Floating ball liquid level meter
By dividing the float into two small floats and connecting them with guide slide rails and sliders, the welding trace corrosion and height limitation problems of traditional float level meter are solved, achieving higher measurement accuracy and flexibility in use .
Patent Information
- Application Number
- CN202420605413.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-27
- Publication Date
- 2024-12-10
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The insertion rod of the traditional float level meter is directly inserted into the center of the float, causing corrosion and rust of welding marks, limiting the rise of the float and poor use flexibility.
The floating level gauge is designed to divide the floating ball into two small floating balls, which are connected by guide slide rails and sliders to increase balance and positioning accuracy, and adjust the maximum height of the floating ball through a detachable upper limit plate.
It avoids the situation where the float is stuck, improves measurement accuracy and use flexibility, and extends the life of the equipment.
Smart Images
Figure CN222144270U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the relevant field of float ball liquid level gauges, in particular to a float ball liquid level gauge. Background Art
[0002] The float level meter uses a magnetic float as a measuring element. Through magnetic coupling, the resistance in the sensor changes linearly. The intelligent converter converts the resistance change into a 4~20mA standard current signal. The percentage of the liquid level, 4~20mA current and liquid level value can be displayed on site. Remote transmission to the control room can realize automatic detection, control and recording of the liquid level. The float level meter consists of a float, a rod, etc. It is designed based on the Archimedes buoyancy principle.
[0003] There are still certain deficiencies in the use of float level gauges in the prior art. The plug rods on traditional float level gauges are usually directly inserted and fixed in the center of the float, and the float is usually welded with two hemispherical bodies, so there will be welding marks on the surface of the float. Since the float is immersed in liquid for a long time, the welding point will be corroded to a certain extent, resulting in rust, making the float and the plug rod become awkward. In severe cases, the float is stuck, and the limiting structures on the commonly used plug rods are directly welded to the plug rod. The maximum height of the float can only be limited to one, and the use process has certain limitations. Utility Model Content
[0004] The purpose of the utility model is to provide a float liquid level gauge to solve the problem proposed in the above background technology that the insertion rod on the traditional float liquid level gauge is usually directly inserted and fixed in the center position of the float, and the float is usually welded with two hemispherical bodies, so there will be welding marks on the surface of the float, and because the float is immersed in the liquid for a long time, the welding point will be corroded to a certain extent, resulting in rust, making the float and the insertion rod become awkward, and in severe cases, the float is stuck, and the limiting structure on the commonly used insertion rod is directly welded to the insertion rod, the maximum height of the float can only be limited to one, and the use process has certain limitations.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a float level gauge, comprising a float level gauge body and a floating block, an insertion rod is provided at the bottom of the float level gauge body, a connecting flange is provided at the upper end of the outer ring of the insertion rod, guide rails are provided on both sides of the surface of the insertion rod, the floating block is connected to the guide rails through guide sliders and is arranged on the insertion rod, a right half-end bracket and a left half-end bracket are respectively provided on both sides of the floating block, a right float is provided at the lower part of the interior of the right half-end bracket, a left float is provided at the lower part of the interior of the left half-end bracket, an upper limit plate is provided at the upper end of the interior of the guide rail, a lower limit plate is provided at the lower end of the interior of the guide rail, and the lower limit plate is arranged above the bottom sealing cover.
[0006] In a further embodiment, the upper limit plate and the guide rail are fixedly connected via upper fixing screws and upper fixing screw holes, and there are two groups of upper fixing screw holes, and each group has no less than two.
[0007] In a further embodiment, the lower limit plate and the guide rail are fixedly connected via lower fixing screws and lower fixing screw holes, and there are two groups of lower fixing screw holes, and each group has no less than two screw holes.
[0008] In a further embodiment, the bottom sealing cover is inlaid and connected to the insertion rod via an inner sealing plug, and the cross section of the bottom sealing cover is set to a semicircular structure.
[0009] In a further embodiment, the left float is welded to the left half-end bracket, the right float is welded to the right half-end bracket, and the left float and the right float are configured as a centrally symmetrical structure.
[0010] In a further embodiment, the lower limiting plate and the bottom sealing cover are configured as an integral structure, and the lower limiting plate and the bottom sealing cover are connected to form a U-shaped structure.
[0011] Compared with the prior art, the beneficial effects of the utility model are:
[0012] The utility model divides a traditional float into two small floats, namely a left float and a right float. The center position of the float cannot have a socket reserved, but can be directly processed into a whole, so that the surface of the float is flat and smooth without joints, and the material is more corrosion-resistant and rust-free. The floats are arranged on both sides to increase the balance, so that the floating block has a good balanced floating state, and the floating block and the plug rod are connected with the guide slide rail through the guide slider and the guide slide rail. The guide slide rail can be used to locate the position of the guide slider moving up and down, so that the floating position of the floating block is always consistent, preventing the floating position from being offset, tilted, etc., avoiding the floating block from being stuck, and increasing the accuracy of measurement.
[0013] The utility model provides an upper limit plate at the upper end of the inner part of the guide slide rail, through which the maximum floating height of the float can be limited and positioned, and the upper limit plate is disassembled and fixed by screws. The upper limit plates of different lengths can be replaced according to the needs of use to meet the needs of different height restrictions, thereby increasing the flexibility of use. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a structural schematic diagram of a float level gauge of the utility model;
[0015] Figure 2 It is a structural schematic diagram of the guide rail of the utility model;
[0016] Figure 3 A top view of the floating block of the utility model;
[0017] Figure 4 It is a side view of the bottom sealing cover of the utility model;
[0018] Figure 5 It is a top view of the lower limit plate of the utility model.
[0019] In the figure: 1. Float level gauge body; 2. Connecting flange; 3. Insert rod; 4. Upper fixing screw; 5. Upper limit plate; 6. Guide rail; 7. Right half bracket; 8. Right float; 9. Left half bracket; 10. Left float; 11. Floating block; 12. Bottom sealing cover; 13. Upper fixing screw hole; 14. Lower fixing screw hole; 15. Guide slider; 16. Inner sealing plug; 17. Lower limit plate; 18. Lower fixing screw. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0021] See also Figure 1-5 The utility model provides an embodiment: a float level gauge, including a float level gauge body 1 and a floating block 11, a plug rod 3 is provided below the float level gauge body 1, a connecting flange 2 is provided at the upper end of the outer ring of the plug rod 3, guide rails 6 are provided on both sides of the surface of the plug rod 3, the floating block 11 is connected to the guide rails 6 through guide sliders 15 and is arranged on the plug rod 3, a right half-end bracket 7 and a left half-end bracket 9 are provided on both sides of the floating block 11, a right float 8 is provided below the inside of the right half-end bracket 7, a left float 10 is provided below the inside of the left half-end bracket 9, an upper limit plate 5 is provided at the upper end of the inside of the guide rail 6, a lower limit plate 17 is provided at the lower end of the inside of the guide rail 6, and the lower limit plate 17 is arranged above the bottom sealing cover 12.
[0022] The connecting flange 2 is used to install the float level gauge body 1 and the device, the guide rail 6 is used to install the guide slider 15, the guide slider 15 is used to guide and position the floating position of the floating block 11, the floating block 11 is used to install the right half-end bracket 7 and the left half-end bracket 9, the right half-end bracket 7 is used to install and fix the right float 8, the left half-end bracket 9 is used to install and fix the left float 10, the right float 8 and the left float 10 are used to float the floating block 11 up and down to measure the liquid level, and the upper limit plate 5 is used to limit the highest position of the floating block 11 floating upward.
[0023] Furthermore, the upper limit plate 5 and the guide rail 6 are fixedly connected to each other through the upper fixing screws 4 and the upper fixing screw holes 13. There are two groups of upper fixing screw holes 13, and each group has no less than two.
[0024] The upper fixing screw 4 is connected to the upper fixing screw hole 13 to install and fix the upper limit plate 5.
[0025] Furthermore, the lower limit plate 17 and the guide rail 6 are fixedly connected to the lower fixing screw holes 14 through the lower fixing screws 18. The lower fixing screw holes 14 are provided with two groups, and each group has no less than two.
[0026] The lower fixing screw 18 is connected to the lower fixing screw hole 14 to install and fix the lower limiting plate 17.
[0027] Furthermore, the bottom sealing cover 12 is embedded and connected with the insertion rod 3 through the inner sealing plug 16, and the cross section of the bottom sealing cover 12 is set to a semicircular structure.
[0028] The inner sealing plug 16 is used to increase the firmness of the installation of the bottom sealing cover 12 .
[0029] Furthermore, the left float 10 is welded to the left half-end bracket 9, the right float 8 is welded to the right half-end bracket 7, and the left float 10 and the right float 8 are set to be a centrally symmetrical structure.
[0030] The central symmetrical structure can keep the left and right sides balanced.
[0031] Furthermore, the lower limiting piece 17 and the bottom sealing cover 12 are configured as an integral structure, and the lower limiting piece 17 and the bottom sealing cover 12 are connected to form a U-shaped structure.
[0032] The integrated structure makes it easy to disassemble and assemble the lower limit plate 17 and the bottom sealing cover 12 at the same time, thus saving steps.
[0033] Working principle: When in use, install the float level gauge body 1 in the required device through the connecting flange 2, fix it with bolts, install the floating block 11 from the bottom end of the plug rod 3, align the guide slider 15 with the guide rail 6, and then install the bottom sealing cover 12 on the bottom end of the plug rod 3, and fix the lower limit piece 17 to the lower end of the guide rail 6 through the lower fixing screw 18 and the lower fixing screw hole 14, so that the bottom sealing cover 12 is fixed, and then the upper limit piece 5 of the required length is embedded and installed on the upper end of the guide rail 6, and fixed by the upper fixing screw 4 and the upper fixing screw hole 13. When the liquid level rises, the buoyancy of the right float 8 and the left float 10 drives the floating block 11 to move upward. Due to the magnetic effect, the reed of the float level gauge is magnetically attracted, and the liquid surface position is changed into an electrical signal, and the actual position of the liquid is displayed by the numbers on the surface of the display.
[0034] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
Claims
1. A float level gauge, comprising a float level gauge body (1) and a floating block (11), characterized in that: A plug rod (3) is provided below the float level gauge body (1), a connecting flange (2) is provided at the upper end of the outer ring of the plug rod (3), guide rails (6) are provided on both sides of the surface of the plug rod (3), the floating block (11) is connected to the guide rails (6) through a guide slider (15) and is provided on the plug rod (3), a right half-end bracket (7) and a left half-end bracket (9) are provided on both sides of the floating block (11), a right float (8) is provided below the inside of the right half-end bracket (7), a left float (10) is provided below the inside of the left half-end bracket (9), an upper limit plate (5) is provided at the upper end of the inside of the guide rail (6), and a lower limit plate (17) is provided at the lower end of the inside of the guide rail (6), and the lower limit plate (17) is provided above the bottom sealing cover (12).
2. A float level gauge according to claim 1, characterized in that: The upper limit plate (5) and the guide rail (6) are fixedly connected to the upper fixing screws (4) and the upper fixing screw holes (13). There are two groups of upper fixing screw holes (13), and each group has no less than two.
3. A float level gauge according to claim 1, characterized in that: The lower limit plate (17) and the guide rail (6) are fixedly connected to the lower fixing screw hole (14) via a lower fixing screw (18); the lower fixing screw hole (14) is provided with two groups in total, and each group has no less than two screw holes.
4. A float level gauge according to claim 1, characterized in that: The bottom end sealing cover (12) is inlaid and connected to the insertion rod (3) via an inner sealing plug (16), and the cross section of the bottom end sealing cover (12) is configured as a semicircular structure.
5. The float level gauge according to claim 1, characterized in that: The left float (10) is welded to the left half-end bracket (9), the right float (8) is welded to the right half-end bracket (7), and the left float (10) and the right float (8) are arranged in a centrally symmetrical structure.
6. A float level gauge according to claim 1, characterized in that: The lower limiting plate (17) and the bottom sealing cover (12) are provided as an integral structure, and the lower limiting plate (17) and the bottom sealing cover (12) are connected to form a U-shaped structure.