Aluminum profile aging furnace

By using lifting components and pressing components in an aluminum profile aging furnace to enhance the sealing of the gate, the problem of poor sealing of the furnace door in the prior art is solved, ensuring efficient heating and stable quality of the aluminum profile.

CN222139197UActive Publication Date: 2024-12-10GUANGDONG TIANMA ALUMINUM IND CO LTD
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Patent Information

Application Number
CN202420131292.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-18
Publication Date
2024-12-10
Estimated Expiration
2034-01-18

AI Technical Summary

Technical Problem

The furnace door sealing of existing aluminum profile aging furnaces is poor, resulting in heat loss and affecting the quality of aluminum profiles.

Method used

The lifting and pressing components are adopted to move the gate up and down through the lifting components, and the pressing components are used to seize and lock the gate when it drops, reducing gaps and improving sealing and insulation.

Benefits of technology

It effectively improves the sealing and insulation of the gate, reduces the heat loss in the furnace body, and ensures the aging and strengthening effect of aluminum profiles.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of aluminum profile manufacturing, in particular to an aluminum profile aging furnace which comprises a furnace body, a containing cavity for containing aluminum profiles is formed in the furnace body, a gate is arranged on one side of the furnace body and movably connected with the side face of the furnace body, a mounting frame is arranged above the furnace body, a lifting assembly is arranged on the mounting frame, and the lifting assembly is movably connected with the furnace body. The lifting assembly is connected with the gate, the gate moves up and down in the vertical direction through the lifting assembly, and opening and closing of the gate are achieved. The side wall of the furnace body is provided with an abutting assembly, the abutting assembly is rotationally connected with the side wall of the furnace body, and when the gate is put down, the gate is buckled, pressed and locked through the abutting assembly. The sealing performance and the heat preservation performance of the aging furnace gate can be improved, and the product quality of aluminum profiles is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of aluminum profile manufacturing, in particular to an aluminum profile aging furnace. Background Art

[0002] During the processing of aluminum profiles, it is necessary to use an aging furnace for preheating treatment. The aluminum profile aging furnace is a special equipment used to eliminate the preheating of aluminum alloy materials after initial processing. After the aluminum profile is extruded, it needs to be aged to reduce the stress concentration of the aluminum alloy material, stabilize the structure and size, reduce the deformation of the aluminum alloy material, and improve the mechanical properties of the aluminum alloy material.

[0003] The structure of the aluminum profile aging furnace is similar to that of a general oven. The aging furnace is mainly composed of a furnace door device, an insulation furnace body, a hot air circulation system, a heating system, a trolley device and an electronic control system. The heating system uses a gas burner and the fuel is compressed natural gas. In order to ensure the uniformity of the furnace temperature, a centrifugal circulation fan is installed on the top of the furnace body, and the hot air circulation guide system in the furnace is reasonably configured to make the air flow in the furnace evenly distributed to ensure the heating quality and heating speed. The full metal structure is welded with two layers of steel plates inside and outside the furnace body, and the middle is evenly filled with aluminum silicate refractory fiber for insulation to reduce the temperature rise of the furnace wall. The furnace door of the existing aging furnace adopts an electric lifting furnace door. However, there will be a gap between the furnace door and the furnace body after it is lowered, resulting in poor sealing of the furnace door, which in turn causes heat loss and affects the quality of the aluminum profile. Utility Model Content

[0004] In order to improve the sealing and thermal insulation of the aging furnace gate and ensure the product quality of aluminum profiles, the present application provides an aluminum profile aging furnace.

[0005] In order to achieve the above purpose, this application adopts the following technical solutions:

[0006] An aluminum profile aging furnace comprises a furnace body, wherein a accommodating cavity for accommodating aluminum profiles is provided in the furnace body, a gate is provided on one side of the furnace body, and the gate is movably connected to the side of the furnace body, a mounting frame is provided above the furnace body, and a lifting assembly is provided on the mounting frame, and the lifting assembly is connected to the gate, and the gate is moved up and down in a vertical direction by the lifting assembly to realize the opening and closing of the aging furnace; a pressing assembly is provided on the side wall of the furnace body, and the pressing assembly is rotatably connected to the side wall of the furnace body, and when the gate is lowered, the gate is buckled and locked by the pressing assembly.

[0007] By adopting the above device, a accommodating cavity is provided in the furnace body for heating the aluminum profile therein, and a mounting frame is welded above the furnace body. The mounting frame is used to install a lifting assembly, and the gate can be lifted and lowered by the lifting assembly. When the gate rises and opens, the aluminum profile can enter the furnace body through the gate, and the gate is lowered and closed. The gate is locked to one side of the furnace body by the buckling of the pressing assembly, so that the aluminum profile is heated in the accommodating cavity, which effectively improves the sealing and thermal insulation of the gate, reduces the heat loss in the furnace body, and ensures the aging strengthening effect of the aluminum profile.

[0008] As a further description of the above technical solution:

[0009] The pressing assembly includes a first driving member and a door locking frame. The first driving member is arranged on the side wall of the furnace body. The door locking frame is rotatably connected to the side wall on the opening side of the furnace body. The output shaft of the first driving member is connected to the door locking frame. The door locking frame is driven by the first driving member to perform a flipping motion.

[0010] By adopting the above device, the door locking frame is located on both sides of the gate. When the gate is lowered, the first driving member pushes the door locking frame to flip inward, detains and locks the gate, thereby completing the door locking action. By locking the gate by the door locking frame, the sealing of the gate is effectively improved, and the gap between the gate and the furnace body is reduced, which is beneficial to improving the thermal insulation effect of the gate.

[0011] As a further description of the above technical solution:

[0012] A connecting plate and a pressure plate are provided on the door lock frame, and the connecting plate and the pressure plate are fixedly connected to the door lock frame. The connecting plate and the pressure plate are in opposite directions. The connecting plate is connected to the first driving member, and the door lock frame is driven to rotate by the first driving member. When the gate is lowered, the fastening plate abuts against the gate.

[0013] By adopting the above device, the connecting plate and the pressure plate are in opposite directions, the connecting plate is located in the middle of the door locking frame, and the pressure plates are located at both ends of the door locking frame. When the gate is lowered, the first driving member pushes the door locking frame to flip inward, so that the pressure plate detents the gate, and then locks the gate to improve the sealing of the gate and ensure the strengthening effect of the aluminum profile; when the aluminum profile has completed aging strengthening, the first driving member drives the door locking frame to flip outward, so that the gate can be smoothly opened and raised.

[0014] As a further description of the above technical solution:

[0015] The lifting assembly includes a second driving member and a counterweight block, the second driving member is arranged on the side of the mounting frame, the counterweight block is arranged above the gate, a first sprocket is arranged on the output shaft of the second driving member, a traction rope is arranged on the first sprocket, and the traction rope connects the gate and the counterweight block.

[0016] By adopting the above device, the gate needs to withstand gravity and traction when it is raised or lowered, and the function of the counterweight block is to balance gravity and traction to ensure that the gate can operate smoothly during the rising and falling process.

[0017] As a further description of the above technical solution:

[0018] The mounting frame comprises side beams and a top beam, wherein the top beam is arranged between the side beams, and opposite surfaces of the side beams are provided with clamping grooves, and when the gate is raised, the side wall of the gate is embedded in the clamping groove.

[0019] By adopting the above device, when the gate is raised, both sides of the gate plate are embedded in the card slots, which effectively reduces the horizontal deviation of the gate and the mounting frame during the raising process and increases the stability and safety of the gate's rising movement.

[0020] As a further description of the above technical solution:

[0021] The height of the mounting frame is not less than the height of the gate.

[0022] By adopting the above device, the height of the mounting frame is not less than the height of the gate, so that the gate can be fully raised without blocking the opening of the furnace body, and the aluminum profiles can pass smoothly when entering and exiting the furnace body.

[0023] As a further description of the above technical solution:

[0024] A slide rail is arranged on one side of the opening of the accommodating cavity. The length direction of the slide rail is consistent with the direction in which the aluminum profile enters and exits the accommodating cavity, and the slide rail extends into the accommodating cavity.

[0025] A power trolley is arranged on the slide rail, a third driving member is arranged on the power trolley, a slide groove is arranged in the slide rail, a transmission member is arranged in the slide groove, and the transmission member is connected with the third driving member to realize the movement of the power trolley on the slide rail, and then the material frame for placing the profile is driven in and out of the furnace body by the power trolley.

[0026] By adopting the above device, the material frame for placing the aluminum profile is pulled in and out of the furnace body by the power trolley. When the power trolley moves on the slide rail, the material frame for placing the aluminum profile is driven to move at the same time, and the slide rail guides the power trolley. Under the guidance of the slide rail, the power trolley can better push the aluminum profile into or pull out of the furnace body, and the power trolley is driven to move on the slide rail by the third driving member and the transmission member.

[0027] This application has the following beneficial effects:

[0028] 1. In the present application, a accommodating cavity is provided in the furnace body for heating the aluminum profile therein, and a mounting frame is welded above the furnace body, and the mounting frame is used to install a lifting assembly, through which the gate can be lifted and lowered, and when the gate is raised and opened, the aluminum profile can enter the furnace body through the gate, and when the gate is lowered and closed, the gate is locked to one side of the furnace body by the buckling of the pressing assembly, so that the aluminum profile is heated in the accommodating cavity, which effectively improves the sealing and thermal insulation of the gate, reduces the heat loss in the furnace body, and ensures the aging strengthening effect of the aluminum profile.

[0029] 2. In the present application, a power trolley is used to pull the material frame for placing the aluminum profiles in and out of the furnace body. When the power trolley moves on the slide rail, the material frame for placing the aluminum profiles is driven to move at the same time, and the slide rail guides the power trolley. Under the guidance of the slide rail, the power trolley can better push or pull the aluminum profiles into or out of the furnace body, and the power trolley is driven to move on the slide rail through the third driving member and the transmission member. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Figure 1 This is a schematic diagram of the overall structure of the aluminum profile aging furnace according to the embodiment of the utility model;

[0031] Figure 2 This is a schematic diagram of another perspective of the aluminum profile aging furnace of the utility model embodiment;

[0032] Figure 3 yes Figure 2 Enlarged view of part A.

[0033] Legend:

[0034] 1. Furnace body; 11. Accommodating chamber; 2. Gate; 3. Mounting frame; 31. Side beam; 311. Slot; 32. Top beam; 4. Lifting assembly; 41. Second drive member; 411. First sprocket; 42. Counterweight; 43. Traction rope; 5. Pressing assembly; 51. First drive member; 52. Door lock frame; 521. Connecting plate; 522. Pressing plate; 6. Slide rail; 61. Slide groove; 7. Power trolley; 71. Third drive member; 711. Second sprocket; 72. Transmission member; 73. Third sprocket. DETAILED DESCRIPTION

[0035] The following is combined with Figure 1-3 This application is described in further detail.

[0036] Example:

[0037] An aluminum profile aging furnace, such as Figure 1As shown, the furnace body 1 includes a furnace body 1, which is a rectangular box, wherein a receiving chamber 11 for placing aluminum profiles is provided in the furnace body 1, and a gate 2 is provided on one side of the opening of the receiving chamber 11, and the gate 2 is used to close the furnace body 1, so as to ensure that the heat in the furnace body 1 does not leak out when the aluminum profile is subjected to aging treatment. A mounting frame 3 is welded on the top of the furnace body 1, and the mounting frame 3 is located above the gate 2. A lifting assembly 4 is provided on the mounting frame 3, and the gate 2 is moved up and down in the vertical direction by the lifting assembly 4, so as to realize the opening and closing of the furnace body 1. At the same time, a pressing assembly 5 is provided on the side walls of both sides of the furnace body 1 near the opening of the receiving chamber 11. When the gate 2 is lowered, the gate 2 is pressed by the pressing assembly 5, and the gate 2 is locked to the opening side of the receiving chamber 11, thereby reducing the gap between the furnace body 1 and the gate 2, improving the sealing and heat preservation of the gate 2, reducing the loss of heat in the furnace body 1, and enabling the aluminum profile to obtain a better aging treatment effect.

[0038] like Figure 1 As shown, in this embodiment, a slide rail 6 is arranged on the outside of the furnace body 1, and the slide rail 6 is located on one side of the opening of the accommodating cavity 11. The length direction of the slide rail 6 is the same as the direction in which the aluminum profile enters and exits the accommodating cavity 11, and the slide rail 6 extends into the accommodating cavity 11. A power trolley 7 is also arranged on the slide rail 6, and the power trolley 7 includes a flat plate and four running wheels, and the four running wheels are engaged with the slide rail 6. Under the push of external force, the power trolley 7 can move along the slide rail 6, and at the same time drive the material frame on which the aluminum profile is placed to move together, thereby realizing the guiding effect of the slide rail 6 on the power trolley 7, so that the power trolley 7 can better push the aluminum profile into or out of the furnace body 1.

[0039] In addition, if Figure 2 As shown, a third driving member 71 is fixed on the top of the plate, and the output shaft of the third driving member 71 is fixedly connected with a set of second sprockets 711, and two sets of third sprockets 73 are fixed on both sides of the third driving member 71, and a transmission member 72 is wound between the second sprockets 711 and the third sprockets 73. A slide groove 61 is also provided in the slide rail 6, and the slide groove 61 is located in the middle of the slide rail 6, and the slide groove 61 and the slide rail 6 are parallel to each other, and the transmission member 72 is located in the slide groove 61, and the power trolley 7 is driven to move on the slide rail 6 by the transmission member 72 and the third driving member 71, and then the material frame for placing the aluminum profile is driven by the power trolley 7 to move simultaneously, and enter and exit the furnace body 1. Among them, in this embodiment, the third driving member 71 can be selected as a traction motor, and the transmission member 72 can be selected as a double chain.

[0040] like Figure 1-2As shown, in this embodiment, the mounting frame 3 includes side beams 31 and a top beam 32, and slots 311 are provided on the opposite surfaces of the two side beams 31. When the gate 2 is raised, the side walls of the gate 2 are embedded in the slots 311, which effectively reduces the horizontal deviation between the gate 2 and the mounting frame 3, and is beneficial to increase the stability and safety of the gate 2 when it is raised, and the top beam 32 is used to install the lifting component 4.

[0041] like Figure 1-2 As shown, the lifting assembly 4 includes a second driving member 41 and a counterweight 42, the second driving member 41 is installed on one side of the top beam 32, two first sprockets 411 are fixedly connected to the output shaft of the second driving member 41, and a traction rope 43 is wound around the first sprocket 411, one end of the traction rope 43 is connected to the counterweight 42, and the other end is fixedly connected to the top of the gate 2, and the lifting and lowering of the gate 2 is realized by the cooperation of the second driving member 41, the traction rope 43 and the counterweight 42. In this embodiment, the second driving member 41 can be selected as a lifting motor, and the traction rope 43 can be selected as a chain.

[0042] When the gate 2 is raised, the lifting motor is started, and the output shaft of the lifting motor drives the first sprocket 411 to rotate, so that the gate 2 is raised and the counterweight 42 is lowered; when the gate 2 is lowered, the counterweight 42 is raised, so that the gate 2 is lowered. The counterweight 42 is provided to balance the gravity and traction of the gate 2, so that the gate 2 can be raised and lowered smoothly.

[0043] like Figure 1 and 3 As shown, in this embodiment, two groups of pressing assemblies 5 are provided, and the two groups of pressing assemblies 5 are respectively located on the outer side walls of both sides of the furnace body 1. The pressing assemblies 5 include a first driving member 51 and a door lock frame 52. The first driving member 51 is fixedly installed on the outer side wall of the furnace body 1, and the door lock frame 52 is located on both sides of the gate 2. The door lock frame 52 is in the shape of a long rod, and the two ends of the door lock frame 52 are rotatably connected to the side wall of the furnace body 1, so as to drive the door lock frame 52 to flip through the first driving member 51. In this embodiment, the first driving member 51 can be selected as a cylinder.

[0044] like Figure 1-3 As shown, in the present embodiment, in order to lock the gate 2 tightly on the opening side of the furnace body 1, the two ends of the door lock frame 52 are fixedly connected with a pressure plate 522, and the pressure plate 522 is used to flip and detain the gate 2, and a connecting plate 521 is also provided in the middle of the door lock frame 52, and the connecting plate 521 is hinged to the output shaft of the first driving member 51, and the door lock frame 52 is driven to flip by the first driving member 51.

[0045] When the gate 2 is lowered, the first driving member 51 pushes the door locking frame 52 to flip inward, so that the pressure plate 522 abuts against and depresses the gate 2, and then locks the gate 2 to improve the sealing and thermal insulation of the gate 2, thereby ensuring the aging treatment effect of the aluminum profile; when the aluminum profile completes the aging treatment, the first driving member 51 drives the door locking frame 52 to flip outward, and the pressure plate 522 releases the gate 2, so that the gate 2 can be smoothly opened and raised.

[0046] Working principle: When the aluminum profile is subjected to aging strengthening, the lifting motor is first started, and the lifting motor drives the gate 2 to rise. At the same time, the counterweight block 42 connected to the other end of the traction rope 43 is lowered to ensure that the gate 2 can rise smoothly. Then the power trolley 7 pushes the material frame for placing the aluminum profile into the furnace body 1, puts down the gate 2, and then starts the pressing component 5, so that the cylinder pushes the locking door frame 52 to flip inward, so that the pressing plates 522 at both ends of the locking door frame 52 tightly press and buckle the gate 2 to increase the sealing of the gate 2. When the aluminum profile completes the aging treatment, the gate 2 is opened again, and the aluminum profile in the accommodating cavity 11 is pulled out of the furnace body 1 to complete the aging treatment of the aluminum profile.

[0047] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An aluminum profile aging furnace, characterized in that: The invention comprises a furnace body (1), wherein a receiving cavity (11) for receiving an aluminum profile is provided in the furnace body (1), a gate (2) is provided on one side of the furnace body (1), and the gate (2) is movably connected to the side of the furnace body (1), a mounting frame (3) is provided above the furnace body (1), and a lifting assembly (4) is provided on the mounting frame (3), and the lifting assembly (4) is connected to the gate (2), and the gate (2) is moved up and down in a vertical direction by means of the lifting assembly (4) to realize the opening and closing of the gate (2); a pressing assembly (5) is provided on the side wall of the furnace body (1), and the pressing assembly (5) is rotatably connected to the side wall of the furnace body (1), and when the gate (2) is lowered, the gate (2) is locked by means of the pressing assembly (5).

2. The aluminum profile aging furnace according to claim 1, characterized in that: The pressing assembly (5) comprises a first driving member (51) and a door locking frame (52); the first driving member (51) is arranged on a side wall of the furnace body (1); the door locking frame (52) is rotatably connected to the side wall of the furnace body (1) on an opening side; an output shaft of the first driving member (51) is connected to the door locking frame (52); and the door locking frame (52) is driven by the first driving member (51) to perform a turning movement.

3. The aluminum profile aging furnace according to claim 2, characterized in that: The door lock frame (52) is provided with a connecting plate (521) and a pressing plate (522). The connecting plate (521) and the pressing plate (522) are both fixedly connected to the door lock frame (52). The connecting plate (521) and the pressing plate (522) are in opposite directions. The connecting plate (521) is connected to the first driving member (51). The door lock frame (52) is driven to rotate by the first driving member (51). When the gate (2) is lowered, the pressing plate (522) contacts the gate (2).

4. The aluminum profile aging furnace according to claim 1, characterized in that: The lifting assembly (4) comprises a second driving member (41) and a counterweight (42); the second driving member (41) is arranged on a side of the mounting frame (3); the counterweight (42) is arranged above the gate (2); a first sprocket (411) is arranged on an output shaft of the second driving member (41); a traction rope (43) is arranged on the first sprocket (411); the traction rope (43) connects the gate (2) and the counterweight (42).

5. The aluminum profile aging furnace according to claim 1, characterized in that: The mounting frame (3) comprises side beams (31) and a top beam (32); the top beam (32) is arranged between the side beams (31); opposite surfaces of the side beams (31) are provided with a clamping groove (311); when the gate (2) is raised, the side wall of the gate (2) is embedded in the clamping groove (311).

6. The aluminum profile aging furnace according to claim 1, characterized in that: The height of the mounting frame (3) is not less than the height of the gate (2).

7. The aluminum profile aging furnace according to claim 1, characterized in that: A slide rail (6) is provided on one side of the opening of the accommodating cavity (11); the length direction of the slide rail (6) is consistent with the direction in which the aluminum profile enters and exits the accommodating cavity (11); and the slide rail (6) extends into the accommodating cavity (11).

8. The aluminum profile aging furnace according to claim 7, characterized in that: A power trolley (7) is arranged on the slide rail (6), a third driving member (71) is arranged on the power trolley (7), a slide groove (61) is arranged in the slide rail (6), a transmission member (72) is arranged in the slide groove (61), and the transmission member (72) is connected to the third driving member (71) to realize the movement of the power trolley (7) on the slide rail (6), and then the material frame for placing the profile is driven to enter and exit the furnace body (1) through the power trolley (7).

Citation Information

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