Continuous feeding metal material nondestructive testing device

Abstract

The utility model discloses a continuous feeding metal material nondestructive testing device, and relates to the technical field of nondestructive testing, the continuous feeding metal material nondestructive testing device comprises a workbench, four corners of the bottom surface of the workbench are all provided with support legs, the top surface of the workbench is provided with a mounting hole, and the mounting hole is provided with a through hole. The feeding assembly is arranged in an inner cavity of the mounting hole, and the feeding assembly is used for placing and conveying metal materials; the number of the guiding assemblies is two, the two guiding assemblies are symmetrically distributed, the two guiding assemblies are arranged in the middles of the two sides of the surface of the top of the workbench correspondingly, and the guiding assemblies are used for guiding and limiting metal materials; according to the metal material detection device, the metal material can be detected, and the position of the metal material does not need to be manually adjusted by a worker, so that the detection efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of nondestructive testing, in particular to a nondestructive testing device for metal materials with continuous feeding. Background Art

[0002] Metal materials refer to metal elements or materials with metal properties that are mainly composed of metal elements. There is a patent for a non-destructive testing device for metal materials. The patent publication number CN219935836U includes a fixed table, the inner surface of the limit groove is slidably provided with two push plates, the inner surface of the fixed table is movably inserted with a push rod, the inner surface of the support block is movably installed with two support rods, the inner surface of the limit groove is fixedly installed with two springs, and the top outer surfaces of the two push plates are fixedly installed with clamps. The non-destructive testing device for metal materials pushes the push block to move inward by pushing the push rod, the support block pushes the two fixed blocks away from each other by pushing the support rod, the fixed block drives the two clamps away from each other by pushing the push plate, the material is placed on the fixed table and the push block is released, the spring pushes the push plate to make the two clamps close to the material to clamp the material, so that the material can be quickly installed and disassembled, which speeds up the detection speed.

[0003] Regarding the above-mentioned related technologies, the inventors believe that the following defects exist: although the materials can be tested, when the staff needs to test multiple identical metal materials, the staff needs to manually adjust the position of the metal materials and then test them, thereby reducing the detection efficiency. Therefore, we propose a metal material non-destructive testing device with continuous feeding to solve the above-mentioned problems. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model provides a nondestructive testing device for metal materials with continuous feeding, which solves the problem of being unable to continuously feed materials.

[0005] To achieve the above objectives, the utility model is implemented through the following technical solutions: a non-destructive testing device for metal materials with continuous feeding, comprising a workbench, support legs are arranged at the four corners of the bottom surface of the workbench, and mounting holes are opened on the top surface of the workbench, and also includes:

[0006] A feeding assembly, which is arranged in the inner cavity of the mounting hole and is used for placing and conveying metal materials;

[0007] A guide assembly, wherein two guide assemblies are provided, the two guide assemblies are symmetrically distributed, and the two guide assemblies are respectively arranged at the center of both sides of the top surface of the workbench, and the guide assemblies are used to guide and limit the metal material; and

[0008] A detection component is arranged on one side of the top surface of the workbench, and is used for performing non-destructive detection on the metal material conveyed by the feeding component.

[0009] Preferably, the feeding assembly includes three rotating rollers, each of which is provided with a rotating shaft at a center position on one end surface of the rotating roller, a driving motor is provided on the left side of one side surface of the workbench, an output end of the driving motor passes through the workbench and is rotatably connected to the rotating shaft at one end, and the outer surfaces of the three rotating rollers are rotatably connected to conveyor belts.

[0010] Preferably, a plurality of stops are provided at the center of the top surface of the conveyor belt, and the plurality of stops are distributed in a linear array, and the stops are used to push and separate the metal materials.

[0011] Preferably, the guide assembly includes a mounting plate, which is arranged at a central position on one side of the top surface of the workbench, a first electric telescopic rod is inlaid and connected to the surface of one side of the mounting plate, and a guide plate is arranged at an output end of the first electric telescopic rod.

[0012] Preferably, a rubber strip is provided on one side surface of the guide plate, and the rubber strip is used to protect the metal material.

[0013] Preferably, the detection component includes a gantry, which is arranged on one side of the top surface of the workbench and close to the mounting plate, an electric linear slide is arranged at the center of the inner cavity of the gantry, and a connecting plate is arranged at the output end of the electric linear slide;

[0014] A second electric telescopic rod is arranged at the center of the bottom surface of the connecting plate, an ultrasonic probe is arranged at the output end of the second electric telescopic rod, and an ultrasonic flaw detection host is arranged at one side of the outer wall of the gantry.

[0015] Preferably, it also includes: a touch all-in-one machine, which is arranged on a surface of one side of the gantry and is used to control equipment operation and receive information.

[0016] Beneficial Effects

[0017] The utility model provides a nondestructive testing device for metal materials with continuous feeding. Compared with the prior art, it has the following beneficial effects:

[0018] The metal material nondestructive testing device with continuous feeding, when it is necessary to perform damage testing on the metal material, firstly, the workbench is placed at a preset position, and then four supporting legs are fixedly connected to the four corners of the bottom surface of the workbench respectively, so that the four supporting legs can provide support for the workbench, and since a mounting hole is provided at the center of the top surface of the workbench, the staff can install the feeding assembly in the inner cavity of the mounting hole, and then the feeding assembly can transport multiple metal materials, so that the staff can continuously feed the metal materials;

[0019] Since guide assemblies are fixedly installed at the center positions on both sides of the top surface of the workbench, the workbench can provide support for the two guide assemblies, and then the two guide assemblies can guide and limit the multiple metal materials on the top surface of the feeding assembly, so that each metal material can enter the detection assembly position smoothly. Since the detection assembly is fixedly connected to one side of the top surface, the detection assembly can perform non-destructive testing on the multiple metal materials conveyed by the feeding assembly in turn, thereby improving the detection efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0021] Figure 2 This is a schematic diagram of the overall side structure of the utility model;

[0022] Figure 3 This is a schematic diagram of the structure of the feeding assembly of the utility model;

[0023] Figure 4 This is a schematic diagram of the structure of the drive motor of the utility model;

[0024] Figure 5 This is a schematic diagram of the structure of the detection component of the utility model.

[0025] In the figure: 1. workbench; 2. supporting legs; 3. mounting holes; 4. feeding assembly; 41. rotating roller; 42. rotating shaft; 43. driving motor; 44. conveyor belt; 45. stopper; 5. guiding assembly; 51. mounting plate; 52. first electric telescopic rod; 53. guiding plate; 54. rubber strip; 6. detecting assembly; 61. gantry; 62. electric linear slide; 63. connecting plate; 64. second electric telescopic rod; 65. ultrasonic probe; 66. ultrasonic flaw detection host; 7. touch all-in-one machine. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] See also Figure 1-5 The utility model provides a technical solution: a nondestructive testing device for metal materials with continuous feeding, comprising a workbench 1, wherein support legs 2 are arranged at the four corners of the bottom surface of the workbench 1, and a mounting hole 3 is opened on the top surface of the workbench 1, and further comprising: a feeding assembly 4, wherein the feeding assembly 4 is arranged in the inner cavity of the mounting hole 3, and the feeding assembly 4 is used to place and transport the metal material; a guiding assembly 5, wherein two guiding assemblies 5 are arranged, and the two guiding assemblies 5 are distributed in a symmetrical manner, and the two guiding assemblies 5 are respectively arranged at the center positions on both sides of the top surface of the workbench 1, and the guiding assembly 5 is used to guide and limit the metal material; and a detection assembly 6, wherein the detection assembly 6 is arranged on one side of the top surface of the workbench 1, and the detection assembly 6 is used to perform nondestructive testing on the metal material transported by the feeding assembly 4;

[0028] When it is necessary to perform damage detection on metal materials, first place the workbench 1 at a preset position, and then fix the four supporting legs 2 at the four corners of the bottom surface of the workbench 1, so that the four supporting legs 2 can provide support for the workbench 1. Since a mounting hole 3 is provided at the center of the top surface of the workbench 1, the staff can install the feeding assembly 4 in the inner cavity of the mounting hole 3, so that the feeding assembly 4 can transport multiple metal materials, so that the staff can continuously feed the metal materials. Since guide assemblies 5 are fixedly installed at the center of both sides of the top surface of the workbench 1, the workbench 1 can provide support for the two guide assemblies 5, so that the two guide assemblies 5 can guide and limit the multiple metal materials on the top surface of the feeding assembly 4, so that each metal material can smoothly enter the position of the detection assembly 6. Since the detection assembly 6 is fixedly connected to one side of the top surface, the detection assembly 6 can perform non-destructive detection on the multiple metal materials conveyed by the feeding assembly 4 in turn, thereby improving the detection efficiency.

[0029] See also Figure 1 , Figure 2 , Figure 3The feeding assembly 4 includes a rotating roller 41, and there are three rotating rollers 41. A rotating shaft 42 is arranged at the center of one end surface of each rotating roller 41. A driving motor 43 is arranged at the left position on one side surface of the workbench 1. The output end of the driving motor 43 passes through the workbench 1 and is rotatably connected to the rotating shaft 42 at one end. The outer surfaces of the three rotating rollers 41 are rotatably connected to a conveyor belt 44. A plurality of stoppers 45 are arranged at the center of the top surface of the conveyor belt 44, and the plurality of stoppers 45 are distributed in a linear array. The stoppers 45 are used to push and separate the metal material.

[0030] The three rotating rollers 41 in the feeding assembly 4 can be rotatably installed in the mounting hole 3 via multiple rotating shafts 42, so that the rotating rollers 41 can rotate in the inner cavity of the mounting hole 3. A driving motor 43 is arranged on the left side of the surface of one side of the workbench 1, and the output end of the driving motor 43 passes through the workbench 1 and is rotatably connected to the rotating shaft 42 at one end. At the same time, the outer surfaces of the three rotating rollers 41 are rotatably connected with a conveyor belt 44, so that the output end of the driving motor 43 can rotate to drive the rotating rollers 41 to rotate via the rotating shaft 42, and then the rotating shaft 42 can be driven to rotate, so that the conveyor belt 44 can drive the metal material to move. Since a plurality of blocks 45 are fixedly connected at the center position of the top surface of the conveyor belt 44, the block 45 can be attached to one end of the metal material, so that the conveyor belt 44 can push the metal material to move via the block 45 while moving.

[0031] See also Figure 1 , Figure 2 , Figure 4 The guide assembly 5 includes a mounting plate 51, which is arranged at a central position on one side of the top surface of the workbench 1. A first electric telescopic rod 52 is inlaid and connected to one side surface of the mounting plate 51. A guide plate 53 is arranged at the output end of the first electric telescopic rod 52. A rubber strip 54 is arranged on one side surface of the guide plate 53. The rubber strip 54 is used to protect the metal material.

[0032] The mounting plate 51 in the guide assembly 5 can be fixedly connected to the center position of one side of the top surface of the workbench 1, and can also provide a mounting base for the first electric telescopic rod 52. Since the output end of the first electric telescopic rod 52 is fixedly connected with the guide plate 53, the guide plate 53 can guide the metal material, and then the guide plate 53 can guide the metal materials of different sizes, so as to facilitate the detection assembly 6 to accurately detect the metal material. Since the surface of one side of the guide plate 53 is fixedly connected with a rubber strip 54, the rubber strip 54 can protect the metal material, and then the guide plate 53 can be prevented from scratching the metal material.

[0033] See also Figure 1 , Figure 2 , Figure 4The detection component 6 includes a gantry 61, which is arranged on one side of the top surface of the workbench 1 and close to the mounting plate 51. An electric linear slide 62 is arranged at the center of the inner cavity of the gantry 61, and a connecting plate 63 is arranged at the output end of the electric linear slide 62; a second electric telescopic rod 64 is arranged at the center of the bottom surface of the connecting plate 63, and an ultrasonic probe 65 is arranged at the output end of the second electric telescopic rod 64. An ultrasonic flaw detection host 66 is arranged on one side of the outer wall of the gantry 61;

[0034] The gantry 61 in the detection component 6 can be fixedly connected to one side of the top surface of the workbench 1 and close to the mounting plate 51, and can also provide an installation basis for the electric linear slide 62. Since the output end of the electric linear slide 62 is fixedly connected to the connecting plate 63, the output end of the electric linear slide 62 can be moved while driving the connecting plate 63 to move left and right. Since the second electric telescopic rod 64 is fixedly connected to the center position of the bottom surface of the connecting plate 63, and the output end of the second electric telescopic rod 64 is fixedly connected to the ultrasonic probe 65, the output end of the second electric telescopic rod 64 can be telescoped to drive the ultrasonic probe 65 to move up and down, so that the ultrasonic probe 65 can be close to the metal material, so that the ultrasonic probe 65 can perform non-destructive testing on the metal material, and the monitoring data can be sent to the ultrasonic flaw detection host 66, so that it is convenient for the staff to check the situation of the metal material after the detection, thereby improving the convenience of metal material detection.

[0035] See also Figure 2 , Figure 5 , and also includes: a touch all-in-one machine 7, which is arranged on the surface of one side of the gantry 61. The touch all-in-one machine 7 is used to control the operation of the device and receive information. Through the touch all-in-one machine 7, it can be fixedly connected to the surface of one side of the gantry 61, and can also control the driving motor 43, the first electric telescopic rod 52 and the second electric telescopic rod 64, so as to improve convenience.

[0036] During operation, when it is necessary to perform damage detection on metal materials, first place the workbench 1 at a preset position, and then fix the four supporting legs 2 at the four corners of the bottom surface of the workbench 1, so that the four supporting legs 2 can provide support for the workbench 1. Since a mounting hole 3 is provided at the center of the top surface of the workbench 1, the staff can install the feeding assembly 4 in the inner cavity of the mounting hole 3, so that the feeding assembly 4 can transport multiple metal materials, so that the staff can continuously feed the metal materials. Since guide assemblies 5 are fixedly installed at the center of both sides of the top surface of the workbench 1, the workbench 1 can provide support for the two guide assemblies 5, so that the two guide assemblies 5 can guide and limit the multiple metal materials on the top surface of the feeding assembly 4, so that each metal material can smoothly enter the position of the detection assembly 6. Since the detection assembly 6 is fixedly connected to one side of the top surface, the detection assembly 6 can perform non-destructive detection on the multiple metal materials conveyed by the feeding assembly 4 in turn, thereby improving the detection efficiency.

[0037] The three rotating rollers 41 in the feeding assembly 4 can be rotatably installed in the mounting hole 3 via multiple rotating shafts 42, so that the rotating rollers 41 can rotate in the inner cavity of the mounting hole 3. A driving motor 43 is arranged on the left side of the surface of one side of the workbench 1, and the output end of the driving motor 43 passes through the workbench 1 and is rotatably connected to the rotating shaft 42 at one end. At the same time, the outer surfaces of the three rotating rollers 41 are rotatably connected with a conveyor belt 44, so that the output end of the driving motor 43 can rotate to drive the rotating rollers 41 to rotate via the rotating shaft 42, and then the rotating shaft 42 can be driven to rotate, so that the conveyor belt 44 can drive the metal material to move. Since a plurality of blocks 45 are fixedly connected at the center position of the top surface of the conveyor belt 44, the block 45 can be attached to one end of the metal material, so that the conveyor belt 44 can push the metal material to move via the block 45 while moving.

[0038] The mounting plate 51 in the guide assembly 5 can be fixedly connected to the center position of one side of the top surface of the workbench 1, and can also provide a mounting base for the first electric telescopic rod 52. Since the output end of the first electric telescopic rod 52 is fixedly connected with the guide plate 53, the guide plate 53 can guide the metal material, and then the guide plate 53 can guide the metal materials of different sizes, so as to facilitate the detection assembly 6 to accurately detect the metal material. Since the surface of one side of the guide plate 53 is fixedly connected with a rubber strip 54, the rubber strip 54 can protect the metal material, and then the guide plate 53 can be prevented from scratching the metal material.

[0039] The gantry 61 in the detection component 6 can be fixedly connected to one side of the top surface of the workbench 1 and close to the mounting plate 51, and can also provide an installation basis for the electric linear slide 62. Since the output end of the electric linear slide 62 is fixedly connected to the connecting plate 63, the output end of the electric linear slide 62 can be moved while driving the connecting plate 63 to move left and right. Since the second electric telescopic rod 64 is fixedly connected to the center of the bottom surface of the connecting plate 63, and the output end of the second electric telescopic rod 64 is fixedly connected to the ultrasonic probe 65, the output end of the second electric telescopic rod 64 can be moved. The telescopic movement drives the ultrasonic probe 65 to move up and down, so that the ultrasonic probe 65 can be close to the metal material, so that the ultrasonic probe 65 can perform non-destructive testing on the metal material, and the monitoring data can be sent to the ultrasonic flaw detection host 66, so that the staff can check the situation of the metal material after the test, thereby improving the convenience of metal material testing. Through the touch all-in-one machine 7, it can be fixedly connected to the surface of one side of the gantry 61, and can also control the drive motor 43, the first electric telescopic rod 52 and the second electric telescopic rod 64, so as to improve the convenience.

[0040] In summary, the device can detect metal materials without requiring staff to manually adjust the position of the metal materials, thereby improving detection efficiency.

[0041] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.

Claims

1. A non-destructive testing device for metal materials with continuous feeding, comprising a workbench (1), wherein the bottom surface of the workbench (1) is provided with support legs (2) at four corners, and the top surface of the workbench (1) is provided with mounting holes (3). Features: Also includes: A feeding assembly (4), the feeding assembly (4) being arranged in the inner cavity of the mounting hole (3), and the feeding assembly (4) being used for placing and conveying metal materials; A guide assembly (5), wherein two guide assemblies (5) are provided, the two guide assemblies (5) are symmetrically distributed, and the two guide assemblies (5) are respectively arranged at the center positions on both sides of the top surface of the workbench (1), and the guide assemblies (5) are used to guide and limit the metal material; and A detection component (6), the detection component (6) is arranged on one side of the top surface of the workbench (1), and the detection component (6) is used to perform non-destructive testing on the metal material delivered by the feeding component (4).

2. A non-destructive testing device for metal materials with continuous feeding according to claim 1, Features: The feeding assembly (4) comprises a rotating roller (41), wherein three rotating rollers (41) are provided, and a rotating shaft (42) is provided at a central position on one end surface of each rotating roller (41). A driving motor (43) is provided at a left position on one side surface of the workbench (1), and an output end of the driving motor (43) passes through the workbench (1) and is rotatably connected to the rotating shaft (42) at one end thereof. The outer surfaces of the three rotating rollers (41) are rotatably connected to a conveyor belt (44).

3. A non-destructive testing device for metal materials with continuous feeding according to claim 2, Features: A plurality of stoppers (45) are arranged at the center of the top surface of the conveyor belt (44), and the plurality of stoppers (45) are distributed in a linear array, and the stoppers (45) are used to push and separate the metal material.

4. The nondestructive testing device for metal materials with continuous feeding according to claim 1, Features: The guide assembly (5) comprises a mounting plate (51), the mounting plate (51) being arranged at a central position on one side of the top surface of the workbench (1), a first electric telescopic rod (52) being inlaid and connected on one side surface of the mounting plate (51), and a guide plate (53) being arranged at the output end of the first electric telescopic rod (52).

5. A non-destructive testing device for metal materials with continuous feeding according to claim 4, Features: A rubber strip (54) is provided on one side surface of the guide plate (53), and the rubber strip (54) is used to protect the metal material.

6. A non-destructive testing device for metal materials with continuous feeding according to claim 4, Features: The detection component (6) comprises a gantry (61), the gantry (61) being arranged on one side of the top surface of the workbench (1) and close to the mounting plate (51), an electric linear slide (62) being arranged at the center of the inner cavity of the gantry (61), and a connecting plate (63) being arranged at the output end of the electric linear slide (62); A second electric telescopic rod (64) is arranged at a central position on the bottom surface of the connecting plate (63), an ultrasonic probe (65) is arranged at the output end of the second electric telescopic rod (64), and an ultrasonic flaw detection host (66) is arranged on one side of the outer wall of the gantry (61).

7. A non-destructive testing device for metal materials with continuous feeding according to claim 6, Features: Also includes: A touch all-in-one machine (7), the touch all-in-one machine (7) being arranged on a surface of one side of the gantry (61), the touch all-in-one machine (7) being used to control device operation and receive information.

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