper and lower ends of the two gears (104), and the four racks (105) are respectively meshed with the two gears (104).
3. A cutting device for PE hose production according to claim 2, Features: The clamping assembly (2) comprises a vertical rod (201) and four vertical rods (201) are arranged on the upper surface of the base plate (101), the bottom ends of the four vertical rods (201) are respectively located in four movable grooves (102), the four fixed rods (103) respectively pass through the four vertical rods (201) and are slidably connected to the four vertical rods (201), and the four vertical rods (201) are respectively fixedly connected to four racks (105).
4. A cutting device for producing PE hose according to claim 3, Features: A fixing plate (202) is provided at one end of the four vertical rods (201) away from the fixing rod (103), a first sliding groove (203) is provided in each of the four fixing plates (202), a first arc-shaped clamping plate (206) is provided in each of the four first sliding grooves (203), a sliding rod (204) is fixedly connected in each of the four first sliding grooves (203), a first electric push rod (205) is provided between each of the four first arc-shaped clamping plates (206) and the four sliding grooves, and a second arc-shaped clamping plate (207) is fixedly connected near the bottom end of each of the four fixing plates (202).
5. A cutting device for PE hose production according to claim 1, Features: Two arc-shaped support plates (3) are arranged in a mirror image above the bottom plate (101), the two arc-shaped support plates (3) are located in the middle of the four vertical rods (201), and a second electric push rod (301) is fixedly connected between the two arc-shaped support plates (3) and the bottom plate (101).
6. A cutting device for PE hose production according to claim 1, Features: The cutting assembly (4) comprises a vertical plate (401), the two vertical plates (401) are arranged in a mirror image, a second slide groove (402) is opened on one side of the two vertical plates (401), a threaded rod (403) is arranged in the two second slide grooves (402), a motor is arranged at one end of one threaded rod (403), the threaded rod (403) is fixedly connected to the rotating shaft of the motor, and the two ends of the other threaded rod (403) are slidably connected to a second slide groove (402), a horizontal plate (404) is arranged in the middle of the two vertical plates (401), the two ends of the horizontal plate (404) are respectively located in the two second slide grooves (402), the two threaded rods (403) respectively pass through the two threaded rods (403) and are threadedly connected to the horizontal plate (404).
7. A cutting device for producing PE hose according to claim 6, Features: The lower surface of the horizontal plate (404) is fixedly connected to a hydraulic rod (405), the lower surface of the hydraulic rod (405) is fixedly connected to a protective box (406), a cutting motor is arranged in the protective box (406), a cutting tool (407) is arranged on one side of the protective box (406), a rotating shaft of the cutting motor passes through the surface of the protective box (406) and is fixedly connected to the cutting tool (407), a door is arranged on a side of the protective box (406) away from the cutting tool (407), a spring (408) is fixedly connected to the lower surface of the protective box (406), and an arc-shaped pressure plate (409) is fixedly connected to one end of the spring (408) away from the protective box (406).
Citation Information
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