High-brightness air-cooled coaxial light source
By adopting a symmetrically distributed fan and heat sink structure in the high-bright air-cooled coaxial light source, the problem of uneven heat dissipation in the prior art is solved, and a longer equipment life and lower energy consumption are achieved.
Patent Information
- Application Number
- CN202420859731.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-24
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-04-24
AI Technical Summary
The existing high-bright air-cooled coaxial light sources have uneven heat dissipation, resulting in short equipment life and high energy consumption, affecting detection accuracy and stability.
A high-bright air-cooled coaxial light source including air-cooled structure, heat dissipation structure and lens structure is designed. Two symmetrically distributed air supply fans and heat sinks are used to uniformly dissipate heat to the overall device through cold air to extend the service life of the equipment.
It achieves uniform heat dissipation, extends the service life of light source equipment, and reduces energy consumption.
Smart Images

Figure CN222142973U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of coaxial light sources, in particular to a high-brightness air-cooled coaxial light source. Background Art
[0002] With the development of industrial automation, LED light sources are usually used in conjunction with smart cameras to complete the inspection of industrial products. Different light sources are selected according to the reflective characteristics of the object being inspected.
[0003] According to the structure of the light source, it can be divided into annular light sources, backlight sources, strip light sources, linear and coaxial light sources, etc. The structure of the light source is different, and its function is also different. According to the needs of the use environment, choose the light source with the corresponding structure. For example, the linear light source, its structure uses a cylindrical lens to focus light, has high-brightness light, and is used in AOI with an automatic camera; and the coaxial light source can provide more uniform light than the ordinary light source, which improves the accuracy and reproducibility of visual inspection, so it is widely used in the inspection of products with strong reflectivity. In the fields of high-speed inspection such as metal surface scratch detection, liquid crystal mark positioning, laser marking, and QR code recognition, high-brightness coaxial light sources are generally used. Because high-brightness LED lamp beads are used inside, their power and heat generation are relatively large compared to ordinary LED lamp beads. If the heat is not dissipated in time, it will not only reduce the service life of the light source equipment, but also increase the energy consumption of the light source; in order to avoid the above problems, the existing technology uses a cooling fan to cool the light source. However, the existing high-brightness air-cooled coaxial light source has uneven heat dissipation and cannot be used for a long time, which will affect the life of the light source equipment. For this reason, we propose a high-brightness air-cooled coaxial light source. Utility Model Content
[0004] In order to solve the above technical problems, the utility model provides a high-brightness air-cooled coaxial light source.
[0005] The utility model is implemented by the following technical scheme: a high-brightness air-cooled coaxial light source, comprising an air-cooling structure, a heat dissipation structure and a lens structure, wherein the heat dissipation structure is located at the right end of the air-cooling structure, and the lens structure is located at the right end of the heat dissipation structure;
[0006] The air cooling structure includes a shell, an outer wall of the shell is provided with an exhaust port, an air cooling chamber is arranged inside the shell, a compressor is fixedly connected to the inside of the air cooling chamber, a finned condenser is fixedly connected to the right end of the compressor, a drying filter is fixedly connected to the right end of the finned condenser, a refrigeration solenoid valve is fixedly connected to the right end of the drying filter, and a blower is fixedly connected to the right end of the refrigeration solenoid valve.
[0007] As a further improvement of the above solution, there are two air blowers, which are symmetrically distributed inside the air cooling chamber in the upper and lower parts.
[0008] Through the above technical solution, two blowers supply cold air to the entire device, thereby achieving a uniform heat dissipation effect.
[0009] As a further improvement of the above scheme, the heat dissipation structure includes a heat sink, a surface of the heat sink is provided with an air outlet, an outer wall of the air outlet is fixedly connected to an LED light board, and one side of the LED light board is fixedly connected to a light-emitting surface.
[0010] As a further improvement of the above solution, the air blower is arranged opposite to the air outlet, the LED light board is composed of a plurality of LED lights, and the heat sink is equal to the LED light board in size.
[0011] Through the above technical solution, the cold air generated by the blower is delivered through the air outlet, thereby cooling and dissipating the circuit inside the entire device, thereby extending the life of the light source equipment.
[0012] As a further improvement of the above scheme, the lens structure includes a semi-mirror sheet, the top of which is fixedly connected with an amplifying lens, the top of which has a first light outlet, and the bottom of which has a second light outlet.
[0013] As a further improvement of the above solution, the semi-transparent mirror sheet is arranged with the first light outlet inclined at 45°.
[0014] Compared with the prior art, the beneficial effects of the present invention are:
[0015] The utility model provides two air blowers to supply cold air to the whole device, thereby achieving the effect of uniform heat dissipation.
[0016] The utility model provides a blower to generate cold air which is sent in through the air outlet, thereby cooling and dissipating the circuit inside the whole device and prolonging the life of the light source device. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model;
[0018] Figure 2 It is a schematic diagram of the overall three-dimensional structure of the utility model;
[0019] Figure 3 This is a schematic diagram of the overall front structure of the utility model;
[0020] Figure 4 It is a schematic diagram of the cross-sectional structure of the utility model from top view.
[0021] Description of main symbols:
[0022] 1. Air cooling structure; 101. Shell; 102. Exhaust port; 103. Air cooling chamber; 104. Compressor; 105. Finned condenser; 106. Dry filter; 107. Refrigeration solenoid valve; 108. Blower; 2. Heat dissipation structure; 201. Heat sink; 202. Air outlet; 203. LED light board; 204. Light emitting surface; 3. Lens structure; 301. Semi-transparent lens; 302. Enhanced lens; 303. First light outlet; 304. Second light outlet. DETAILED DESCRIPTION
[0023] The present invention is further described below in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form a new embodiment.
[0024] Example:
[0025] Please combine Figure 1-4 A high-brightness air-cooled coaxial light source of this embodiment includes an air-cooling structure 1, a heat dissipation structure 2 and a lens structure 3, wherein the heat dissipation structure 2 is located at the right end of the air-cooling structure 1, and the lens structure 3 is located at the right end of the heat dissipation structure 2;
[0026] The air cooling structure 1 includes a shell 101, an outer wall of the shell 101 is provided with an exhaust port 102, an interior of the shell 101 is provided with an air cooling chamber 103, a compressor 104 is fixedly connected to the interior of the air cooling chamber 103, a finned condenser 105 is fixedly connected to the right end of the compressor 104, a drying filter 106 is fixedly connected to the right end of the finned condenser 105, a refrigeration solenoid valve 107 is fixedly connected to the right end of the refrigeration solenoid valve 107, and a blower 108 is fixedly connected to the right end of the refrigeration solenoid valve 107.
[0027] There are two air blowers 108 symmetrically distributed in the air cooling chamber 103 . The two air blowers 108 deliver cold air to the entire device, thereby achieving a uniform heat dissipation effect.
[0028] The heat dissipation structure 2 includes a heat sink 201 , a vent 202 is formed on the surface of the heat sink 201 , an LED light board 203 is fixedly connected to the outer wall of the vent 202 , and a light emitting surface 204 is fixedly connected to one side of the LED light board 203 .
[0029] The blower 108 is arranged opposite to the air outlet 202, the LED lamp board 203 is composed of a plurality of LED lamps, the heat sink 201 and the LED lamp board 203 are equal in size, and the cold air generated by the blower 108 is delivered through the air outlet 202, thereby cooling the circuit inside the entire device and dissipating the heat, thereby extending the life of the light source equipment.
[0030] The lens structure 3 comprises a semi-transparent lens 301 , the top of which is fixedly connected with an amplifying lens 302 , the top of which is provided with a first light outlet 303 , and the bottom of which is provided with a second light outlet 304 .
[0031] The semi-transparent mirror sheet 301 is inclined at 45 degrees with respect to the first light outlet 303 .
[0032] The implementation principle of a high-brightness air-cooled coaxial light source in the embodiment of the present application is as follows: two air blowers 108 generate cold air through the compressor 104 and the fin-type condenser 105 to deliver cold air to the entire device, thereby achieving a uniform heat dissipation effect. The cold air generated by the air blower 108 is then delivered through the air outlet 202, thereby cooling and dissipating the circuit inside the entire device, thereby extending the life of the light source device.
[0033] The above-mentioned implementation modes are only preferred implementation modes of the present invention, and cannot be used to limit the protection scope of the present invention. Any non-substantial changes and substitutions made by technicians in this field on the basis of the present invention shall fall within the scope of protection required by the present invention.
Claims
1. A high brightness air-cooled coaxial light source, characterized in that: It comprises an air-cooling structure (1), a heat dissipation structure (2) and a lens structure (3), wherein the heat dissipation structure (2) is located at the right end of the air-cooling structure (1), and the lens structure (3) is located at the right end of the heat dissipation structure (2); The air cooling structure (1) comprises a shell (101), an outer wall of the shell (101) is provided with an exhaust port (102), an interior of the shell (101) is provided with an air cooling chamber (103), a compressor (104) is fixedly connected to the interior of the air cooling chamber (103), a finned condenser (105) is fixedly connected to the right end of the compressor (104), a drying filter (106) is fixedly connected to the right end of the finned condenser (105), a refrigeration solenoid valve (107) is fixedly connected to the right end of the refrigeration solenoid valve (107), and a blower (108) is fixedly connected to the right end of the refrigeration solenoid valve (107).
2. A high brightness air-cooled coaxial light source as claimed in claim 1, characterized in that: The number of the air blowers (108) is two and they are symmetrically distributed inside the air cooling chamber (103) in the upper and lower parts.
3. A high brightness air-cooled coaxial light source as claimed in claim 1, characterized in that: The heat dissipation structure (2) comprises a heat sink (201), a surface of the heat sink (201) being provided with an air outlet (202), an outer wall of the air outlet (202) being fixedly connected to an LED light board (203), and one side of the LED light board (203) being fixedly connected to a light-emitting surface (204).
4. A high brightness air-cooled coaxial light source as claimed in claim 3, characterized in that: The air blower (108) is arranged opposite to the air outlet (202), the LED light board (203) is composed of a plurality of LED lights, and the heat sink (201) and the LED light board (203) are of equal size.
5. A high brightness air-cooled coaxial light source as claimed in claim 1, characterized in that: The lens structure (3) comprises a semi-mirror sheet (301), the top of the semi-mirror sheet (301) is fixedly connected with an amplifying lens (302), the top of the amplifying lens (302) is provided with a first light outlet (303), and the bottom of the semi-mirror sheet (301) is provided with a second light outlet (304).
6. A high brightness air-cooled coaxial light source as claimed in claim 5, characterized in that: The semi-transparent mirror sheet (301) is arranged with the first light outlet (303) tilted at 45 degrees.
