Auxiliary device for replacing screen of vibrating screen

The auxiliary device facilitates single-person screen replacement on vibrating screens by using an I-beam and electric hoist system with adjustable hooks and sliding sleeves, addressing the inefficiency and safety concerns of manual screen changes.

CN222138468UActive Publication Date: 2024-12-10HENAN JINDADI CHEM IND CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420398491.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-01
Publication Date
2024-12-10
Estimated Expiration
2034-03-01

AI Technical Summary

Technical Problem

The process of replacing vibrating screen screens in baking soda production requires multiple people due to the weight of the frame cover, leading to inefficiency and safety risks in confined spaces.

Method used

An auxiliary device comprising an I-beam with an electric hoist carriage, lifting equipment, and an upper frame cover lifting frame, featuring adjustable anti-drop hooks and sliding sleeves, allows single-person operation by lifting and positioning the frame cover for easy screen replacement.

Benefits of technology

Enables single-person screen replacement, reducing manual labor and enhancing safety and efficiency by adjusting to different equipment sizes and configurations.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222138468U_ABST
    Figure CN222138468U_ABST
Patent Text Reader

Abstract

The utility model discloses an auxiliary device for replacing a screen of a vibrating screen, which relates to the field of screen replacement of vibrating screens and comprises I-shaped steel, an electric hoist carriage arranged on the I-shaped steel, hoisting equipment and an upper frame cover hoisting frame, the hoisting equipment is fixedly mounted at the bottom of the electric hoist carriage, and a rope is arranged on the getting-up equipment; the upper frame cover lifting frame comprises a lifting disc and N lifting arms, the lifting disc is detachably connected with the bottom end of the rope, the positions of the sliding sleeves are adjusted one by one according to the width or the length of the upper frame cover of the vibrating screen, the multiple anti-disengaging lifting hooks are adjusted to the proper positions one by one, the anti-disengaging lifting hooks are connected with the hanging points of the upper frame cover, and the lifting disc and the lifting arms are connected. The upper frame cover is hoisted by the hoisting equipment, and the upper frame cover is hoisted to a proper position by controlling the movement of the electric hoist trolley, so that a worker can replace the screen mesh conveniently, the replacement of the screen mesh can be completed by one person, the manual operation is reduced, and the quality and efficiency are improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the field of vibrating screen screen replacement, and in particular relates to an auxiliary device for vibrating screen screen replacement. Background Art

[0002] The scientific name of baking soda is sodium bicarbonate, also known as acid sodium carbonate. It is an acid salt and is used in food, medicine, film, tanning, mineral processing, metallurgy, fiber, rubber and other industries. It is generally used to make soda, ferment bread crumbs and steamed buns. It can also be used as a detergent and fire extinguishing agent. In the production process of baking soda, it is inevitable that there will be lumps or small particles in it, which will have a certain impact on the quality of the product, so a safety screening is required.

[0003] The baking soda production of our factory is generally between 100,000 tons and 150,000 tons, and the vibrating screen is used for continuous operation. As the use time increases, the screen of the vibrating screen is a wearable part and needs to be replaced in time after being damaged.

[0004] Steps for replacing the screen of vibrating screen:

[0005] 1. First loosen the screws of the clamping ring, remove the upper frame cover, and remove the damaged fine mesh;

[0006] 2. Spread the fine mesh flat on the vibrating screen mesh, put the upper frame cover back to its original position, tighten the fine mesh around with your hands, and use a pair of universal pliers to clamp the upper frame cover and the lower frame at the frame edges of the upper frame cover and the lower frame at the opposite ends of the machine body.

[0007] 3. Cut off all the fine mesh protruding from the edge of the frame around the vibrating screen except for 2 cm.

[0008] 4. Put the collar back on, loosen the universal pliers, hook the collar screws and tighten them;

[0009] 5. Use a soft hammer to evenly tap around the clamp ring, then tighten the copper nut and replace the fine mesh to complete.

[0010] Since the upper frame cover of the vibrating screen is heavy, it currently requires at least 6 people to lift it each time the net is changed. The actual net change operation takes a long time. Due to the large number of various equipment around and the small site, there is a risk of damage. It requires multiple people to operate and consumes labor.

[0011] Therefore, we propose an auxiliary device for vibrating screen changing to solve the above problems. Utility Model Content

[0012] In the process of replacing the screen of the vibrating screen, since the frame cover on the vibrating screen is heavy, at present, at least 6 people are needed to lift it each time the screen is replaced, and the actual operation of changing the screen takes a long time. Since there are many kinds of equipment around and the site is small, there is a hidden danger of collision, and multiple people are required to operate, which consumes labor. The utility model provides an auxiliary device for changing the screen of the vibrating screen.

[0013] The utility model solves the technical problem by adopting a solution: an auxiliary device for vibrating screen changing, comprising an I-beam and an electric hoist carriage arranged on the I-beam, and also comprising a lifting device and an upper frame cover lifting frame;

[0014] The lifting equipment is fixedly installed on the bottom of the electric hoist sports car, and a rope is provided on the lifting equipment;

[0015] The upper frame cover lifting frame includes a lifting plate and N lifting arms, and the lifting plate is detachably connected to the bottom end of the rope;

[0016] N suspension arms are arranged around the outer side of the suspension plate, a sliding sleeve is slidably arranged on the suspension arm, and an anti-drop hook for connecting with the upper frame cover is installed at the bottom of the sliding sleeve.

[0017] Preferably, the lifting equipment is an electric hoist and the rope is a steel wire rope.

[0018] Preferably, the lifting device is an electric fall chain and the rope is a lifting chain.

[0019] Preferably, the bottom end of the lifting chain is connected with a U-shaped bolt, and two reserved holes are provided on the lifting plate. The bottom ends of the U-shaped bolt pass through the two reserved holes respectively and are respectively threadedly connected with nuts.

[0020] Preferably, the suspension arm is fixedly connected to the suspension plate.

[0021] Preferably, one end of the boom is hingedly installed in an articulated seat via a pin, and the articulated seat is fixedly connected to the hanging plate.

[0022] Preferably, it also includes N groups of pulling components, the pulling components include a pulling rope and a spring buckle, one end of the pulling rope is connected to the sliding sleeve, and the other end of the pulling rope is detachably connected to the hanging chain through the spring buckle.

[0023] Preferably, four clips are fixedly installed on the top of the I-beam, and the four clips are arranged in groups of two corresponding to two beams respectively, and the clips are connected to the beams through expansion bolts.

[0024] Preferably, a reinforcement plate is installed between the clip and the I-beam.

[0025] Compared with the prior art, the beneficial effects of the utility model are:

[0026] 1. The utility model adjusts the position of the sliding sleeve one by one according to the width or length of the upper frame cover of the vibrating screen, adjusts the multiple anti-drop hooks to the appropriate positions one by one, connects the anti-drop hooks with the hanging points of the upper frame cover, lifts the upper frame cover by a lifting device, and controls the movement of the electric hoist sports car to lift the upper frame cover to a suitable position, so that workers can replace the screen, thereby realizing that the screen can be replaced by one person, reducing manual work and improving quality and efficiency.

[0027] 2. The utility model provides a slidable sleeve so that the anti-drop hook can be adjusted in position according to the size of the hoisted equipment, so as to facilitate the hoisting of different types of equipment, thereby improving the practicality and applicability of the device.

[0028] 3. The utility model provides a detachable upper frame cover lifting bracket, so that the upper frame cover lifting bracket is easy to disassemble, so as to facilitate the replacement of the lifting device and meet different usage requirements. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 This is a schematic diagram of the front view structure of the utility model;

[0030] Figure 2 It is a schematic diagram of the overhead structure of the hanging plate and the hanging arm of the utility model.

[0031] In the figure: 1 I-beam, 21 clip, 22 reinforcement plate, 3 beam, 4 electric hoist sports car, 5 electric fall chain, 51 lifting chain, 52 U-bolt, 61 lifting plate, 62 articulated seat, 63 lifting arm, 64 anti-drop hook, 65 sliding sleeve, 71 pulling rope, 72 spring buckle. DETAILED DESCRIPTION

[0032] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0033] See also Figure 1-2 The utility model provides a technical solution for an auxiliary device for changing the screen of a vibrating screen:

[0034] Embodiment 1:

[0035] according to Figure 1 and Figure 2 As shown, it includes an I-beam 1 and an electric hoist sports car 4 arranged on the I-beam 1. Four clips 21 are fixedly installed on the top of the I-beam 1. The four clips 21 are arranged in groups of two corresponding to two beams 3 respectively. The clips 21 are connected to the beams 3 through expansion bolts to install and fix the I-beam 1 to ensure the stability of the I-beam 1 during use. A reinforcement plate 22 is installed between the clips 21 and the I-beam 1 to improve the connection strength between the clips 21 and the I-beam 1.

[0036] It also includes lifting equipment and upper frame cover lifting bracket.

[0037] In this embodiment, the lifting device is an electric fall chain 5, which is fixedly installed at the bottom of the electric hoist sports car 4. The rope used by the electric fall chain 5 is a lifting chain 51, and the bottom end of the lifting chain 51 is connected with a U-bolt 52.

[0038] The upper frame cover lifting frame includes a lifting plate 61 and N lifting arms 63. Two reserved holes are provided on the lifting plate 61. The two bottom ends of the U-shaped bolts 52 pass through the two reserved holes respectively and are threadedly connected with nuts respectively. The U-shaped bolts 52 are connected to the lifting plate 61, so that the lifting plate 61 can be easily disassembled to facilitate the replacement of the lifting device. The device can not only lift the upper frame cover and assist workers to replace the screen, but also can lift other equipment within the moving range of the electric hoist sports car 4 to meet different usage requirements.

[0039] In this embodiment, the number of the hanging arms 63 is two or four, and N hanging arms 63 are arranged around the outer side of the hanging plate 61. In this embodiment, one end of the hanging arm 63 is hingedly installed in the hinge seat 62 through a pin shaft, and the hinge seat 62 is fixedly connected to the hanging plate 61, so that the hanging arm 63 can be rotated and folded when not in use, thereby reducing the space occupied by the upper frame cover hanging bracket for easy storage.

[0040] A sliding sleeve 65 is slidably provided on the lifting arm 63. By providing the slidable sliding sleeve 65, the anti-drop hook 64 can be adjusted in position according to the size of the hoisted equipment, so as to facilitate the hoisting of different types of equipment, thereby improving the practicality and applicability of the device.

[0041] An anti-slip hook 64 is installed at the bottom of the sliding sleeve 65. By connecting the anti-slip hook 64 to the hanging point of the upper frame cover, the upper frame cover is lifted by a lifting equipment, and by controlling the movement of the electric hoist sports car 4, the upper frame cover is lifted to a suitable position to facilitate workers to replace the screen. In this way, the screen can be replaced by one person, reducing manual work and improving quality and efficiency.

[0042] It also includes N groups of pulling components, the number of which corresponds to the number of the suspension arms 63. The pulling components include a pulling rope 71 and a spring buckle 72. One end of the pulling rope 71 is connected to the sliding sleeve 65, and the other end thereof is detachably connected to the suspension chain 51 through the spring buckle 72. The suspension arm 63 is obliquely pulled by the pulling rope 71 to further improve the stability of the suspension arm 63 during use.

[0043] When used, the utility model is a vibrating screen screen replacement auxiliary device. First, loosen the screw of the clamp ring, then adjust the position of the sliding sleeve 65 one by one according to the width or length of the upper frame cover of the vibrating screen, adjust the multiple anti-drop hooks 64 to the appropriate position one by one, and then connect the anti-drop hooks 64 to the hanging points of the upper frame cover one by one;

[0044] After the anti-drop hook 64 is connected to the upper frame cover, the electric fall chain 5 is controlled to reel in the lifting chain 51 to move the upper frame cover upward, and the movement of the electric hoist sports car 4 is controlled to lift the upper frame cover to a suitable position, and finally the worker replaces the screen.

[0045] Embodiment 2:

[0046] Based on the first embodiment, the difference is as follows: the lifting equipment in this embodiment is an electric hoist, and the rope used by the electric hoist is a steel wire rope.

[0047] Embodiment three:

[0048] Based on the first embodiment, the difference is as follows: in this embodiment, the suspension arm 63 is fixedly connected to the suspension plate 61.

Claims

1. An auxiliary device for vibrating screen changing, comprising an I-beam and an electric hoist carriage arranged on the I-beam, characterized in that: It also includes lifting equipment and upper frame and cover lifting frames; The lifting equipment is fixedly installed on the bottom of the electric hoist sports car, and a rope is provided on the lifting equipment; The upper frame cover lifting frame includes a lifting plate and N lifting arms, and the lifting plate is detachably connected to the bottom end of the rope; N suspension arms are arranged around the outer side of the suspension plate, a sliding sleeve is slidably arranged on the suspension arm, and an anti-drop hook for connecting with the upper frame cover is installed at the bottom of the sliding sleeve.

2. The auxiliary device for vibrating screen changing according to claim 1, characterized in that: The lifting equipment is an electric hoist and the rope is a steel wire rope.

3. The auxiliary device for vibrating screen changing according to claim 1, characterized in that: The lifting equipment is an electric fall chain, and the rope is a lifting chain.

4. The auxiliary device for vibrating screen changing according to claim 3 is characterized in that: The bottom end of the lifting chain is connected with a U-shaped bolt, and two reserved holes are provided on the lifting plate. The two bottom ends of the U-shaped bolt pass through the two reserved holes respectively and are respectively threadedly connected with nuts.

5. The auxiliary device for vibrating screen changing according to claim 1, characterized in that: The suspension arm is fixedly connected to the suspension plate.

6. The auxiliary device for vibrating screen changing according to claim 4, characterized in that: One end of the suspension arm is hingedly installed in an articulated seat through a pin shaft, and the articulated seat is fixedly connected to the suspension plate.

7. The auxiliary device for vibrating screen changing according to claim 6, characterized in that: It also includes N groups of pulling components, which include pulling ropes and spring buckles. One end of the pulling rope is connected to the sliding sleeve, and the other end of the pulling rope is detachably connected to the hanging chain through the spring buckle.

8. The auxiliary device for vibrating screen changing according to claim 1, characterized in that: Four clips are fixedly installed on the top of the I-beam. The four clips are arranged in groups of two and correspond to two beams respectively. The clips are connected to the beams through expansion bolts.

9. The auxiliary device for changing the screen of a vibrating screen according to claim 8, characterized in that: A reinforcement plate is installed between the clip and the I-beam.