Mechanical filling valve for filling fruit particle beverage
By using the central air return pipe and anti-blocking body in the fruit beverage filling valve, the problem of fruit particles blocking the air return port is solved, and air discharge and foam reduction during the filling process is achieved, ensuring filling efficiency and the normal operation of the equipment.
Patent Information
- Application Number
- CN202420816872.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-19
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-04-19
AI Technical Summary
During the filling process of fruit-grained beverages, fruit-grained particles can easily block the air return port of the filling valve, affecting the discharge of air in the beverage bottle, resulting in reduced filling efficiency and foam overflow.
A mechanical filling valve for filling fruit particles is designed, using a filter structure combined with the central air return pipe and the anti-blocking body to prevent the fruit particles from entering the return air hole, and the relative movement of the sleeve and the anti-blocking body is driven through the spring to remove the The fruit particles on the filter ensure the normal operation of the filling valve.
It effectively prevents the blockage of the return air holes, ensures air discharge during the filling process, reduces foam generation and overflow, and ensures the continuous use of the filling valve.
Smart Images

Figure CN222138664U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of beverage filling, in particular to a mechanical filling valve for filling fruit beverage. Background Art
[0002] Beverages are usually filled by a machine that utilizes atmospheric pressure and relies on the dead weight of the liquid. According to the filling principle, it can be divided into normal pressure filling machines, pressure filling machines and vacuum filling machines. The filling valve is the most important component of the filling machine. During the filling process, the lower end of the filling valve is located in the mouth of the beverage bottle. After a certain pressure is applied to the filling valve, the filling valve opens to fill the liquid. Conversely, when the pressure applied to the filling valve is released, the filling valve is in a closed state.
[0003] For example, a patent application document with publication number CN114014243A discloses a filling device in a filling machine, including: a filling valve, a bottle clamp is arranged below the filling valve, the structure of the filling valve includes: a valve seat fixedly arranged on a mounting frame, an upper valve cavity is arranged in the valve seat, a liquid inlet control mechanism is arranged on the top of the valve seat, a filling valve body for filling bottles is detachably connected to the bottom of the valve seat, the filling valve body includes a filling valve cavity and a filling valve core, the filling valve cavity is connected to the upper valve cavity, the filling valve core is hollow to form a reflux channel, and the reflux channel is connected to the valve seat reflux hole in the valve seat.
[0004] Existing mechanical filling valves are all equipped with an exhaust structure, through which the air inside the beverage bottle during filling is discharged. Therefore, the air inlet of the exhaust structure is often located below the filling valve. When filling a beverage containing fruit particles, as the liquid is continuously filled, the liquid level in the beverage bottle rises, causing the fruit particles to gather at the air inlet of the exhaust structure, resulting in blockage of the air inlet of the exhaust structure, thereby affecting the next filling of the filling valve. Utility Model Content
[0005] The utility model aims to provide a mechanical filling valve for filling fruit beverages, which solves the problem that in the process of continuously filling fruit beverages, fruit particles in the beverages will block the air return port of the filling valve, thereby affecting the effect of exhausting air in the beverage bottle during filling.
[0006] In order to achieve the above-mentioned purpose, the technical solution adopted by the utility model is: a mechanical filling valve for filling fruit beverages, comprising: a filling valve body and a sleeve, the lower end of the filling valve body is sleeved on the sleeve, the outer wall of the sleeve and the inner wall of the filling valve body are sealed, a central air return pipe is installed on the filling valve body, an air return channel is reserved on the central air return pipe, the central air return pipe runs through the filling valve body and the sleeve, and the three are coaxial, an anti-blocking body is installed at the bottom of the central air return pipe, a plurality of air return holes are opened around the anti-blocking body, the air return holes and the air return channels are connected, a filter is installed in the air return hole, the lower end of the sleeve is sleeved on the anti-blocking body, the outer wall of the anti-blocking body and the inner wall of the sleeve are sealed, and the sleeve slides up and down relative to the anti-blocking body.
[0007] As a further technical solution, a lower valve seat is mounted on the upper end of the filling valve body, a filling valve cavity is opened in the lower valve seat, a flow channel is opened in the filling valve body, the filling valve cavity and the flow channel form a channel for liquid flow, an outer sleeve is mounted on the lower end of the lower valve seat, a spring is arranged on the outer ring of the filling valve body, the filling valve body and the spring are located in the outer sleeve, when an upward force is applied to the filling valve body, the spring is compressed, and when the force applied to the filling valve body is released, the filling valve body is caused to slide downward by the spring.
[0008] As a further technical solution, an upper valve seat is installed on the top of the lower valve seat, and a feed port is opened on the upper valve seat. The feed port is communicated with a filling valve cavity, and the filling valve cavity is located above the central air return pipe.
[0009] As a further technical solution, the lower valve seat and the upper valve seat are mounted on a bracket.
[0010] As a further technical solution, a connecting pipe is installed on one side of the lower valve seat, an air outlet channel is reserved in the connecting pipe, one end of the connecting pipe is connected to the central air return pipe, and the other end of the connecting pipe is located outside the valve seat.
[0011] As a further technical solution, during filling, the lower end of the sleeve extends downward into the mouth of the beverage bottle, and the top of the mouth of the beverage bottle and the outer wall of the lower end of the filling valve body are sealed.
[0012] As a further technical solution, liquid outlets are reserved around the lower end of the sleeve. During filling, the liquid outlet is located inside the mouth of the beverage bottle. A sealing ring is provided on the outer ring of the upper end of the anti-blocking body. An inner step surface is provided on the inner wall of the sleeve, and an outer step surface is provided on the outer wall of the sealing ring. When the filling valve is in a closed state, the inner step surface and the outer step surface fit together to form a seal between the sleeve and the anti-blocking body.
[0013] The advantages of the utility model are as follows: an anti-blocking body is sleeved on the bottom end of the central air return pipe, and a filter is installed in the air return holes around the anti-blocking body. By setting the filter, the purpose of not affecting the discharge of air in the beverage bottle through the central air return pipe can be achieved, and the fruit particles filled in the beverage bottle can be prevented from entering the air return hole and causing blockage of the air return hole. In addition, a sleeve is sleeved in the filling valve body, and the inner wall of the sleeve and the outer wall of the anti-blocking body are sealed. When the filling valve body is closed, the sleeve will slide downward relative to the anti-blocking body together with the filling valve body, thereby scraping off the fruit particles remaining on the filter, so as to achieve the purpose of not affecting the next filling operation of the filling valve; in addition, for the filling of beverages containing fruit particles, the fruit particles are filled first and then the filling valve is used to fill the liquid, so as to achieve the purpose of reducing the foam in the beverage bottle during filling, and avoid the generation of a large amount of foam during filling, and the foam is easy to overflow from the beverage bottle mouth, causing sugar spots and mildew at the beverage bottle mouth. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a structural schematic diagram of the mechanical filling valve of the utility model in an open state.
[0015] Figure 2 It is a structural schematic diagram of the mechanical filling valve of the utility model in a closed state.
[0016] Figure 3 The utility model Figure 1 A magnified view of the local position of the casing and anti-blocking body.
[0017] Figure 4 It is a structural schematic diagram of the installation relationship between the filling valve body and the sleeve of the utility model. DETAILED DESCRIPTION
[0018] The technical solution of the utility model is further described below in conjunction with the accompanying drawings and preferred embodiments.
[0019] Embodiment 1
[0020] like Figure 1 As shown, the utility model provides a mechanical filling valve for filling fruit beverage, including a filling valve body 10 and a sleeve 13. The upper end of the filling valve body 10 is sleeved with a lower valve seat 4, and the top of the lower valve seat 4 is installed with an upper valve seat 2. The lower valve seat 4 and the upper valve seat 2 are installed on a bracket 3. A feed port 1 is provided on the upper valve seat 2, and a filling valve cavity 5 is provided in the lower valve seat 4. The feed port 1 and the filling valve cavity 5 are communicated. A flow channel is provided in the filling valve body 10, and the filling valve cavity 5 and the flow channel form a channel for liquid flow. An outer sleeve 8 is sleeved on the lower end of the lower valve seat 4, and a spring 9 is sleeved on the outer ring of the filling valve body 10. The filling valve body 10 and the spring 9 are located in the outer sleeve 8. When an upward force is applied to the filling valve body 10, the spring 9 is compressed by force. When the force applied to the filling valve body 10 is released, the filling valve body 10 slides downward by the elasticity of the spring 9.
[0021] A central air return pipe 11 is installed on the filling valve body 10, and an air return channel 12 is reserved on the central air return pipe 11. The lower end of the filling valve body 10 is sleeved on the sleeve 13, and the outer wall of the sleeve 13 and the inner wall of the filling valve body 10 are sealed. The central air return pipe 11 runs through the filling valve body 10 and the sleeve 13, and the three are coaxial. The central air return pipe 11 is located below the filling valve cavity 5. A connecting pipe 6 is installed on one side of the lower valve seat 4. An air outlet channel 7 is reserved in the connecting pipe 6. One end of the connecting pipe 6 is connected to the central air return pipe 11, and the other end of the connecting pipe 6 is located outside the valve seat, so as to better discharge the air in the beverage bottle 18. Figure 3 As shown, an anti-blocking body 16 is installed at the bottom end of the central air return pipe 11, and a plurality of air return holes 15 are opened around the anti-blocking body 16. The air return holes 15 are communicated with the air return channel 12. When the juice is filled, the air in the beverage bottle 18 is discharged through the air return holes 15 and the air return channel 12. When filling, the lower end of the central air return pipe 11 extends down to the bottle mouth of the beverage bottle 18, so that the air return holes 15 are located in the beverage bottle 18. The lower end of the sleeve 13 is sleeved on the anti-blocking body 16, and the outer wall of the anti-blocking body 16 and the inner wall of the sleeve 13 are sealed. During filling, the lower end of the sleeve 13 extends downward into the mouth of the beverage bottle 18, and the top of the mouth of the beverage bottle 18 and the outer wall of the lower end of the filling valve body 10 are sealed. A liquid outlet 19 is reserved around the lower end of the sleeve 13. During filling, the liquid outlet 19 is located in the beverage bottle 18. A sealing ring 21 is sleeved on the outer ring of the upper end of the anti-blocking body 16, an inner step surface 17 is provided on the inner wall of the sleeve 13, and an outer step surface 20 is provided on the outer wall of the sealing ring 21. Figure 2 As shown, when the filling valve is in a closed state, the inner step surface 17 and the outer step surface 21 fit together to form a seal between the sleeve 13 and the anti-blocking body 16, thereby preventing the juice from being filled.
[0022] During the filling process, as the liquid level in the beverage bottle 18 rises, the fruit particles in the beverage bottle 18 will accumulate at the air return hole 15. Therefore, in this embodiment, a filter 14 is installed in the air return hole 15 to prevent the fruit particles from entering the air return hole 15, thereby avoiding blockage of the air return hole 15.
[0023] At the beginning of filling, under the action of an external cam mechanism (not shown in the figure, belonging to the prior art, and no longer described here), the mouth of the beverage bottle 18 pushes the filling valve body 10 upward to compress the spring 9. At this time, the filling valve body 10 switches from a closed state to an open state, and the sleeve 13 slides upward relative to the anti-blocking body 16 together with the filling valve body 10. At this time, the sleeve 13 is located above the return air hole 15, the return air hole 15 is in a ventilated state, and the liquid outlet 19 is connected to the flow channel, thereby achieving juice filling and normal exhaust of the return air hole 15; after the filling of the beverage bottle 18 is completed, the beverage bottle 18 is under the action of the external cam mechanism The filling valve body 10 is switched from the open state to the closed state. Under the thrust of the spring 9, the sleeve 13 slides downward relative to the anti-blocking body 16 together with the filling valve body 10. The inner step surface 17 and the outer step surface 21 fit together to form a seal between the sleeve 13 and the anti-blocking body 16. The liquid outlet 19 is closed, thereby preventing the juice from being filled. In the process of the sleeve 13 sliding down, the fruit particles remaining on the filter screen 14 are scraped off by the sleeve 13 to avoid the residual fruit particles on the filter screen 14 affecting the air return effect in the beverage bottle 18 during the next filling. Figure 2 As shown, when the filling valve is in a closed state, the position of the air return hole 15 is completely blocked by the sleeve 13.
[0024] Embodiment 2
[0025] On the basis of the above-mentioned embodiment 1, a plurality of flow channels are reserved in the circumferential direction of the filling valve body 10. During the filling process, the speed of the liquid is slowed down through the plurality of flow channels, thereby reducing the foam in the beverage bottle 18. At the same time, for the filling of beverages containing fruit particles, the fruit particles are first filled into the beverage bottle 18, and then the filling valve is used to fill the liquid, thereby achieving the purpose of reducing the foam in the beverage bottle 18.
[0026] Furthermore, if Figure 3 As shown, during filling, the lower end of the sleeve 13 extends downward into the mouth of the beverage bottle 18, and the top of the mouth of the beverage bottle 18 and the outer wall of the lower end of the filling valve body 10 are sealed to prevent foam from overflowing from the mouth of the beverage bottle 18.
[0027] The other structures and principles of this embodiment are the same as those of the first embodiment.
[0028] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model is described in detail with reference to the above embodiments, ordinary technicians in the relevant field should understand that the specific implementation methods of the utility model can still be modified or replaced by equivalents, and any modification or equivalent replacement that does not depart from the spirit and scope of the utility model should be included in the scope of protection of the claims of the utility model.
Claims
1. A mechanical filling valve for filling fruit beverages, comprising: The filling valve body and sleeve are characterized in that: the lower end of the filling valve body is sleeved on the sleeve, the outer wall of the sleeve and the inner wall of the filling valve body are sealed, a central air return pipe is installed on the filling valve body, and an air return channel is reserved on the central air return pipe, the central air return pipe runs through the filling valve body and the sleeve, and the three are coaxial, an anti-blocking body is installed at the bottom of the central air return pipe, a plurality of air return holes are opened around the anti-blocking body, the air return holes and the air return channels are connected, a filter is installed in the air return hole, the lower end of the sleeve is sleeved on the anti-blocking body, the outer wall of the anti-blocking body and the inner wall of the sleeve are sealed, and the sleeve slides up and down relative to the anti-blocking body.
2. The mechanical filling valve for filling fruit beverage according to claim 1, characterized in that: The upper end of the filling valve body is sleeved with a lower valve seat, a filling valve cavity is opened in the lower valve seat, a flow channel is opened in the filling valve body, the filling valve cavity and the flow channel form a channel for liquid flow, the lower end of the lower valve seat is sleeved with an outer sleeve, the outer ring of the filling valve body is sleeved with a spring, the filling valve body and the spring are located in the outer sleeve, when an upward force is applied to the filling valve body, the spring is compressed, and when the force applied to the filling valve body is released, the filling valve body is caused to slide downward by the spring.
3. The mechanical filling valve for filling fruit beverage according to claim 2, characterized in that: An upper valve seat is installed on the top of the lower valve seat, and a feed inlet is provided on the upper valve seat. The feed inlet is communicated with a filling valve cavity, and the filling valve cavity is located above the central air return pipe.
4. The mechanical filling valve for filling fruit beverage according to claim 3, characterized in that: The lower valve seat and the upper valve seat are mounted on the bracket.
5. The mechanical filling valve for filling fruit beverage according to claim 2, characterized in that: A connecting pipe is installed on one side of the lower valve seat, an air outlet channel is reserved in the connecting pipe, one end of the connecting pipe is connected to the central air return pipe, and the other end of the connecting pipe is located outside the valve seat.
6. The mechanical filling valve for filling fruit beverage according to claim 1, characterized in that: During filling, the lower end of the sleeve extends downward into the mouth of the beverage bottle, and the top of the mouth of the beverage bottle and the outer wall of the lower end of the filling valve body are sealed.
7. The mechanical filling valve for filling fruit beverage according to claim 6, characterized in that: Liquid outlets are reserved around the lower end of the sleeve. During filling, the liquid outlet is located inside the mouth of the beverage bottle. A sealing ring is sleeved on the outer ring of the upper end of the anti-blocking body. An inner step surface is provided on the inner wall of the sleeve, and an outer step surface is provided on the outer wall of the sealing ring. When the filling valve is in a closed state, the inner step surface and the outer step surface fit together to form a seal between the sleeve and the anti-blocking body.
Citation Information
Cited By
Filling valve of beverage filling machine
CN120117563A
