Dispersing device for three-roller machine and three-roller machine
By using a dispersion device with a roller speed ratio of 1:3:9 and adjustable roller gap in the roller shaft is solved, the problem of insufficient dispersion uniformity in the prior art is solved, and efficient dispersion of conductive glue and bubble elimination are achieved. , improve product quality.
Patent Information
- Application Number
- CN202420211785.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-29
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-01-29
AI Technical Summary
The existing three-roller machine has insufficient dispersion uniformity during the dispersion process of conductive adhesives, and the equipment cost is increased after the introduction of advanced control systems, and the economic benefits are low.
Design a dispersion device for a three-roller machine, including three horizontally arranged roller shafts, with the same radius, the rotation speed ratio between the roller shafts is 1:3:9, the roller shaft gap can be adjusted between 1-120um, and the passing speed is Poor and gap adjustments provide shear force for good dispersion.
It improves the dispersion effect and product quality of conductive adhesives, effectively eliminates large bubbles, and improves product quality.
Smart Images

Figure CN222135539U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of dispersion devices, in particular to a dispersion device for a three-roller machine and a three-roller machine using the dispersion device. Background Art
[0002] In the production process of conductive adhesive, the dispersion of materials by a three-roller mill is often involved. The three-roller mill includes three horizontally arranged rollers. The rotation of the rollers generates shear force between the materials, thereby achieving the effect of mixing or dispersion. The three-roller mill is often used for pretreatment of the mixed materials before entering the double planetary mixer to improve the uniformity of the mixed materials. However, the three-roller mill of the prior art often has insufficient dispersion uniformity. Although those skilled in the art have proposed that it can be improved by using a more advanced control system, the effect is still not good, and the introduction of advanced control systems leads to increased equipment costs and low economic benefits. Utility Model Content
[0003] In view of the defects in the prior art, the purpose of the utility model is to provide a dispersing device for a three-roller machine and a three-roller machine using the dispersing device.
[0004] According to a first aspect of the utility model, a dispersing device for a three-roller machine is provided, comprising an adjusting device and a first roller, a second roller and a third roller arranged horizontally, wherein the radius of the first roller, the second roller and the third roller are the same, and the adjusting device comprises a first adjusting device and a second adjusting device;
[0005] The first roller and the second roller are adjacent and rotate in opposite directions, and the first adjusting device is used to adjust the distance between the first roller and the second roller so that the distance is controlled between 1-120um; the second roller and the third roller are adjacent and rotate in opposite directions, and the second adjusting device is used to adjust the distance between the second roller and the third roller so that the distance is controlled between 1-120um;
[0006] Taking the rotation speed of the first roller as the reference speed, the rotation speed of the second roller is 3 times the rotation speed of the first roller, and the rotation speed of the third roller is 9 times the rotation speed of the first roller.
[0007] Preferably, the distance D1 between the first roller and the second roller is greater than the distance D2 between the second roller and the third roller.
[0008] Preferably, D1:D2=1.5:1.
[0009] According to a second aspect of the utility model, a three-roll mill is provided, comprising the dispersing device for a three-roll mill as described in any one of the above items.
[0010] Compared with the prior art, the utility model has the following beneficial effects:
[0011] 1. The three-roller dispersing device provided by the utility model can provide shear force to the filler inside the material to achieve a good dispersing effect by controlling the speed difference between the rollers (i.e. controlling the rotation speed ratio of the first, second and third rollers = 1:3:9) and adjusting the roller gap, thereby improving the product quality of the conductive adhesive.
[0012] 2. The three-roller dispersing device provided by the utility model can finely adjust the roller gap between 1-120um, so most of the larger bubbles can be squeezed out in advance during the dispersing process, thereby improving the product quality of the conductive adhesive. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Other features, objects and advantages of the present invention will become more apparent by reading the detailed description of non-limiting embodiments with reference to the following drawings:
[0014] Figure 1 This is a simplified structural diagram of the three-roller dispersing device described in Example 1 of the utility model.
[0015] The figure shows:
[0016] 1- first roller;
[0017] 2- second roller;
[0018] 3- the third roller;
[0019] D1-the distance between the first roller and the second roller;
[0020] D2-the distance between the second roller and the third roller DETAILED DESCRIPTION
[0021] In order to make the purpose, technical solution and advantages of the embodiments of the present application clearer, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments. The components of the embodiments of the present application described and shown in the drawings here can be arranged and designed in various different configurations.
[0022] Therefore, the following detailed description of the embodiments of the present application provided in the accompanying drawings is not intended to limit the scope of the present application for which protection is sought, but merely represents selected embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of the present application.
[0023] It should be noted that similar numbers and letters represent similar items in the following figures. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in the subsequent figures. In addition, all directional indications in this application (such as up, down, left, right, front, back, bottom...) are only used to explain the relative position relationship, movement, etc. between the components under a certain specific posture (as shown in the figures). If the specific posture changes, the directional indication will also change accordingly. Furthermore, the descriptions involving "first", "second", etc. in the application are only for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated.
[0024] First Embodiment
[0025] This embodiment provides a three-roller dispersing device, such as Figure 1 As shown, the dispersing device includes an adjusting device and a first roller 1, a second roller 2 and a third roller 3 arranged horizontally, the first roller 1, the second roller 2 and the third roller 3 have the same radius, and the adjusting device includes a first adjusting device and a second adjusting device.
[0026] The first roller 1 and the second roller 2 are adjacent and rotate in opposite directions, and the first adjusting device is used to adjust the distance D1 between the first roller 1 and the second roller 2 and control the distance between them to be between 1-120um; the second roller 2 and the third roller 3 are adjacent and rotate in opposite directions, and the second adjusting device is used to adjust the distance D2 between the second roller 2 and the third roller 3 and control the distance between them to be between 1-120um. Preferably, the distance D1 between the first roller 1 and the second roller 2 is greater than the distance D2 between the second roller 2 and the third roller 3, and D1:D2=1.5:1.
[0027] Taking the rotation speed V1 of the first roller 1 as the reference speed, the rotation speed V2 of the second roller 2 is 3 times the rotation speed V1 of the first roller 1, and the rotation speed V3 of the third roller 3 is 9 times the rotation speed V1 of the first roller 1, that is, the rotation speed ratio V1:V2:V3 among the first roller 1, the second roller 2 and the third roller 3 is 1:3:9.
[0028] The three-roller dispersing device provided in this embodiment can provide shear force to the filler inside the material and achieve a good dispersing effect by controlling the speed difference between the rollers (i.e., controlling the first roller V1: the second roller V2: the third roller V3 = 1:3:9, when the speed of the first roller 1 is adjusted, the speeds of the second roller 2 and the third roller 3 are automatically adjusted in a ratio of 1:3:9) and adjusting the roller gap; and because the roller gap can be finely adjusted between 1-120um, most of the larger bubbles can be squeezed out in advance during the dispersing process, thereby improving the product quality of the conductive adhesive.
[0029] Second Embodiment
[0030] This embodiment provides a three-roll mill, including the dispersing device for the three-roll mill described in the first embodiment.
[0031] The specific embodiments of the present invention are described above. Through the above description, relevant staff can make various changes and modifications without departing from the technical concept of the present invention.
Claims
1. A dispersing device for a three-roller machine, characterized in that: It comprises an adjusting device and a first roller, a second roller and a third roller arranged horizontally, wherein the radius of the first roller, the second roller and the third roller are the same, and the adjusting device comprises a first adjusting device and a second adjusting device; The first roller and the second roller are adjacent and rotate in opposite directions, and the first adjusting device is used to adjust the distance between the first roller and the second roller so that the distance is controlled between 1-120um; the second roller and the third roller are adjacent and rotate in opposite directions, and the second adjusting device is used to adjust the distance between the second roller and the third roller so that the distance is controlled between 1-120um; Taking the rotation speed of the first roller as the reference speed, the rotation speed of the second roller is 3 times the rotation speed of the first roller, and the rotation speed of the third roller is 9 times the rotation speed of the first roller.
2. The three-roller dispersing device according to claim 1, characterized in that: The distance D1 between the first roller and the second roller is greater than the distance D2 between the second roller and the third roller.
3. The three-roller dispersing device according to claim 2, characterized in that: The D1:D2=1.5:
1.
4. A three-roller mill, characterized in that: A three-roller dispersing device comprising the dispersing device according to any one of claims 1 or 3.
