Aluminum ash treatment equipment

Abstract

The utility model relates to the technical field of aluminum material processing equipment, in particular to aluminum ash processing equipment, a feeding module comprises a material storage barrel, a material guide barrel, a feeding stepping motor and a spiral material guide blade, the bottom of the material storage barrel is fixedly connected with one side of the bottom of the material guide barrel, and a discharging pipe is integrally formed on the other side of the top of the material guide barrel; two first bearing seats are fixedly installed on the two sides of the material guiding barrel, a first rotating shaft is rotationally connected between the two first bearing seats, the spiral material guiding blades are fixedly installed on the first rotating shaft, and an output shaft of the feeding stepping motor is fixedly connected with the end of the first rotating shaft. According to the equipment, continuous feeding operation does not need to be conducted manually, the working efficiency can be effectively improved, uniform feeding can be conducted, the probability that the equipment is stuck is greatly reduced, and the downtime is shortened.

Description

Technical Field

[0001] The utility model relates to the technical field of aluminum material processing equipment, in particular to aluminum ash processing equipment. Background Art

[0002] Aluminum ash (slag) is the scum and skimming floating on the upper layer of aluminum liquid during the metallurgical melting process of electrolytic aluminum, cast aluminum, and recycled aluminum. Aluminum ash is mainly composed of metallic aluminum and non-metallic oxides, of which aluminum oxide usually accounts for more than 60%, and other oxides include silicon oxide, magnesium oxide, sodium oxide, iron oxide, calcium oxide, aluminum nitride, etc. In order to reduce the pollution of aluminum ash to the environment and recover the useful substances therein, it is generally necessary to pre-treat, crush, smelt and refine the aluminum ash. The purpose of further crushing the aluminum ash is to make the particle size of the aluminum ash finer to increase its surface area, which is conducive to improving the subsequent smelting and refining chemical reactivity. In the existing equipment for crushing aluminum ash, manual feeding is usually required, which is inefficient and easily affected by human factors. Manual feeding is prone to uneven feeding, which is easy to cause "stuck" of the crushing equipment, increase downtime, and affect work efficiency; and dust may be generated during the crushing process of aluminum ash, posing a threat to the health of operators. Utility Model Content

[0003] The utility model overcomes the problem of uneven feeding in the prior art and provides aluminum ash processing equipment with automatic feeding function.

[0004] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0005] The utility model discloses an aluminum ash processing device, comprising a feeding module and a crushing module;

[0006] The feeding module comprises a material storage barrel, a material guide cylinder, a feeding stepping motor and a spiral material guide blade. The bottom of the material storage barrel is fixedly connected to one side of the bottom of the material guide cylinder, and a discharge pipe is integrally formed on the other side of the top of the material guide cylinder. Two first bearing seats are fixedly installed on both sides of the material guide cylinder, and a first rotating shaft is rotatably connected between the two first bearing seats. The spiral material guide blade is fixedly installed on the first rotating shaft, and the output shaft of the feeding stepping motor is fixedly connected to the end of the first rotating shaft.

[0007] The crushing module includes a crushing chamber, a crushing stepper motor and a crushing blade. Two second bearing seats are fixedly installed on both sides of the middle of the crushing chamber, a second rotating shaft is rotatably connected between the two second bearing seats, and the crushing blade is fixedly installed on the second rotating shaft; a first pulley is fixedly installed on one end of the rotating shaft, and a second pulley is fixedly installed on the output shaft of the crushing stepper motor, and the first pulley and the second pulley are connected by belt transmission.

[0008] Furthermore, in a preferred embodiment of the utility model, a stirring mechanism is provided on the feeding module, and the stirring mechanism includes a stirring stepper motor, a stirring blade and a stirring shaft, and the stirring shaft is rotatably mounted on the bottom of the storage barrel through a third bearing seat, and one end of the stirring shaft is fixedly connected to the stirring blade, and the other end is fixedly connected to the output shaft of the stirring stepper motor.

[0009] Furthermore, in a preferred embodiment of the utility model, a feed hopper is fixedly connected to the top of the crushing chamber.

[0010] Furthermore, in a preferred embodiment of the present invention, a discharge hopper is fixedly connected to the top of the crushing chamber.

[0011] Furthermore, in a preferred embodiment of the present invention, the crushing module also includes a material receiving shovel.

[0012] Furthermore, in a preferred embodiment of the present invention, the loading module further includes a first support frame, and the storage barrel is fixedly mounted on the first support frame.

[0013] Furthermore, in a preferred embodiment of the present invention, the crushing module further includes a second support frame, and the crushing chamber is fixedly mounted on the second support frame.

[0014] Furthermore, in a preferred embodiment of the present invention, a photoelectric sensor is fixedly installed on the bottom of the storage barrel.

[0015] The utility model solves the defects existing in the background technology, and has the following beneficial effects: the equipment does not need to be manually operated for continuous feeding, which can effectively improve the working efficiency, and can evenly feed the materials, which greatly reduces the probability of "material jamming" of the equipment, reduces the downtime, and further improves the processing efficiency; at the same time, the equipment realizes the automatic feeding function, and does not need manual operation during the crushing process, which improves the safety. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] According to the drawings of various embodiments of the present invention given below, the embodiments of the present invention will be more fully understood. However, this should not be understood as limiting the present invention to specific embodiments, but is only used for explanation and understanding. For ordinary technicians in this field, other drawings can be obtained according to these drawings without creative work.

[0017] Figure 1 It is a three-dimensional structural diagram of the device;

[0018] Figure 2 It is a first three-dimensional structural schematic diagram of the feeding module;

[0019] Figure 3 It is a second three-dimensional structural schematic diagram of the feeding module;

[0020] Figure 4 It is a schematic diagram of the cross-sectional structure of the feeding module;

[0021] Figure 5 It is a schematic diagram of the three-dimensional structure of the crushing module;

[0022] Figure 6 Schematic diagram of the internal structure of the crushing chamber:

[0023] In the figure: 1. feeding module; 2. crushing module; 101. storage barrel; 102. guide cylinder; 103. feeding stepper motor; 104. spiral guide blade; 105. discharge pipe; 106. first bearing seat; 107. first rotating shaft; 108. crushing chamber; 109. crushing stepper motor; 201. crushing blade; 202. second bearing seat; 203. second rotating shaft; 204. first pulley; 205. second pulley; 206. belt; 207. stirring stepper motor; 208. stirring blade; 209. stirring shaft; 301. third bearing seat; 302. feed hopper; 303. discharge hopper; 304. receiving shovel; 305. first support frame; 306. second support frame. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] In the description of the utility model, the reference to "embodiment", "one embodiment", "some embodiments", or "other embodiments" indicates that the specific features, structures or characteristics described in conjunction with the embodiment are included in at least some embodiments, but not necessarily all embodiments. Multiple occurrences of "embodiment", "one embodiment", or "some embodiments" do not necessarily all refer to the same embodiment. If the specification describes that a component, feature, structure or characteristic "may", "perhaps" or "can" be included, the specific component, feature, structure or characteristic is not necessarily included. If the specification or claim mentions "one" element, it does not mean that there is only one element. If the specification or claim mentions "another" element, it does not exclude the presence of more than one other element. In addition, specific features, structures, functions or characteristics can be combined in one or more embodiments in any suitable manner. For example, the first embodiment can be combined with the second embodiment, as long as the specific features, structures, functions or characteristics associated with the two embodiments are not mutually exclusive.

[0026] In the description of the present invention, unless otherwise specified, the use of ordinal adjectives such as "first", "second", and "third" to describe a common object only refers to different instances of the same object, and does not imply that the objects described in this way must adopt a given order, whether in time, space, order, or any other manner. In the description of the present invention, unless otherwise specified, "plurality" means two or more.

[0027] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.

[0028] See also Figure 1-6 , the utility model discloses an aluminum ash processing device, comprising a feeding module 1 and a crushing module 2;

[0029] The feeding module 1 includes a material storage barrel 101, a material guide cylinder 102, a feeding stepping motor 103 and a spiral material guide blade 104. The bottom of the material storage barrel 101 is fixedly connected to one side of the bottom of the material guide cylinder 102, and a discharge pipe 105 is integrally formed on the other side of the top of the material guide cylinder 102; two first bearing seats 106 are fixedly installed on both sides of the material guide cylinder 102, and a first rotating shaft 107 is rotatably connected between the two first bearing seats 106. The spiral material guide blade 104 is fixedly installed on the first rotating shaft 107, and the output shaft of the feeding stepping motor 103 is fixedly connected to the end of the first rotating shaft 107;

[0030] The crushing module 2 includes a crushing chamber 108, a crushing stepper motor 109 and a crushing blade 201. Two second bearing seats 202 are fixedly installed on both sides of the middle of the crushing chamber 108. A second rotating shaft 203 is rotatably connected between the two second bearing seats 202. The crushing blade 201 is fixedly installed on the second rotating shaft 203; a first pulley 204 is fixedly installed on one end of the rotating shaft, and a second pulley 205 is fixedly installed on the output shaft of the crushing stepper motor 109. The first pulley 204 and the second pulley 205 are connected through a belt 206.

[0031] It should be noted that, first, the aluminum ash to be crushed is poured into the storage barrel 101 in advance, and then the loading stepper motor 103 is controlled to start, so that the first rotating shaft 107 is driven to rotate at a uniform speed by starting the loading stepper motor 103, thereby driving the spiral guide blade 104 to rotate, so that the aluminum ash to be crushed at the bottom of the guide barrel 102 is driven by the spiral guide blade 104 to move upward at a uniform speed along the guide barrel 102, until the aluminum ash to be crushed is evenly driven into the discharge pipe 105, so that the aluminum ash to be crushed is evenly entered into the feed hopper 302 of the crushing module 2, thereby completing the automatic loading process, and in this process, the aluminum ash to be crushed at the bottom of the storage barrel 101 will continue to fall into the guide barrel 102 under the action of gravity, thereby completing the continuous feeding function.

[0032] When the feeding stepper motor 103 is controlled to start, the crushing stepper motor 109 is also controlled to start. After the crushing stepper motor 109 is started, it will drive the second pulley 205 to rotate. Since the first pulley 204 and the second pulley 205 are connected by the belt 206, the first pulley 204 will also rotate with the second pulley 205, and the first pulley 204 will drive the second rotating shaft 203 to rotate, thereby driving the crushing blade 201 to rotate. When the aluminum ash to be crushed falls from the feed hopper 302 to the crushing chamber 108, the high-speed rotating crushing blade 201 will crush and cut the aluminum ash to be crushed, and then the crushed aluminum ash will fall out of the discharge hopper 303.

[0033] In summary, when this equipment crushes aluminum ash, it does not require manual continuous feeding operations, which can effectively improve work efficiency, and can load materials evenly, greatly reducing the probability of "material jamming" in the equipment, reducing downtime, and further improving processing efficiency; at the same time, the equipment realizes automatic feeding function, and does not require manual operation during the crushing process, thereby improving safety.

[0034] Furthermore, in a preferred embodiment of the utility model, a stirring mechanism is provided on the feeding module 1, and the stirring mechanism includes a stirring stepper motor 207, a stirring blade 208 and a stirring shaft 209, and the stirring shaft 209 is rotatably mounted on the bottom of the storage barrel 101 through a third bearing seat 301, and one end of the stirring shaft 209 is fixedly connected to the stirring blade 208, and the other end is fixedly connected to the output shaft of the stirring stepper motor 207.

[0035] It should be noted that the equipment is also provided with a stirring mechanism, which controls the starting of the stirring stepper motor 207 to drive the stirring shaft 209 to rotate, thereby driving the stirring blade 208 to rotate, thereby stirring the aluminum ash at the bottom of the storage barrel 101 to avoid agglomeration, thereby further reducing the blockage phenomenon.

[0036] Furthermore, in a preferred embodiment of the present invention, a feed hopper 302 is fixedly connected to the top of the crushing chamber 108 .

[0037] Furthermore, in a preferred embodiment of the present invention, a discharge hopper 303 is fixedly connected to the top of the crushing chamber 108 .

[0038] Furthermore, in a preferred embodiment of the present invention, the crushing module 2 also includes a material receiving shovel 304 .

[0039] It should be noted that the processed aluminum ash can be collected by the receiving shovel 304.

[0040] Furthermore, in a preferred embodiment of the present invention, the loading module 1 further includes a first support frame 305 , and the storage barrel 101 is fixedly mounted on the first support frame 305 .

[0041] Furthermore, in a preferred embodiment of the present invention, the crushing module 2 further includes a second support frame 306 , and the crushing chamber 108 is fixedly mounted on the second support frame 306 .

[0042] Furthermore, in a preferred embodiment of the present invention, a photoelectric sensor is fixedly installed on the bottom of the storage barrel 101.

[0043] It should be noted that a photoelectric sensor is fixedly installed at the bottom of the storage barrel 101. The photoelectric sensor can detect whether the material in the storage barrel 101 is consumed, and promptly inform the operator whether there is still material in the barrel, so as to replenish the material in time.

[0044] The above is based on the ideal embodiment of the utility model. Through the above description, relevant personnel can make various changes and modifications without deviating from the technical concept of the utility model. The technical scope of this utility model is not limited to the content in the specification, and the technical scope must be determined according to the scope of the claims.

Claims

1. An aluminum ash processing device, comprising a feeding module and a crushing module, characterized in that: The feeding module comprises a material storage barrel, a material guide cylinder, a feeding stepping motor and a spiral material guide blade. The bottom of the material storage barrel is fixedly connected to one side of the bottom of the material guide cylinder, and a discharge pipe is integrally formed on the other side of the top of the material guide cylinder. Two first bearing seats are fixedly installed on both sides of the material guide cylinder, and a first rotating shaft is rotatably connected between the two first bearing seats. The spiral material guide blade is fixedly installed on the first rotating shaft, and the output shaft of the feeding stepping motor is fixedly connected to the end of the first rotating shaft. The crushing module includes a crushing chamber, a crushing stepper motor and a crushing blade. Two second bearing seats are fixedly installed on both sides of the middle of the crushing chamber, a second rotating shaft is rotatably connected between the two second bearing seats, and the crushing blade is fixedly installed on the second rotating shaft; a first pulley is fixedly installed on one end of the rotating shaft, and a second pulley is fixedly installed on the output shaft of the crushing stepper motor, and the first pulley and the second pulley are connected by belt transmission.

2. The aluminum ash processing equipment according to claim 1, characterized in that: The feeding module is provided with a stirring mechanism, which includes a stirring stepper motor, a stirring blade and a stirring shaft. The stirring shaft is rotatably mounted on the bottom of the storage barrel through a third bearing seat, and one end of the stirring shaft is fixedly connected to the stirring blade, and the other end is fixedly connected to the output shaft of the stirring stepper motor.

3. The aluminum ash processing equipment according to claim 1, characterized in that: The top of the crushing chamber is fixedly connected with a feed hopper.

4. The aluminum ash processing equipment according to claim 1, characterized in that: The top of the crushing chamber is fixedly connected with a discharge hopper.

5. The aluminum ash processing equipment according to claim 1, characterized in that: The crushing module also includes a material receiving shovel.

6. The aluminum ash processing equipment according to claim 1, characterized in that: The loading module also includes a first support frame, and the storage barrel is fixedly mounted on the first support frame.

7. The aluminum ash processing equipment according to claim 1, characterized in that: The crushing module further comprises a second supporting frame, and the crushing chamber is fixedly mounted on the second supporting frame.

8. The aluminum ash processing equipment according to claim 1, characterized in that: A photoelectric sensor is fixedly installed on the bottom of the storage barrel.

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