Energy-saving sludge drying tower convenient for backflow fermentation of finished compost
By using guide spiral rods and mixing rotary rods in the sludge drying tower to disperse the sludge, and using reflow filters and circulation slots to achieve the recovery of compost liquid, it is solved that the compost liquid is difficult to reflow and odor in the existing sludge fermentation device is difficult to reflow and smell in the existing sludge fermentation device. The pollution problem has improved the efficiency and environmental friendliness of sludge drying treatment.
Patent Information
- Application Number
- CN202420870260.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-25
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-04-25
AI Technical Summary
The existing sludge fermentation device is difficult to achieve reflux fermentation of the composting liquid during the stirring process, and it is difficult to work in a fully enclosed manner, resulting in odor pollution and low dry fermentation efficiency.
An energy-saving sludge drying tower was designed, using components such as the drying tower body, feed channel, drive mechanism, return filter and composting carrier plate. The sludge was dispersed by draining the spiral rod and the mixing rotary rod, and the circulation slot hole was used. and reflow filters to achieve recycling and reuse of compost liquids.
Effectively prevent sludge accumulation and odor pollution, improve the reflow fermentation efficiency of compost liquid and the environmental friendliness of sludge drying treatment.
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Figure CN222138917U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sludge drying, in particular to an energy-saving sludge drying tower which is convenient for the reflux fermentation of finished compost. Background Art
[0002] Sludge drying, also known as sludge dehydration, refers to the process of removing most of the water content from the sludge through filtration or evaporation, and further reducing the water content of the sludge by physical methods to facilitate the transportation, accumulation, utilization or further treatment of the sludge.
[0003] Publication No. CN215855834U discloses a sludge fermentation device for sludge composting treatment. The designed stirring assembly drives the stirring paddle to rotate through a driving motor, so that the stirring paddle stirs the sludge in the circular placement tray. The area stirred by the stirring paddle at one time covers the entire inner cavity surface of the circular placement tray, so that the sludge can be turned over and stirred at one time, thereby improving the turning efficiency and facilitating fermentation; the designed elastic plate helps to protect the inner wall of the circular placement tray and extend the service life of the circular placement tray.
[0004] However, the above-mentioned fermentation device for sludge composting treatment still has the following problems during actual use: although the sludge is assisted in fermentation by the stirring paddle inside the fermentation device, during actual operation, the compost liquid contained in the sludge evaporates during the stirring process, making it difficult to achieve the effect of compost reflux fermentation. Similarly, such fermentation devices are difficult to operate in a fully enclosed manner, and the odor in the sludge can easily cause pollution, affecting the treatment environment and the efficiency of sludge drying and fermentation.
[0005] Therefore, we proposed an energy-saving sludge drying tower that is convenient for the reflux fermentation of finished compost in order to solve the above-mentioned problems. Utility Model Content
[0006] The utility model aims to provide an energy-saving sludge drying tower which is convenient for the reflux fermentation of finished compost, so as to solve the problem raised in the above-mentioned background technology that although the sludge is currently assisted in fermentation by a stirring paddle inside the fermentation device, in actual operation, the compost liquid contained in the sludge evaporates during the stirring process, making it difficult to achieve the effect of compost reflux fermentation. Similarly, such fermentation devices are difficult to operate in a fully enclosed manner, and the odor in the sludge is likely to cause pollution, affecting the treatment environment and the efficiency of sludge drying and fermentation.
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an energy-saving sludge drying tower that is convenient for the reflux fermentation of finished compost, comprising a drying tower body, and feed channels fixedly installed on the left and right sides of the drying tower body;
[0008] A drying cavity is provided inside the drying tower body, and a driving mechanism is provided at the top of the drying tower body;
[0009] It also includes: a reflux filter is fixedly arranged on both the front and rear sides of the exterior of the drying tower body, and the exteriors of the reflux filters on both the front and rear sides are connected to the upper end of the conveying conduit, and a suction pump is arranged on the upper side of the conveying conduit;
[0010] Among them, an oblique flow guide lining plate for preventing sludge from sticking is fixedly arranged above the drying cavity inside the drying tower body, and a compost carrying plate is arranged below the drying cavity inside the drying tower body.
[0011] Preferably, the overall drying tower body is distributed in a hollow columnar structure, and the feed channels on the left and right sides of the drying tower body are connected to the drying cavity, and the sludge is introduced into the interior of the drying cavity through the feed channels on the left and right sides to prevent residual stickiness.
[0012] Preferably, the driving mechanism includes a closed top plate, and a driving motor is fixedly arranged in the middle of the top surface of the closed top plate, and the closed top plate is fixedly installed on the top of the drying tower body, and a driving gear is rotatably arranged at the center position of the bottom surface of the closed top plate through a bearing.
[0013] Preferably, the driving mechanism includes a positioning gear ring, and the positioning gear ring is fixedly installed on the bottom surface of the closed top plate, and the bottom surface of the closed top plate is provided with driven gears at equal angles, and the driven gears distributed at equal angles are meshed and connected with the driving gear and the positioning gear ring.
[0014] Preferably, the driving mechanism includes a drainage screw rod and a mixing rotating rod, and the top end of the drainage screw rod is fixedly installed on the bottom rotating shaft of the driving gear, and the top end of the mixing rotating rod is fixedly installed on the bottom rotating shaft of the driven gear set at an equal angle. The rotation of the drainage screw rod drives the accumulated sludge to roll upward, and the mixing rotating rod can effectively disperse the sludge to prevent accumulation.
[0015] Preferably, a flow gap is provided between the drying tower body and the internal compost carrying plate, and flow slots are provided at equal angles above the compost carrying plate, and a reflux stacking plate is fixedly provided below the drying tower body, and the edge of the reflux stacking plate passes through the outside of the drying tower body, and a truncated cone-shaped structure is distributed between the compost carrying plate and the reflux stacking plate.
[0016] Preferably, the inner side of the reflux accumulation disk corresponds to the edge of the compost carrying disk, and the compost of the sludge is drained out through the compost carrying disk and then drained into the interior of the reflux accumulation disk, and the reflux accumulation disk is through-connected with the lower end of the conveying conduit, and the reflux filter sucks and refluxes the compost liquid inside the reflux accumulation disk through the conveying conduit and the suction pump.
[0017] Compared with the prior art, the utility model has the following beneficial effects: the energy-saving sludge drying tower is convenient for the reflux fermentation of finished compost, and the drying tower body cooperates with the driving mechanism, and the accumulated sludge is rolled upward by the rotation of the guiding spiral rod, and the mixing rotating rod can effectively disperse the sludge to prevent accumulation, and the compost liquid is pumped, collected and filtered through the upper and lower corresponding compost carrying plates and reflux accumulation plates, so as to be recycled again. The specific contents are as follows:
[0018] 1. The sludge is introduced into the drying tower body through the feed channel, and then the driving gear, positioning gear ring and driven gear of the driving mechanism rotate to drive the guiding screw rod to rotate and roll the accumulated sludge upwards. At the same time, the mixing rotating rod can effectively disperse the sludge to prevent accumulation;
[0019] 2. After dispersion, the sludge falls to the top of the compost carrier plate inside the drying chamber, and then the fermented liquid in the sludge can be drained outward through the flow slots opened outside the compost carrier plate, so that the compost liquid flows to the corresponding reflux accumulation plate below, and then the reflux filter re-pumps and filters the compost liquid inside the reflux accumulation plate through the through-connected conveying conduit and the suction pump for recycling again. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model;
[0021] Figure 2 This is a schematic diagram of the three-dimensional structure of the oblique flow guide lining of the utility model;
[0022] Figure 3 For this utility model Figure 2 The enlarged structural diagram at A in the middle;
[0023] Figure 4 This is a schematic diagram of the installation structure of the guiding spiral rod and the mixing rotating rod of the utility model;
[0024] Figure 5 This is a schematic diagram of the three-dimensional structure of the compost carrying plate of the utility model;
[0025] Figure 6 For this utility model Figure 5 Enlarged structural diagram at B in the middle.
[0026] In the figure: 1. Drying tower body; 2. Feed channel; 3. Drying chamber; 4. Reflux stacking plate; 5. Reflux filter; 6. Conveying duct; 7. Oblique flow guide lining; 8. Composting carrier plate; 9. Closed top plate; 10. Driving motor; 11. Driving gear; 12. Positioning gear ring; 13. Driven gear; 14. Guide screw rod; 15. Mixing rotating rod; 16. Circulation gap; 17. Circulation slot; 18. Suction pump. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the implementation regulations described are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] See also Figure 1-Figure 6 , the utility model provides the following technical solutions:
[0029] Embodiment 1: In order to solve the problem of sludge accumulation in the drying tower body 1 during treatment, the present embodiment adopts the following technical scheme: the sludge is introduced into the drying tower body 1 through the feed channel 2, and then the driving gear 11, the positioning gear ring 12 and the driven gear 13 of the driving mechanism rotate to drive the guiding screw rod 14 to rotate and roll the accumulated sludge upwards, and at the same time, the mixing rotating rod 15 can effectively disperse the sludge to prevent accumulation;
[0030] An energy-saving sludge drying tower for reflux fermentation of finished compost comprises a drying tower body 1, and feed channels 2 fixedly mounted on the left and right sides of the drying tower body 1; a drying cavity 3 is provided inside the drying tower body 1, and a driving mechanism is provided at the top of the drying tower body 1; the drying tower body 1 as a whole is arranged in a hollow columnar structure, and the feed channels 2 on the left and right sides of the drying tower body 1 are connected to the drying cavity 3, and the sludge is introduced into the drying cavity 3 through the feed channels 2 on the left and right sides to prevent residual sticking; wherein, an oblique flow guide lining plate 7 for preventing sludge from sticking is fixedly arranged above the drying cavity 3 inside the drying tower body 1;
[0031] like Figure 1-Figure 2 As shown, the sludge is introduced into the interior of the drying chamber 3 through the feed channels 2 connected on the left and right sides of the drying tower body 1, and then the oblique guide lining plate 7 arranged inside the drying chamber 3 can prevent the sludge from sticking to the inner wall of the drying chamber 3 during the falling process;
[0032] The driving mechanism includes a closed top plate 9, and a driving motor 10 is fixedly arranged in the middle of the top surface of the closed top plate 9, and the closed top plate 9 is fixedly installed on the top of the drying tower body 1, and a driving gear 11 is rotatably arranged at the center of the bottom surface of the closed top plate 9 through a bearing; the driving mechanism includes a positioning gear ring 12, and the positioning gear ring 12 is fixedly installed on the bottom surface of the closed top plate 9, and driven gears 13 are arranged at equal angles on the bottom surface of the closed top plate 9, and the driven gears 13 distributed at equal angles are meshed and connected with each other with the driving gear 11 and the positioning gear ring 12;
[0033] The driving mechanism includes a guiding screw rod 14 and a mixing rotating rod 15, and the top of the guiding screw rod 14 is fixedly installed at the bottom rotating shaft of the driving gear 11, and the top of the mixing rotating rod 15 is fixedly installed at the bottom rotating shaft of the driven gear 13 set at the same angle, and the accumulated sludge is driven to roll upward by the rotation of the guiding screw rod 14, and the mixing rotating rod 15 can effectively disperse the sludge to prevent accumulation;
[0034] like Figure 2 , Figure 4 As shown, the driving motor 10 arranged on the top of the closed top plate 9 works to drive the driving gear 11 on its bottom surface to rotate, and then a plurality of driven gears 13 meshing with the driving gear 11 are limited by the outer positioning gear ring 12 to make it rotate and revolve, and then the driving gear 11 drives the guide screw rod 14 fixedly connected at the bottom to rotate, so as to drive the accumulated sludge to roll upward, and the driven gears 13 distributed at equal angles drive the mixing rotating rod 15 fixedly connected at the bottom to disperse the sludge in the falling process during the rotation and revolution, which can effectively prevent the sludge from accumulating.
[0035] Embodiment 2: In order to solve the problem that the compost liquid inside the drying tower body 1 cannot be refluxed, the present embodiment adopts the following technical scheme: reflux filters 5 are fixedly arranged on both the front and rear sides of the upper outside of the drying tower body 1, and the outsides of the reflux filters 5 on both the front and rear sides are connected to the upper end of the conveying conduit 6, and a suction pump 18 is arranged on the upper part of the conveying conduit 6; a compost carrying plate 8 is arranged below the drying cavity 3 inside the drying tower body 1; a flow gap 16 is arranged between the drying tower body 1 and the compost carrying plate 8 inside, and flow slots 17 are opened at equal angles above the compost carrying plate 8, and a reflux stacking plate 4 is fixedly arranged below the drying tower body 1, and the edge of the reflux stacking plate 4 passes through the outside of the drying tower body 1, and at the same time, a truncated cone-shaped structure is arranged between the compost carrying plate 8 and the reflux stacking plate 4;
[0036] The inner side of the reflux stacking plate 4 is correspondingly distributed at the edge of the compost carrying plate 8, and the compost of the sludge is drained through the compost carrying plate 8 and then drained into the inside of the reflux stacking plate 4, and the reflux stacking plate 4 is connected to the lower end of the conveying conduit 6, and the reflux filter 5 sucks the compost liquid inside the reflux stacking plate 4 through the conveying conduit 6 and the suction pump 18 for reflux;
[0037] like Figure 2 , Figure 5-Figure 6 As shown, after being dispersed, the sludge falls onto the compost carrier plate 8 inside the drying chamber 3, and then the fermented liquid in the sludge can be drained outward through the flow slots 17 opened outside the compost carrier plate 8, so that the compost liquid flows to the corresponding reflux accumulation plate 4 below, and then the reflux filter 5 re-pumps and filters the compost liquid inside the reflux accumulation plate 4 through the through-connected conveying conduit 6 and the suction pump 18 for recycling again.
[0038] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims
1. An energy-saving sludge drying tower for facilitating the reflux fermentation of finished compost, comprising a drying tower body (1), and feed channels (2) fixedly mounted on the left and right sides of the drying tower body (1); A drying cavity (3) is provided inside the drying tower body (1), and a driving mechanism is provided at the top of the drying tower body (1); It is characterized in that Also includes: A reflux filter (5) is fixedly arranged on both the front and rear sides of the exterior upper portion of the drying tower body (1), and the exterior portions of the front and rear reflux filters (5) are connected to the upper end of the delivery conduit (6), and a suction pump (18) is arranged on the upper portion of the delivery conduit (6); An oblique flow guide lining (7) for preventing sludge from sticking is fixedly arranged above the drying chamber (3) inside the drying tower body (1), and a compost carrying plate (8) is arranged below the drying chamber (3) inside the drying tower body (1).
2. An energy-saving sludge drying tower for facilitating reflux fermentation of finished compost according to claim 1, characterized in that: The drying tower body (1) as a whole is arranged in a hollow columnar structure, and the feed channels (2) on the left and right sides of the drying tower body (1) are connected to the drying cavity (3), and the sludge is introduced into the interior of the drying cavity (3) through the feed channels (2) on the left and right sides to prevent residual sticking.
3. An energy-saving sludge drying tower for facilitating reflux fermentation of finished compost according to claim 2, characterized in that: The driving mechanism comprises a closed top plate (9), a driving motor (10) being fixedly arranged in the middle of the top surface of the closed top plate (9), the closed top plate (9) being fixedly mounted on the top of the drying tower body (1), and a driving gear (11) being rotatably arranged at the center of the bottom surface of the closed top plate (9) via a bearing.
4. The energy-saving sludge drying tower for facilitating the reflux fermentation of finished compost according to claim 3, characterized in that: The driving mechanism comprises a positioning gear ring (12), and the positioning gear ring (12) is fixedly mounted on the bottom surface of the closed top plate (9), and the bottom surface of the closed top plate (9) is provided with driven gears (13) at equal angles, and the driven gears (13) distributed at equal angles are meshed and connected with the driving gear (11) and the positioning gear ring (12).
5. The energy-saving sludge drying tower for facilitating the reflux fermentation of finished compost according to claim 3, characterized in that: The driving mechanism comprises a drainage screw rod (14) and a mixing rotating rod (15), wherein the top end of the drainage screw rod (14) is fixedly mounted on the bottom rotating shaft of the driving gear (11), and the top end of the mixing rotating rod (15) is fixedly mounted on the bottom rotating shaft of the driven gear (13) arranged at an equal angle, and the accumulated sludge is driven to roll upward by the rotation of the drainage screw rod (14), while the mixing rotating rod (15) can effectively disperse the sludge to prevent accumulation.
6. The energy-saving sludge drying tower for facilitating the reflux fermentation of finished compost according to claim 1, characterized in that: A circulation gap (16) is provided between the drying tower body (1) and the compost carrying plate (8) inside, and circulation slots (17) are provided at equal angles above the compost carrying plate (8). A reflux accumulation plate (4) is fixedly provided below the drying tower body (1), and the edge of the reflux accumulation plate (4) penetrates the outside of the drying tower body (1). Meanwhile, a truncated cone-shaped structure is provided between the compost carrying plate (8) and the reflux accumulation plate (4).
7. An energy-saving sludge drying tower for facilitating reflux fermentation of finished compost according to claim 6, characterized in that: The inner side of the return stacking plate (4) corresponds to the edge of the compost carrying plate (8), and the compost of the sludge is drained through the compost carrying plate (8) and then drained into the interior of the return stacking plate (4), and the return stacking plate (4) is connected to the lower end of the conveying conduit (6), and the return filter (5) sucks and refluxes the compost liquid inside the return stacking plate (4) through the conveying conduit (6) and the suction pump (18).
