Manufacturing device capable of preventing ultra-low energy consumption building concrete test block from cracking

By designing a concrete test block production device for splitting the mold body, disassembly and release mechanism and cushioning mechanism, the problem of easy cracking of the test block during the release process is solved, and the standardization and integrity protection of the test block is achieved.

CN222135339UActive Publication Date: 2024-12-10CHINA CONSTR EIGHTH BUREAU DEV & CONSTR CO LTD
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Patent Information

Application Number
CN202420221785.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-30
Publication Date
2024-12-10
Estimated Expiration
2034-01-30

AI Technical Summary

Technical Problem

The existing concrete test block molds are prone to cracking during the demolding process, and it is difficult to demold, which affects working efficiency.

Method used

A production device including a mold body, a mold release mechanism, a fixing mechanism and a cushioning mechanism are designed. The mold body is evenly divided into multiple parts, the mold release mechanism is detachable, the fixing mechanism limits the displacement of the mold release mechanism, and the cushioning mechanism prevents the test. The block expands and vibrates to ensure the integrity of the test block.

Benefits of technology

Through standardized mold design and manual control of the demolding force, avoid damage or cracks on the surface of the test block, reduce vibration during demolding, protect the integrity of the test block, and ensure the integrity of the test block during demolding.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a manufacturing device capable of preventing an ultra-low energy consumption building concrete test block from cracking, which belongs to the technical field of shaping devices, and comprises a mold body, the interior of the mold body is uniformly divided into a plurality of parts, and the mold body is provided with a plurality of through holes. The mold body is used for manufacturing a concrete test block; the mold comprises a mold body, and is characterized in that a demolding mechanism is arranged below the mold body, the demolding mechanism is used for assisting in demolding of a concrete test block, the demolding mechanism is detachably connected with a fixing mechanism, the fixing mechanism is rotationally connected with the mold body, and the fixing mechanism is used for limiting displacement of the demolding mechanism. The mold body is fixedly connected with the cushioning mechanism, and the cushioning mechanism is used for preventing a concrete test block from cracking; the utility model can solve the problems that the existing test block is not easy to demould and is easy to crack during demoulding.
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Description

Technical Field

[0001] The utility model belongs to the technical field of shaping devices, and in particular relates to a manufacturing device capable of preventing ultra-low energy consumption building concrete test blocks from cracking. Background Art

[0002] In civil engineering experiments, standard concrete test blocks are often used to test the strength of concrete. The molding of the test blocks requires concrete test block molds. The most commonly used molds are formed by consolidating a bottom plate and a vertical plate into a whole. Due to the friction between the vertical plate surface and the side of the concrete test block, and the mold as a whole cannot be disassembled, it is difficult to demold the test block after molding. During the solidification process of the concrete test block, hydration reaction usually occurs, which increases the volume of the concrete test block, which will increase the pressure between the concrete test block and the mold. The increase in pressure will increase the friction because pressure is one of the main factors affecting the magnitude of friction. Concrete test blocks with increased friction are more difficult to demold. When making on-site, the concrete test block is usually removed by dropping the mold, but this method can easily cause the concrete test block to hit the ground, causing damage and cracking, and also reduces work efficiency.

[0003] In summary, the existing test blocks have the problems of being difficult to demould and being prone to cracking during demoulding. Utility Model Content

[0004] In view of this, the utility model provides a manufacturing device capable of preventing ultra-low energy consumption building concrete test blocks from cracking, which can solve the problem that the existing test blocks are difficult to demould and are prone to cracking during demoulding.

[0005] The utility model is achieved in this way:

[0006] The utility model provides a manufacturing device capable of preventing ultra-low energy consumption building concrete test blocks from cracking, comprising a mold body, the interior of the mold body being evenly divided into a plurality of parts, and the mold body being used for manufacturing concrete test blocks; wherein a demoulding mechanism is arranged below the mold body, the demoulding mechanism being used for helping the concrete test blocks to be demoulded, a fixing mechanism being detachably connected to the demoulding mechanism, the fixing mechanism being rotatably connected to the mold body, the fixing mechanism being used for limiting the displacement of the demoulding mechanism, the mold body being fixedly connected to a damping mechanism, and the damping mechanism being used for preventing the concrete test blocks from cracking.

[0007] The utility model provides a manufacturing device capable of preventing ultra-low energy consumption building concrete test blocks from cracking, and the technical effects are as follows: by setting a mold body, the shape and size of the manufactured concrete test blocks can be standardized and consistent; by setting a demoulding mechanism, the demoulding force can be manually controlled to separate the concrete test block from the mold body, which helps the concrete test block to remain intact during the demoulding process and avoids damage or cracks on the surface of the test block; by setting a fixing mechanism, the position of the demoulding mechanism can be effectively fixed to prevent the demoulding mechanism from moving during the solidification process of the concrete test block, thereby causing cracks in the manufactured concrete test block; by setting a shock-absorbing mechanism, the concrete test block can be prevented from cracking due to expansion due to its own characteristics during solidification, and the vibration when the demoulding mechanism demolds the concrete test block can be reduced, which is beneficial to protecting the integrity of the concrete test block.

[0008] On the basis of the above technical solution, the manufacturing device of the utility model capable of preventing the ultra-low energy consumption building concrete test block from cracking can also be improved as follows:

[0009] Among them, a shock-absorbing cavity is fixedly connected to the side wall of the mold body, the shock-absorbing mechanism is arranged between the mold body and the shock-absorbing cavity, and a plurality of first through holes are arranged on the lower bottom surface of the mold body, the first through holes correspond to the evenly divided parts inside the mold body, and the size of the first through holes is smaller than each evenly divided part inside the mold body.

[0010] Furthermore, the shock-absorbing mechanism includes a third connecting rod, a sliding plate, a fourth connecting rod, a baffle and a friction device. The third connecting rod is fixedly connected to the inner wall of the shock-absorbing cavity. The third connecting rod is an hourglass-shaped structure that is narrow in the middle and wide on both sides. Four sliding plates are fixedly connected to the third connecting rod. One end of the fourth connecting rod is fixedly connected to the mold body, and the other end of the fourth connecting rod is fixedly connected to two baffles. The two baffles are sleeved on the third connecting rod. The baffle is slidably connected to the third connecting rod, and the friction device is arranged between the two baffles.

[0011] The beneficial effects of adopting the above-mentioned improvement scheme are as follows: by setting the third connecting rod, the friction force can be converted into heat energy to dissipate energy, which helps to reduce the vibration amplitude and reduce the impact on the concrete test block; by setting the fourth connecting rod, the vibration impact force on the concrete test block can be transmitted to the baffle, and at the same time the baffle drives the friction device to slide on the sliding plate to generate friction force; by setting the friction device, the vibration force generated by the concrete test block can be converted into friction force and elastic potential energy consumption.

[0012] Furthermore, the friction device includes a moving plate, a second spring and a groove. There are four moving plates, and the second spring is arranged between two adjacent moving plates. The moving plate is provided with the groove, and the groove is slidably connected to the sliding plate.

[0013] The beneficial effects of adopting the above-mentioned improvement scheme are: by setting the groove, the movable sheet can slide along the sliding sheet, providing a sliding path for the movable sheet; by setting the second spring, the movable sheet can be easily moved on the sliding sheet at different positions.

[0014] Furthermore, the demolding mechanism includes a first fixed block, a support rod, a chassis, a second through hole and a second fixed block, the first fixed block is fixedly connected to one end of the support rod, the other end of the support rod is fixedly connected to the chassis, the support rod is provided with the second through hole, and the second fixed block is fixedly connected above the second through hole.

[0015] The beneficial effect of adopting the above-mentioned improvement scheme is that by providing the first fixing block, the bottom surface of the mold body can be formed into a flat plane, thereby avoiding the produced concrete test blocks having different specifications.

[0016] Furthermore, the fixing mechanism includes a pin, a first connecting rod, a second connecting rod, a first spring and an elastic sheet, the first connecting rod is rotatably connected to the side wall of the mold body through the pin, the first connecting rod is fixedly connected to one end of the first spring, the other end of the first spring is fixedly connected to the second connecting rod, and the second connecting rod is fixedly connected to the elastic sheet.

[0017] The beneficial effects of adopting the above-mentioned improvement scheme are: by setting the first spring, it is convenient to drive the second connecting rod to slide inside the second through hole, which is beneficial to limit the position of the demolding mechanism; by setting the elastic sheet, it is convenient to limit the position of the second connecting rod and prevent the second connecting rod from falling off.

[0018] Furthermore, the second connecting rod is adapted to the second through hole, and the second connecting rod is slidably connected to the second through hole.

[0019] Furthermore, the elastic sheet is an acute-angle structure, and the elastic sheet is adapted to the second fixing block.

[0020] Furthermore, the first fixing block is adapted to the first through hole.

[0021] Furthermore, a hole is provided in the middle of the blocking plate, and the size of the hole is larger than the size of the third connecting rod and the sliding plate.

[0022] Compared with the prior art, the utility model provides a manufacturing device capable of preventing ultra-low energy consumption building concrete test blocks from cracking, which has the following beneficial effects: by setting a mold body, it is possible to ensure that the shape and size of the manufactured concrete test blocks are standardized and consistent; by setting a demoulding mechanism, it is possible to manually control the demoulding force to separate the concrete test block from the mold body, which helps the concrete test block to remain intact during the demoulding process and avoid damage or cracks on the surface of the test block; by setting a fixing mechanism, it is possible to effectively fix the position of the demoulding mechanism to prevent the demoulding mechanism from moving during the solidification process of the concrete test block, thereby causing cracks in the manufactured concrete test block; by setting a shock-absorbing mechanism, it is possible to prevent the concrete test block from cracking due to expansion due to its own characteristics during solidification, and it is also possible to reduce the vibration when the demoulding mechanism demolds the concrete test block, which is beneficial to protecting the integrity of the concrete test block. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the description of the embodiments of the utility model will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0024] Figure 1 A partial cross-sectional view of a manufacturing device capable of preventing ultra-low energy consumption building concrete test blocks from cracking;

[0025] Figure 2 A front view of a damping mechanism of a manufacturing device capable of preventing ultra-low energy consumption building concrete test blocks from cracking;

[0026] Figure 3 A formal diagram of a third connecting rod of a manufacturing device capable of preventing cracking of ultra-low energy consumption building concrete test blocks;

[0027] Figure 4 A cross-sectional view of a third connecting rod of a manufacturing device capable of preventing ultra-low energy consumption building concrete test blocks from cracking;

[0028] Figure 5 A front view of a friction device for a manufacturing device capable of preventing ultra-low energy consumption building concrete test blocks from cracking;

[0029] Figure 6 A front view of a baffle of a manufacturing device capable of preventing ultra-low energy consumption building concrete test blocks from cracking;

[0030] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0031] 10. Mold body; 11. First through hole; 12. Demolding mechanism; 121. First fixed block; 122. Support rod; 123. Chassis; 124. Second through hole; 125. Second fixed block; 13. Fixing mechanism; 131. Pin; 132. First connecting rod; 133. Second connecting rod; 134. First spring; 135. Elastic sheet; 14. Shock-absorbing chamber; 15. Shock-absorbing mechanism; 151. Third connecting rod; 152. Sliding sheet; 153. Fourth connecting rod; 154. Blocking sheet; 155. Friction device; 1551. Moving sheet; 1552. Second spring; 1553. Groove. DETAILED DESCRIPTION

[0032] In order to make the purpose, technical solution and advantages of the implementation mode of the present invention clearer, the technical solution in the implementation mode of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the implementation mode of the present invention.

[0033] like Figure 1-6 As shown, it is an embodiment of a manufacturing device provided by the utility model that can prevent ultra-low energy consumption building concrete test blocks from cracking. In this embodiment, it includes a mold body 10, the interior of the mold body 10 is evenly divided into multiple parts, and the mold body 10 is used to make concrete test blocks; wherein, a demoulding mechanism 12 is arranged below the mold body 10, and the demoulding mechanism 12 is used to help the concrete test block to be demoulded, and a fixing mechanism 13 is detachably connected to the demoulding mechanism 12, and the fixing mechanism 13 is rotatably connected to the mold body 10, and the fixing mechanism 13 is used to limit the displacement of the demoulding mechanism 12, and the mold body 10 is fixedly connected to the shock-absorbing mechanism 15, and the shock-absorbing mechanism 15 is used to prevent the concrete test block from cracking.

[0034] When in use, the first fixed block 121 is inserted into the first through hole 11 from bottom to top, so that the upper surface of the first fixed block 121 is flush with the lower bottom surface of the mold body 10, and the mold body 10 is slidably connected with the first fixed block 121, and the first connecting rod 132 is rotated so that the second connecting rod 133 and the elastic sheet 135 are inserted into the second through hole 124, and can slide inside the second through hole 124, drag the elastic sheet 135, and the first spring 134 is extended, and the elastic sheet 135 is hooked on the second fixed block 125 to complete the displacement restriction of the demoulding mechanism 12. Concrete is poured inside the mold body 10, and bubbles are eliminated, leveled, and left to stand; during the solidification process, the concrete test block will undergo a hydration reaction, resulting in an increase in volume, and thermal expansion will occur due to the influence of the environment, which increases the difficulty of demoulding and easily forms cracks during the demoulding process.

[0035] When demoulding, the elastic sheet 135 is pinched to separate the elastic sheet 135 from the second fixed block 125, and the second connecting rod 133 is slid out of the second through hole 124 to unlock the demoulding mechanism 12, and the whole device is lifted, shaken up and down and bumped up and down on the ground. Due to the influence of inertia and gravity, the first fixed block 121 will move upward to lift the concrete test block from the mold body 10. In the process of shaking and bumping, the chassis 123 is constantly in contact with the ground and will vibrate. The vibration force is transmitted to the baffle 154 through the slide 152. The baffle 154 has a tendency to move, and the baffle 154 drives the friction device 155 to move. Due to the structure of the third connecting rod 151 being narrow in the middle and wide on both sides, the friction force of the friction device 155 moving to any side will increase. When the friction device 155 moves, the moving sheet 1551 slides on the slide 152, and the second spring 1552 is stretched.

[0036] Among them, in the above technical scheme, a shock-absorbing cavity 14 is fixedly connected to the side wall of the mold body 10, a shock-absorbing mechanism 15 is arranged between the mold body 10 and the shock-absorbing cavity 14, and a plurality of first through holes 11 are arranged on the lower bottom surface of the mold body 10. The first through holes 11 correspond to the evenly divided parts inside the mold body 10, and the size of the first through holes 11 is smaller than the evenly divided parts inside each mold body 10.

[0037] Furthermore, in the above technical scheme, the shock-absorbing mechanism 15 includes a third connecting rod 151, a slide 152, a fourth connecting rod 153, a baffle 154 and a friction device 155. The third connecting rod 151 is fixedly connected to the inner wall of the shock-absorbing cavity 14. The third connecting rod 151 is an hourglass-shaped structure that is narrow in the middle and wide on both sides. Four slides 152 are fixedly connected to the third connecting rod 151, one end of the fourth connecting rod 153 is fixedly connected to the mold body 10, and the other end of the fourth connecting rod 153 is fixedly connected to two baffles 154. The two baffles 154 are sleeved on the third connecting rod 151, and the baffle 154 is slidably connected to the third connecting rod 151, and a friction device 155 is arranged between the two baffles 154.

[0038] The surface of the sliding sheet 152 is rough.

[0039] Furthermore, in the above technical solution, the friction device 155 includes a movable plate 1551, a second spring 1552 and a groove 1553. There are four movable plates 1551. A second spring 1552 is arranged between two adjacent movable plates 1551. A groove 1553 is arranged on the movable plate 1551. The groove 1553 is slidably connected to the sliding plate 152.

[0040] The inside of the groove 1553 is a rough surface.

[0041] Furthermore, in the above technical solution, the demolding mechanism 12 includes a first fixed block 121, a support rod 122, a chassis 123, a second through hole 124 and a second fixed block 125, the first fixed block 121 is fixedly connected to one end of the support rod 122, the other end of the support rod 122 is fixedly connected to the chassis 123, a second through hole 124 is provided on the support rod 122, and a second fixed block 125 is fixedly connected above the second through hole 124.

[0042] Furthermore, in the above technical solution, the fixing mechanism 13 includes a pin 131, a first connecting rod 132, a second connecting rod 133, a first spring 134 and an elastic sheet 135. The first connecting rod 132 is rotationally connected to the side wall of the mold body 10 through the pin 131, the first connecting rod 132 is fixedly connected to one end of the first spring 134, the other end of the first spring 134 is fixedly connected to the second connecting rod 133, and the second connecting rod 133 is fixedly connected to the elastic sheet 135.

[0043] Furthermore, in the above technical solution, the second connecting rod 133 is adapted to the second through hole 124 , and the second connecting rod 133 is slidably connected to the second through hole 124 .

[0044] Furthermore, in the above technical solution, the elastic sheet 135 is an acute-angle structure, and the elastic sheet 135 is matched with the second fixing block 125 .

[0045] Furthermore, in the above technical solution, the first fixing block 121 is adapted to the first through hole 11 .

[0046] Furthermore, in the above technical solution, a hole is provided in the middle of the blocking piece 154 , and the size of the hole is larger than the size of the third connecting rod 151 and the sliding piece 152 .

[0047] Specifically, the principle of the utility model is: when in use, the first fixed block 121 is inserted into the first through hole 11 from bottom to top, so that the upper top surface of the first fixed block 121 is flush with the lower bottom surface of the mold body 10, the mold body 10 is slidably connected with the first fixed block 121, the first connecting rod 132 is rotated so that the second connecting rod 133 and the elastic sheet 135 are inserted into the second through hole 124, and can slide inside the second through hole 124, drag the elastic sheet 135, the first spring 134 is extended, and the elastic sheet 135 is hooked on the second fixed block 125 to complete the displacement restriction of the demoulding mechanism 12. Concrete is poured into the mold body 10, and bubbles are eliminated, leveled, and left to stand; during the solidification process, the concrete test block will undergo a hydration reaction to increase its volume, and thermal expansion will occur due to the influence of the environment, which increases the difficulty of demoulding and easily forms cracks during the demoulding process.

[0048] When demoulding, the elastic sheet 135 is pinched to separate the elastic sheet 135 from the second fixed block 125, and the second connecting rod 133 is slid out of the second through hole 124 to unlock the demoulding mechanism 12, and the whole device is lifted, shaken up and down and bumped up and down on the ground. Due to the influence of inertia and gravity, the first fixed block 121 will move upward to lift the concrete test block from the mold body 10. In the process of shaking and bumping, the chassis 123 is constantly in contact with the ground and will vibrate. The vibration force is transmitted to the baffle 154 through the slide 152. The baffle 154 has a tendency to move, and the baffle 154 drives the friction device 155 to move. Due to the structure of the third connecting rod 151 being narrow in the middle and wide on both sides, the friction force of the friction device 155 moving to any side will increase. When the friction device 155 moves, the moving sheet 1551 slides on the slide 152, and the second spring 1552 is stretched.

Claims

1. A manufacturing device capable of preventing ultra-low energy consumption building concrete test blocks from cracking, comprising a mold body (10), wherein the interior of the mold body (10) is evenly divided into a plurality of parts, and the mold body (10) is used to manufacture concrete test blocks; characterized in that: A demoulding mechanism (12) is arranged below the mold body (10), and the demoulding mechanism (12) is used to help the concrete test block to be demoulded. A fixing mechanism (13) is detachably connected to the demoulding mechanism (12), and the fixing mechanism (13) is rotatably connected to the mold body (10). The fixing mechanism (13) is used to limit the displacement of the demoulding mechanism (12). The mold body (10) is fixedly connected to a shock absorbing mechanism (15), and the shock absorbing mechanism (15) is used to prevent the concrete test block from cracking.

2. A manufacturing device capable of preventing ultra-low energy consumption building concrete test blocks from cracking according to claim 1, characterized in that: A shock absorbing cavity (14) is fixedly connected to the side wall of the mold body (10), the shock absorbing mechanism (15) is arranged between the mold body (10) and the shock absorbing cavity (14), and a plurality of first through holes (11) are arranged on the lower bottom surface of the mold body (10), the first through holes (11) corresponding to the evenly divided parts inside the mold body (10), and the size of the first through holes (11) is smaller than the evenly divided parts inside each of the mold bodies (10).

3. A manufacturing device capable of preventing ultra-low energy consumption building concrete test blocks from cracking according to claim 2, characterized in that: The shock absorbing mechanism (15) comprises a third connecting rod (151), a sliding plate (152), a fourth connecting rod (153), a baffle (154) and a friction device (155). The third connecting rod (151) is fixedly connected to the inner wall of the shock absorbing cavity (14). The third connecting rod (151) is an hourglass-shaped structure which is narrow in the middle and wide on both sides. Four sliding plates (152) are fixedly connected to the third connecting rod (151). One end of the fourth connecting rod (153) is fixedly connected to the mold body (10), and the other end of the fourth connecting rod (153) is fixedly connected to the baffle (154). Two baffles (154) are sleeved on the third connecting rod (151). The baffle (154) is slidably connected to the third connecting rod (151), and the friction device (155) is arranged between the two baffles (154).

4. A manufacturing device capable of preventing ultra-low energy consumption building concrete test blocks from cracking according to claim 3, characterized in that: The friction device (155) comprises a moving plate (1551), a second spring (1552) and a groove (1553). There are four moving plates (1551). The second spring (1552) is arranged between two adjacent moving plates (1551). The moving plate (1551) is provided with the groove (1553). The groove (1553) is slidably connected to the sliding plate (152).

5. A manufacturing device capable of preventing ultra-low energy consumption building concrete test blocks from cracking according to claim 4, characterized in that: The demoulding mechanism (12) comprises a first fixed block (121), a support rod (122), a chassis (123), a second through hole (124) and a second fixed block (125); the first fixed block (121) is fixedly connected to one end of the support rod (122); the other end of the support rod (122) is fixedly connected to the chassis (123); the support rod (122) is provided with the second through hole (124); and the second fixed block (125) is fixedly connected above the second through hole (124).

6. A manufacturing device capable of preventing ultra-low energy consumption building concrete test blocks from cracking according to claim 5, characterized in that: The fixing mechanism (13) comprises a pin shaft (131), a first connecting rod (132), a second connecting rod (133), a first spring (134) and an elastic sheet (135); the first connecting rod (132) is rotatably connected to the side wall of the mold body (10) via the pin shaft (131); the first connecting rod (132) is fixedly connected to one end of the first spring (134); the other end of the first spring (134) is fixedly connected to the second connecting rod (133); and the second connecting rod (133) is fixedly connected to the elastic sheet (135).

7. A manufacturing device capable of preventing ultra-low energy consumption building concrete test blocks from cracking according to claim 6, characterized in that: The second connecting rod (133) is adapted to the second through hole (124), and the second connecting rod (133) is slidably connected to the second through hole (124).

8. The manufacturing device capable of preventing ultra-low energy consumption building concrete test blocks from cracking according to claim 7, characterized in that: The elastic sheet (135) is an acute-angle structure, and the elastic sheet (135) is compatible with the second fixing block (125).

9. A manufacturing device capable of preventing ultra-low energy consumption building concrete test blocks from cracking according to claim 8, characterized in that: The first fixing block (121) is adapted to the first through hole (11).

10. A manufacturing device capable of preventing ultra-low energy consumption building concrete test blocks from cracking according to claim 9, characterized in that: A hole is provided in the middle of the blocking sheet (154), and the size of the hole is larger than the size of the third connecting rod (151) and the sliding sheet (152).