Blank plate mold frame mold opening device for ALC overturning crane

By designing the blank mold frame mold opening device for ALC flip crane, the storage box, engaging box and driving motor can achieve uniform application and automatic mold release of lubricant, which solves the problem of manual application in the prior art and The problem of poor reliability of automatic devices improves ALC mold opening and demolding efficiency, and reduces structural complexity and cost.

CN222135341UActive Publication Date: 2024-12-10KUNFENG (DONGTAI) PRECISION PARTS CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420811207.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-18
Publication Date
2024-12-10
Estimated Expiration
2034-04-18

AI Technical Summary

Technical Problem

The existing ALC mold opening devices have high labor intensity and low operating efficiency, poor reliability, complex structure and high cost, and need to manually apply lubricant after mold opening, which affects the mold release efficiency.

Method used

A blank mold frame mold opening device for ALC flip crane is designed, using components such as storage box, engaging box, smear box and drive motor to achieve uniform application and automatic mold removal of lubricant through pulling rod and drive motor. , use transmission gears and rack plates to achieve rapid opening and closing of the side plates, and improve mold release efficiency.

Benefits of technology

It improves the efficiency of mold opening and demolding, simplifies the application process of lubricant, reduces manual operation time, ensures fast and uniform lubrication of the mold, prevents demolding failure, and reduces structural complexity and cost.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222135341U_ABST
    Figure CN222135341U_ABST
Patent Text Reader

Abstract

The utility model relates to the field of ALC plate production and processing, and discloses a blank plate mold frame mold opening device for an ALC turnover crane, which comprises a storage box body, clamping boxes are symmetrically and fixedly connected below the right side of the storage box body, and first sliding grooves are integrally formed in the opposite sides of the two clamping boxes. A mold body is arranged between the opposite sides of the two clamping boxes, the left side and the right side of the interior of the mold body are rotationally connected with side plates through rotating shafts, and the rear surface of the mold body and the front surfaces of the side plates are fixedly connected with protruding blocks. According to the device, the smearing box is controlled to slide out of the interior of the storage box through the arranged pulling rod, then the U-shaped plate is controlled to slide out of the interior of the mold body through the first driving motor, the inner side of the mold body is evenly smeared with a lubricant through the arranged two side brushes and the bottom brush, and therefore the demolding efficiency of the device is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the field of ALC plate production and processing, in particular to a blank plate mold frame mold opening device for an ALC turnover crane. Background Art

[0002] Autoclaved aerated concrete (ALC) panels are a new type of building material. ALC wall panels not only have good sound insulation, fire resistance, impermeability, and durability, but also have good construction properties. They can be easily sawed, cut, planed, and drilled at the construction site. They are often used as interior and exterior wall panels in building construction. ALC wall panels are mainly processed and manufactured through ALC production lines. The production process of ALC production lines includes raw material processing, batching and pouring, static curing, blank cutting, grouping and steaming, and other process processes;

[0003] The existing ALC mold opening and closing devices include manual and automatic mold opening and closing devices. The manual method has high labor intensity and low operating efficiency, while the automatic mold opening and closing device generally uses an automatic screw locking machine in conjunction with bolts to achieve the opening and closing of the side panel and the mold frame. This structural form not only has poor reliability and is prone to thread slippage, but also has high precision requirements, complex structure, and high cost. At the same time, after the ALC mold opening device opens the mold, it is necessary to manually apply lubricant to avoid demolding failure during the next use. However, in the process of manually applying the lubricant, the staff is required to apply it evenly inside the mold, which takes too long and is not convenient for the user to quickly and evenly apply it. Utility Model Content

[0004] The technical problem mainly solved by the utility model is to provide a blank plate mold frame opening device for an ALC flip crane. The existing ALC mold opening device has two forms: manual and automatic mold opening and closing devices. The manual method has high labor intensity and low operating efficiency, while the automatic mold opening and closing device generally adopts an automatic screw locking machine in conjunction with bolts to realize the opening and closing of the side panel and the mold frame. This structural form not only has poor reliability and is prone to thread slippage, but also has high precision requirements, complex structure and high cost. At the same time, after the ALC mold opening device opens the mold, it is necessary to manually apply lubricant to avoid demolding failure during the next use. However, in the process of manually applying the lubricant, the staff is required to evenly apply it inside the mold, which takes too long and is not convenient for the user to quickly and evenly apply it.

[0005] To solve the above technical problems, according to one aspect of the utility model, more specifically, a blank plate mold frame opening device for an ALC flip crane comprises a storage box, a locking box is symmetrically fixedly connected to the lower right side of the storage box, the opposite sides of the two locking boxes are integrally formed with a sliding groove 1, a mold body is arranged between the opposite sides of the two locking boxes, the left and right sides of the interior of the mold body are rotatably connected to a side plate through a rotating shaft, the rear surface of the mold body and the front surface of the side plate are fixedly connected with a protrusion, the opposite sides of the two protrusions extend to the inside of the two sliding grooves 1 respectively, the lower surface of the storage box and the lower surfaces of the two locking boxes are fixedly connected with a plurality of supporting legs, the lower surface of the mold body is symmetrically fixedly connected with a plurality of moving wheels, a through-type storage port is integrally formed on the right side of the storage box and above the two locking boxes, and a smearing box is arranged inside the storage box.

[0006] Furthermore, the inner right sides of the two locking boxes are fixedly connected with sliding rods, the left ends of the two sliding rods are fixedly connected to the inner left side of the storage box body, the outer side walls of the two sliding rods are slidably connected with connecting rods, the top ends of the two connecting rods are fixedly connected to the lower surface of the smear box, and the upper surfaces of the two locking boxes are provided with a through-type sliding groove 2, and the front surface of the locking box located in front of the storage box body is integrally formed with a sliding groove 3, and the front surface of the connecting rod located in the front of the storage box body is fixedly connected with a pulling rod, and the front end of the pulling rod passes through the sliding groove 3 and extends to the front of the locking box.

[0007] Furthermore, a storage cavity is integrally formed inside the smear box, a movable plate is slidably connected inside the storage cavity, a U-shaped plate is fixedly connected to the lower surface of the movable plate, side brushes are fixedly connected to the left and right sides of the U-shaped plate, a bottom brush is fixedly connected to the lower surface of the U-shaped plate, a driving motor 1 is fixedly connected to the inner upper surface of the storage cavity, a threaded rod is fixedly connected to the bottom end of the output shaft of the driving motor 1, the bottom end of the threaded rod passes through the movable plate and is fixedly connected to a limiting plate, a lubricating liquid cavity is integrally formed inside the smear box and outside the storage cavity, a suction pump is symmetrically fixedly connected to the inner lower surface of the lubricating liquid cavity, and a connecting hose is fixedly connected to the output ends of the two suction pumps between the movable plate.

[0008] Furthermore, the lower surface of the mold body is fixedly connected with a driving motor 2, and the front end of the output shaft of the driving motor 2 is fixedly connected with a transmission gear 1, and the lower surface of the mold body is slidably connected with a rack plate, and the transmission gear 1 is meshingly connected with the rack plate, and the lower surface of the side plate is symmetrically provided with engaging grooves, and the lower surface of the mold body and the rear of the rack plate are symmetrically fixedly connected with connecting plates, and the front surfaces of the two connecting plates are rotatably connected with the transmission gear 2 through a rotating shaft, and the two transmission gears 2 are meshingly connected with the rack plate, and the centers of the front surfaces of the two transmission gears 2 are fixedly connected with rotating rods, and the front ends of the two rotating rods are fixedly connected with engaging plates, and the upper surfaces of the two engaging plates extend to the insides of the two engaging grooves respectively.

[0009] Furthermore, a threaded hole is integrally formed on the upper surface of the coating box, and a sealing cover is threadedly connected to the inner side wall of the threaded hole.

[0010] Furthermore, a tray is provided on the left side of the storage box, and the right side of the tray extends into the interior of the storage box and is located below the smear box.

[0011] Furthermore, a control center is fixedly connected to the front surface of the coating box.

[0012] The beneficial effects of the blank plate mold frame opening device for ALC flip crane of the utility model are:

[0013] The smear box is controlled to slide out from the inside of the storage box by a set pull rod, and then the U-shaped plate is controlled to slide out to the inside of the mold body by a driving motor 1, and the lubricant is evenly applied to the inner side of the mold body by two side brushes and a bottom brush, thereby improving the demoulding efficiency of the device. After the application is completed, the U-shaped plate is retracted into the inside of the smear box by a driving motor 1, and the smear box is retracted into the inside of the storage box by a set pull rod, and then the mold body can be pulled out for grouting and demoulding. At the same time, the lubricant dropped from the inside of the smear box can be collected by a set tray to prevent the lubricant from contaminating the inside of the storage box;

[0014] The driving motor 2 is set to control the rotation of the transmission gear 1, and the rack plate is pulled by the rotation of the transmission gear 1, so that the side plate is opened by the movement of the rack plate. When the mold body is lifted and turned over by the turning crane, the device completes rapid demoulding due to gravity. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The utility model is further described in detail below with reference to the accompanying drawings and specific implementation methods.

[0016] Figure 1 This is a schematic diagram of the overall structure of a blank plate mold frame mold opening device for an ALC flip crane of the utility model;

[0017] Figure 2 It is a front view structural diagram of a cross section of a storage box and a clamping box of a blank plate mold frame opening device for an ALC flip crane according to the utility model;

[0018] Figure 3 It is a side structural schematic diagram of the cross section of a coating box of a blank plate mold frame opening device for an ALC flip crane of the utility model;

[0019] Figure 4 The utility model is a schematic diagram of the structure of the mold body of the blank plate mold frame opening device for the ALC flip crane in a bottom view.

[0020] In the figure: 1. storage box; 2. locking box; 3. sliding groove 1; 4. mold body; 5. side plate; 6. protrusion; 7. support leg; 8. moving wheel; 9. storage port; 10. coating box; 11. sliding rod; 12. connecting rod; 13. sliding groove 2; 14. sliding groove 3; 15. storage cavity; 16. moving plate; 17. U-shaped plate; 18. side brush; 19. bottom brush; 20. driving motor 1; 21. threaded rod; 22. limit plate; 23. lubricating liquid cavity; 24. suction pump; 25. connecting hose; 26. driving motor 2; 27. transmission gear 1; 28. rack plate; 29. ​​locking groove; 30. connecting plate; 31. transmission gear 2; 32. rotating rod; 33. locking plate; 34. threaded hole; 35. sealing cover; 36. tray; 37. control center; 38. pulling rod. DETAILED DESCRIPTION

[0021] The present invention will be described in detail below with reference to the accompanying drawings and in combination with embodiments. It should be noted that the embodiments and features in the embodiments of the present application can be combined with each other without conflict.

[0022] According to one aspect of the present invention, Figure 1-4 As shown, a blank plate mold frame opening device for an ALC flip crane is provided, comprising a storage box body 1, a clamping box 2 is symmetrically fixedly connected to the lower right side of the storage box body 1, a sliding groove 3 is integrally formed on the opposite sides of the two clamping boxes 2, a mold body 4 is arranged between the opposite sides of the two clamping boxes 2, a side plate 5 is rotatably connected to the left and right sides of the inside of the mold body 4 through a rotating shaft, a protrusion 6 is fixedly connected to the rear surface of the mold body 4 and the front surface of the side plate 5, and the opposite sides of the two protrusions 6 extend to the inside of the two sliding grooves 3 respectively, a plurality of supporting legs 7 are fixedly connected to the lower surface of the storage box body 1 and the lower surfaces of the two clamping boxes 2, a plurality of moving wheels 8 are symmetrically fixedly connected to the lower surface of the mold body 4, a through-type storage port 9 is integrally formed on the right side of the storage box body 1 and above the two clamping boxes 2, and a smearing box 10 is arranged inside the storage box body 1;

[0023] When the utility model is used, the storage box 1 and the two engaging boxes 2 are supported and fixed by the multiple supporting legs 7, the mold body 4 is moved by the multiple moving wheels 8, and the mold body 4 is fixed between the two engaging boxes 2 by the engagement between the two protrusions 6 and the two sliding grooves 3, and then the lubricant is evenly applied to the inside of the mold body 4 by operating the smear box 10 to prevent the phenomenon of being unable to demold, and then the grouting and solidification are carried out inside the mold body 4, and the mold body 4 is turned over as a whole by the turning crane, and the rapid demolding is completed by releasing the limit of the side plate 5.

[0024] In this embodiment, the right sides of the interiors of the two snap-fit ​​boxes 2 are fixedly connected with sliding rods 11, the left ends of the two sliding rods 11 are fixedly connected with the left sides of the interior of the storage box body 1, the outer side walls of the two sliding rods 11 are slidably connected with connecting rods 12, the top ends of the two connecting rods 12 are fixedly connected with the lower surface of the smear box 10, the upper surfaces of the two snap-fit ​​boxes 2 are provided with through-type sliding grooves 13, the front surface of the snap-fit ​​boxes 2 located in front of the storage box body 1 is integrally formed with sliding grooves 3 14, the front surface of the connecting rods 12 located in front of the interior of the storage box body 1 is fixedly connected with a pulling rod 38, the front end of the pulling rod 38 passes through the sliding grooves 3 14 and extends to the front of the snap-fit ​​box 2;

[0025] When the utility model is in use, when the mold body 4 is located between the two locking boxes 2, the two connecting rods 12 are controlled to slide to the right along the inside of the two sliding grooves 13 by pulling the set pulling rod 38, and the coating box 10 is moved out of the storage port 9 by the sliding of the two connecting rods 12, so as to facilitate the rapid coating of lubricant on the inside of the mold body 4 and improve the demoulding efficiency.

[0026] In the present embodiment, a storage cavity 15 is integrally formed inside the smear box 10, a movable plate 16 is slidably connected inside the storage cavity 15, a U-shaped plate 17 is fixedly connected to the lower surface of the movable plate 16, side brushes 18 are fixedly connected to the left and right sides of the U-shaped plate 17, a bottom brush 19 is fixedly connected to the lower surface of the U-shaped plate 17, a driving motor 20 is fixedly connected to the upper surface of the storage cavity 15, a threaded rod 21 is fixedly connected to the bottom end of the output shaft of the driving motor 20, the bottom end of the threaded rod 21 passes through the movable plate 16 and is fixedly connected to the limiting plate 22, a lubricating liquid cavity 23 is integrally formed inside the smear box 10 and outside the storage cavity 15, a suction pump 24 is symmetrically fixedly connected to the lower surface of the lubricating liquid cavity 23, and a connecting hose 25 is fixedly connected between the output ends of the two suction pumps 24 and the movable plate 16;

[0027] When the utility model is used, after the coating box 10 is slid out by pulling the provided pulling rod 38, the provided driving motor 20 controls the threaded rod 21 to rotate, and the threaded rod 21 drives the movable plate 16 to slide downward inside the storage cavity 15, and the movable plate 16 slides downward to slide the U-shaped plate 17 to the bottom of the coating box 10, and then the coating box 10 is driven to slide rightward on the upper side of the mold body 4 by pulling the pulling rod 38, and the U-shaped plate 17 is driven to slide inside the mold body 4 by the mold body 4, so that the lubricant is evenly applied to the inner side of the mold body 4 by two side brushes 18 and one bottom brush 19, so that the demoulding efficiency of the device can be improved, and the lubricant in the lubricating liquid cavity 23 can be regularly transported to the inside of the U-shaped plate 17 by the provided two suction pumps 24 and two connecting hoses 25, thereby increasing the coating efficiency.

[0028] In this embodiment, a driving motor 26 is fixedly connected to the lower surface of the mold body 4, and a transmission gear 1 27 is fixedly connected to the front end of the output shaft of the driving motor 26. A rack plate 28 is slidably connected to the lower surface of the mold body 4, and the transmission gear 1 27 is meshed with the rack plate 28. The lower surface of the side plate 5 is symmetrically provided with a clamping groove 29. A connecting plate 30 is symmetrically fixedly connected to the lower surface of the mold body 4 and located behind the rack plate 28. The front surfaces of the two connecting plates 30 are both rotatably connected to the transmission gear 2 31 through a rotating shaft. The two transmission gears 2 31 are meshed with the rack plate 28. The front surfaces of the two transmission gears 2 31 are fixedly connected to a rotating rod 32 at the center, and the front ends of the two rotating rods 32 are fixedly connected to a clamping plate 33. The upper surfaces of the two clamping plates 33 extend to the inside of the two clamping grooves 29 respectively.

[0029] When the utility model is used, after the mold body 4 is lifted and flipped by the set flip crane, the drive motor 26 is started to control the rotation of the transmission gear 1 27, and the rack plate 28 is pulled by the transmission gear 1 27. The two transmission gears 2 31 are controlled to rotate by the movement of the rack plate 28. The two transmission gears 2 31 rotate the two engaging plates 33 out of the two engaging grooves 29 through the two rotating rods 32, and then the side plate 5 is opened by gravity, so that the device completes the demoulding.

[0030] In this embodiment, a threaded hole 34 is integrally formed on the upper surface of the coating box 10 , and a sealing cover 35 is threadedly connected to the inner wall of the threaded hole 34 . After the sealing cover 35 is rotated, lubricant is added to the lubricating fluid chamber 23 through the sealing cover 35 .

[0031] In this embodiment, a tray 36 is provided on the left side of the storage box 1, and the right side of the tray 36 extends into the interior of the storage box 1 and is located below the coating box 10. The tray 36 can collect the lubricant dropped from the coating box 10 to prevent the lubricant from contaminating the interior of the storage box 1.

[0032] In this embodiment, a control center 37 is fixedly connected to the front surface of the coating box 10 , and the coating box 10 is controlled by the control center 37 to apply the lubricant.

[0033] The working principle of the device is as follows: when the utility model is used, the storage box 1 and the two engaging boxes 2 are supported and fixed by means of a plurality of supporting legs 7, the mold body 4 is moved by means of a plurality of moving wheels 8, the mold body 4 is fixed between the two engaging boxes 2 by means of the engagement between the two protrusions 6 and the two sliding grooves 3, and then the lubricant is evenly applied to the inside of the mold body 4 by operating the smear box 10 to prevent the phenomenon of being unable to demold, and then the grouting and solidification is carried out inside the mold body 4, and then the mold body 4 is flipped as a whole by means of a flip crane, and then the rapid demolding is completed by releasing the limit of the side plate 5.

[0034] The electrical components that appear in this article are all electrical components that exist in reality.

[0035] Of course, the above description is not a limitation of the present invention, and the present invention is not limited to the above examples. Changes, modifications, additions or substitutions made by ordinary technicians in this technical field within the essential scope of the present invention also fall within the protection scope of the present invention.

Claims

1. A blank plate mold frame opening device for an ALC flip crane, comprising a storage box (1), Features: A snap-fit ​​box (2) is symmetrically fixedly connected to the lower right side of the storage box (1), and a sliding groove (3) is integrally formed on the opposite sides of the two snap-fit ​​boxes (2). A mold body (4) is arranged between the opposite sides of the two snap-fit ​​boxes (2). The left and right sides of the interior of the mold body (4) are rotatably connected to a side plate (5) via a rotating shaft. The rear surface of the mold body (4) and the front surface of the side plate (5) are fixedly connected with a protrusion (6), and the opposite sides of the two protrusions (6) extend to the inside of the two sliding grooves (3) respectively. The lower surface of the storage box (1) and the lower surfaces of the two snap-fit ​​boxes (2) are fixedly connected with a plurality of supporting legs (7), and the lower surface of the mold body (4) is symmetrically fixedly connected with a plurality of moving wheels (8). A through-type storage port (9) is integrally formed on the right side of the storage box (1) and above the two snap-fit ​​boxes (2), and a smear box (10) is arranged inside the storage box (1).

2. A blank plate mold frame opening device for an ALC flip crane according to claim 1, Features: The inner right sides of the two snap-fit ​​boxes (2) are fixedly connected with sliding rods (11), the left ends of the two sliding rods (11) are fixedly connected with the inner left sides of the storage box body (1), the outer side walls of the two sliding rods (11) are slidably connected with connecting rods (12), the top ends of the two connecting rods (12) are fixedly connected with the lower surface of the coating box (10), the upper surfaces of the two snap-fit ​​boxes (2) are provided with through-type sliding grooves 2 (13), the front surface of the snap-fit ​​boxes (2) located in front of the storage box body (1) is integrally formed with sliding grooves 3 (14), and the front surface of the connecting rod (12) located in front of the interior of the storage box body (1) is fixedly connected with a pulling rod (38), the front end of the pulling rod (38) passes through the sliding groove 3 (14) and extends to the front of the snap-fit ​​box (2).

3. The blank plate mold frame opening device for the ALC flip crane according to claim 1, Features: The interior of the smear box (10) is integrally formed with a storage cavity (15), the interior of the storage cavity (15) is slidably connected to a movable plate (16), the lower surface of the movable plate (16) is fixedly connected to a U-shaped plate (17), the left and right sides of the U-shaped plate (17) are fixedly connected to side brushes (18), the lower surface of the U-shaped plate (17) is fixedly connected to a bottom brush (19), the upper surface of the interior of the storage cavity (15) is fixedly connected to a drive motor (20), and the drive motor (21) is fixedly connected to the upper surface of the storage cavity (15). 0) is fixedly connected to the bottom end of the output shaft thereof, the bottom end of the threaded rod (21) passes through the movable plate (16) and is fixedly connected to a limiting plate (22), a lubricating liquid chamber (23) is integrally formed inside the coating box (10) and outside the storage chamber (15), a suction pump (24) is symmetrically fixedly connected to the inner lower surface of the lubricating liquid chamber (23), and a connecting hose (25) is fixedly connected between the output ends of the two suction pumps (24) and the movable plate (16).

4. The blank plate mold frame opening device for the ALC flip crane according to claim 1, Features: The lower surface of the mold body (4) is fixedly connected to a second drive motor (26), the front end of the output shaft of the second drive motor (26) is fixedly connected to a transmission gear (27), the lower surface of the mold body (4) is slidably connected to a rack plate (28), the transmission gear (27) and the rack plate (28) are meshingly connected, the lower surface of the side plate (5) is symmetrically provided with a snap-fit ​​groove (29), the lower surface of the mold body (4) and located behind the rack plate (28) are symmetrically fixedly connected A connecting plate (30) is provided, and the front surfaces of the two connecting plates (30) are rotatably connected to a transmission gear (31) via a rotating shaft, and the two transmission gears (31) are meshingly connected to the rack plate (28), and the centers of the front surfaces of the two transmission gears (31) are fixedly connected to a rotating rod (32), and the front ends of the two rotating rods (32) are fixedly connected to a clamping plate (33), and the upper surfaces of the two clamping plates (33) extend to the inside of the two clamping grooves (29) respectively.

5. The blank plate mold frame opening device for the ALC flip crane according to claim 1, Features: A threaded hole (34) is integrally formed on the upper surface of the coating box (10), and a sealing cover (35) is threadedly connected to the inner wall of the threaded hole (34).

6. The blank plate mold frame opening device for the ALC flip crane according to claim 1, Features: A tray (36) is provided on the left side of the storage box (1), and the right side of the tray (36) extends into the interior of the storage box (1) and is located below the smear box (10).

7. The blank plate mold frame opening device for the ALC flip crane according to claim 1, Features: A control center (37) is fixedly connected to the front surface of the smear box (10).