Full-automatic sample preparation equipment for coal
By introducing the crushing and screening process into the fully automatic coal sample preparation equipment, the problem that existing equipment cannot perform secondary screening of coal and rough stones is solved, and the separation and assembly of coal and rough stones is achieved, improving the representativeness of the sample and the accuracy of the test results.
Patent Information
- Application Number
- CN202420597272.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-26
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-03-26
AI Technical Summary
Existing fully automatic coal sample preparation equipment cannot perform secondary screening of coal and rough stones, which affects the overall representativeness of the samples and the accuracy of the test results.
A fully automatic sample preparation equipment is designed, including a feed hopper, crushing bin, crushing motor, crushing roller, transportation motor, air guide and screening fan. Through the crushing and screening process, the coal is separated from the rough stone to ensure the quality of the sample. .
It realizes effective separation and screening of coal and rough stone, improves the representativeness of samples and the accuracy of test results, and ensures the reliability of subsequent tests.
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Figure CN222144655U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of full-automatic sample preparation equipment, in particular to full-automatic sample preparation equipment for coal. Background Art
[0002] Coal fully automatic sample preparation equipment is an important tool in modern laboratory analysis. It can replace traditional manual work and improve the efficiency and accuracy of sample preparation. It usually includes automatic sampling, grinding, packaging and other modules, realizing the full process automation from raw coal to laboratory samples. Such a system ensures the representativeness and repeatability of the sample by precisely controlling the operation process, and reduces the impact of human errors. Fully automatic sample preparation equipment is usually highly flexible and can be customized according to different coal types and user needs to meet a variety of test standards.
[0003] According to the search, the Chinese patent document, announcement number: CN209525159U, discloses that the utility model relates to a fully automatic coal sampling system including a fully automatic sampling machine and a sampling machine, wherein the fully automatic sampling machine is provided with three or more, and a two-way transmission device is provided between any two of the fully automatic sampling machines, and the number of the sampling machines matches the number of the two-way transmission devices, and the sampling machines are connected one by one with the two-way transmission devices. In a fully automatic coal sampling system of the utility model, the coal sample is transmitted to the two-way transmission device by the sampling machine, and the coal sample is transmitted to any one of the fully automatic sampling machines at both ends by the two-way transmission device. The utility model has the following advantages: 2 or more sets of fully automatic sampling machines are used as backup for each other, which improves production efficiency and reduces labor intensity.
[0004] In the actual production process, the fully automatic coal sampling system is unable to conduct secondary screening of coal and raw stone, which may affect the overall representativeness of the samples when they are finally shipped out of the factory, resulting in inaccurate subsequent test results and failure to truly reflect the quality of the entire batch of coal. In view of this, I can provide a fully automatic sampling equipment tomorrow. Utility Model Content
[0005] The utility model aims to make up for the deficiencies of the prior art and provides a fully automatic sample preparation device for coal.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a fully automatic sample preparation equipment for coal, comprising a base frame, a feed hopper is fixedly connected to the top surface of the base frame, and feed baffles are fixedly connected to the two sides of the top surface of the feed hopper, a crushing bin is fixedly connected to the outer wall of one side of the base frame, and a crushing motor is fixedly connected to the outer wall of one side of the crushing bin, a plurality of crushing rollers are rotatably connected to the two sides of the crushing bin near the top, and the crushing rollers are rotatably connected to the two sides of the inner wall of the crushing bin through the crushing motor, a plurality of transport rollers are rotatably connected to the two ends of the crushing bin respectively, and a transport motor is fixedly connected to one side of the outer wall of the crushing bin, the output end of the transport motor is rotatably connected to the transport roller, one end of the crushing bin is fixedly connected to an air guide, and one side of the outer side of the air guide is fixedly connected to a coal transport plate and a raw stone transport plate through the crushing bin.
[0007] As mentioned above, the crushing roller is mainly made of metal material, and the outer wall of the crushing roller is fixedly connected with multiple crushing blocks. The outer wall of one end of the crushing roller close to the base frame inside the crushing bin penetrates one side of the inner wall of the crushing bin, and the outer wall of the crushing roller near one end and the outer wall of the output end of the crushing motor are both sleeved with a No. 1 belt.
[0008] As mentioned above, the outer wall of one end of the plurality of crushing rollers rotatably connected inside the crushing bin penetrates one side of the inner wall of the crushing bin and is sleeved with a No. 2 belt.
[0009] As mentioned above, a plurality of corresponding coal mine baffles are fixedly connected to the top of the inner part of the crushing bin, and the coal mine baffle is located at the center of the top of the crushing roller.
[0010] As mentioned above, the outer wall of one of the transport rollers near the transport motor at the bottom end of the crushing bin passes through one side of the inner wall of the crushing bin and is sleeved with a No. 3 belt on the output end of the transport motor. The center of the outer wall of the transport roller is sleeved with a transport belt, and the transport belt is located at the bottom end of the crushing bin. One end of the outer wall of the transport roller passes through one side of the inner wall of the crushing bin and is sleeved with a No. 4 belt.
[0011] As mentioned above, an air guide groove is opened in the center of the air guide, and a plurality of screening fans are fixedly connected to the outer wall of one side of the air guide, and a cotton net is fixedly connected to the top of the air guide groove.
[0012] As mentioned above, the top surfaces of the coal transport plate and the raw stone transport plate are both provided with arc grooves, and both sides of the outer walls of the coal transport plate and the raw stone transport plate are fixedly connected with dividing plates.
[0013] Compared with the prior art, the fully automatic sample preparation equipment for coal has the following beneficial effects:
[0014] 1. The utility model puts coal ore into the top of the feed hopper, and the ore will slide along the surface of the feed hopper to the coal mine baffle. When the ore falls on the surface of the crushing roller, the crushing motor is started, and the No. 1 belt sleeved on the outer wall of the output end of the crushing motor drives the crushing roller inside the crushing bin to rotate, so that the device can crush the coal by driving the crushing motor to separate the coal from the original stone, and by placing feed baffles on both sides of the top surface of the feed hopper, the ore is effectively prevented from falling from the surface of the feed hopper.
[0015] 2. According to the utility model, when the ore is crushed by the crushing roller and falls on one end of the conveyor belt surface, the conveyor motor is driven at this time. The conveyor motor drives the conveyor belt to rotate through the No. 3 belt and the conveyor roller at the bottom end of the crushing bin, so that the crushed coal is transported to the end far away from the crushing roller, and the screening fan fixed on one side of the air guide is driven to screen the coal and the raw stone. Since the quality of the coal is much lower than that of the raw stone, the coal will be blown up by the wind blown out from the inside of the air guide groove and fall on the surface of the coal conveyor plate, while the raw stone will fall on the surface of the raw stone conveyor plate along the dividing plate due to its large mass, so that the device can screen the coal and the raw stone while realizing fully automatic sampling of the coal, thereby effectively ensuring the subsequent testing.
[0016] Other advantages, objectives and features of the present invention will be described in the following description to some extent, and will be apparent to those skilled in the art based on the following examination and study, or may be taught from the practice of the present invention to some extent. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the three-dimensional structure of the crushing bin of the utility model;
[0018] Figure 2 It is a schematic diagram of a partial cross-sectional three-dimensional structure of a crushing bin of the utility model;
[0019] Figure 3 It is a schematic diagram of a partial cross-sectional three-dimensional structure of a crushing bin of the utility model;
[0020] Figure 4 It is a partial cross-sectional three-dimensional structural schematic diagram of the air deflector of the utility model.
[0021] In the figure: 1. Base frame; 101. Feed hopper; 102. Feed baffle; 103. Crushing bin; 104. Crushing motor; 105. Crushing roller; 106. Crushing block; 107. No. 1 belt; 108. No. 2 belt; 109. Coal mine baffle; 2. Transport roller; 201. Transport motor; 202. Air guide; 203. Coal transport plate; 204. Raw stone transport plate; 205. Transport belt; 206. Air guide trough; 207. Screening fan; 208. Dividing plate; 3. No. 3 belt; 4. No. 4 belt. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] like Figure 1-4 As shown, the utility model provides a technical solution: a fully automatic sample preparation device for coal, comprising a base frame 1, a feed hopper 101 is fixedly connected to the top surface of the base frame 1, and feed baffles 102 are fixedly connected to the two sides of the top surface of the feed hopper 101, a crushing bin 103 is fixedly connected to the outer wall of one side of the base frame 1, and a crushing motor 104 is fixedly connected to the outer wall of one side of the crushing bin 103, a plurality of crushing rollers 105 are rotatably connected to the inner sides of the crushing bin 103 near the top on both sides of the crushing bin 103, and the crushing rollers 105 are rotatably connected to the inner walls of the crushing bin 103 through the crushing motor 104, a plurality of transport rollers 2 are rotatably connected to the two ends of the crushing bin 103, and a transport motor 201 is fixedly connected to one side of the outer wall of the crushing bin 103, and the output end of the transport motor 201 is rotatably connected to the transport roller 2, one end of the crushing bin 103 is fixedly connected to the air guide 202, and one side of the outer side of the air guide 202 is simultaneously fixedly connected to a coal transport plate 203 and a raw stone transport plate 204 through the crushing bin 103.
[0024] Coal ore is put into the top of the feed hopper 101, and the ore will slide along the surface of the feed hopper 101 to the coal mine baffle 109. When the ore falls on the surface of the crushing roller 105, the crushing motor 104 is started, and the crushing roller 105 inside the crushing bin 103 is driven to rotate through the No. 1 belt 107 sleeved on the outer wall of the output end of the crushing motor 104. When the ore is crushed by the crushing roller 105 and falls on one end of the surface of the conveying belt 205, the conveying motor 201 is driven at this time, and the conveying motor 201 drives the conveying belt through the No. 3 belt 3 and the conveying roller 2 at the bottom of the crushing bin 103. 205 rotates to transport the crushed coal to the end away from the crushing roller 105, and drives the screening fan 207 fixed on one side of the wind guide 202 to screen the coal and the raw stone. Since the quality of the coal is much lower than that of the raw stone, the coal will be blown up by the wind blown out from the inside of the wind guide groove 206 and fall on the surface of the coal transport plate 203, while the raw stone will fall on the surface of the raw stone transport plate 204 along the dividing plate 208 due to its larger mass, so that the device can screen the coal and the raw stone while realizing fully automatic sampling of the coal, thereby effectively ensuring the subsequent testing.
[0025] like Figure 1-3As shown, the crushing roller 105 is mainly composed of metal material, and the outer wall of the crushing roller 105 is fixedly connected with a plurality of crushing blocks 106, the outer wall of one end of one of the crushing rollers 105 close to the base frame 1 inside the crushing bin 103 penetrates one side of the inner wall of the crushing bin 103, and the outer wall of the crushing roller 105 near one end and the outer wall of the output end of the crushing motor 104 are sleeved with a No. 1 belt 107, the outer walls of one end of the plurality of crushing rollers 105 rotatably connected inside the crushing bin 103 penetrate one side of the inner wall of the crushing bin 103 and are sleeved with a No. 2 belt 108, and a plurality of corresponding coal mine baffles 109 are fixedly connected to the top of the crushing bin 103, and the coal mine baffle 109 is located at the top center of the crushing roller 105.
[0026] When coal ore is thrown into the top of the feed hopper 101, the ore will slide along the surface of the feed hopper 101 to the coal mine baffle 109. When the ore falls on the surface of the crushing roller 105, the crushing motor 104 is started, and the No. 1 belt 107 connected to the outer wall of the output end of the crushing motor 104 drives the crushing rollers 105 inside the crushing bin 103 to rotate, so that the device can crush the coal by driving the crushing motor 104 to separate the coal from the raw stone, and by placing feed baffles 102 on both sides of the top surface of the feed hopper 101, the ore can be effectively prevented from falling from the surface of the feed hopper 101.
[0027] like Figure 1-4 As shown, the outer wall of one of the transport rollers 2 near the transport motor 201 at the bottom end of the crushing bin 103 passes through one side of the inner wall of the crushing bin 103 and is sleeved with the output end of the transport motor 201 with the third belt 3, the outer wall center of the transport roller 2 is sleeved with a transport belt 205, and the transport belt 205 is located at the bottom end of the crushing bin 103, one end of the outer wall of the transport roller 2 passes through one side of the inner wall of the crushing bin 103 and is sleeved with the fourth belt 4, an air guide groove 206 is opened in the center of the air guide 202, and a plurality of screening fans 207 are fixedly connected to the outer wall of one side of the air guide 202, a cotton net is fixedly connected to the top of the air guide groove 206, the top surfaces of the coal transport plate 203 and the raw stone transport plate 204 are provided with arc grooves, and the outer walls of the coal transport plate 203 and the raw stone transport plate 204 are fixedly connected with dividing plates 208 on both sides.
[0028] When the ore is crushed by the crushing roller 105 and falls on one end of the surface of the conveyor belt 205, the conveyor motor 201 is driven at this time. The conveyor motor 201 drives the conveyor belt 205 to rotate through the No. 3 belt 3 and the conveyor roller 2 at the bottom end of the crushing bin 103, so that the crushed coal is transported to the end away from the crushing roller 105, and the screening fan 207 fixed on one side of the air guide 202 is driven to screen the coal and the raw stone. Since the quality of the coal is much lower than that of the raw stone, the coal will be blown up by the wind blown out from the inside of the air guide groove 206 and fall on the surface of the coal conveyor plate 203, while the raw stone will fall on the surface of the raw stone conveyor plate 204 along the dividing plate 208 due to its larger mass, so that the device can screen the coal and the raw stone while realizing fully automatic sampling of the coal, thereby effectively ensuring the subsequent testing.
[0029] Working principle: Coal ore is put into the top of the feed hopper 101, and the ore will slide along the surface of the feed hopper 101 to the coal mine baffle 109. When the ore falls on the surface of the crushing roller 105, the crushing motor 104 is started, and the No. 1 belt 107 connected to the outer wall of the output end of the crushing motor 104 drives the crushing roller 105 inside the crushing bin 103 to rotate. When the ore is crushed by the crushing roller 105 and falls on one end of the surface of the conveying belt 205, the conveying motor 201 is driven at this time. The conveying motor 201 is driven by the No. 3 belt 3 and the conveying belt 205 at the bottom of the crushing bin 103. The conveyor roller 2 drives the conveyor belt 205 to rotate, so that the crushed coal is transported to the end away from the crushing roller 105, and drives the screening fan 207 fixed on one side of the wind guide 202 to screen the coal and the raw stone. Since the quality of the coal is much lower than that of the raw stone, the coal will be blown up by the wind blown out from the inside of the wind guide groove 206 and fall on the surface of the coal conveyor plate 203, while the raw stone will fall on the surface of the raw stone conveyor plate 204 along the dividing plate 208 due to its larger mass, so that the device can screen the coal and the raw stone while realizing fully automatic sampling of the coal.
[0030] It should be noted that, in this article, the orientation or position relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the utility model; the terms "first", "second", and "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. In addition, unless otherwise clearly specified and limited, the terms "fixed", "installed", "connected", and "connected" should be understood in a broad sense. For example, "installed" can be a fixed connection, a detachable connection, or an integral connection; "connected" can be a mechanical connection or an electrical connection; "connected" can be a direct connection, an indirect connection through an intermediate medium, or a connection between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the utility model can be understood according to specific circumstances.
[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A fully automatic sample preparation device for coal, comprising a base frame (1), characterized in that: The top surface of the base frame (1) is fixedly connected to a feed hopper (101), and both sides of the top surface of the feed hopper (101) are fixedly connected to feed baffles (102); an outer wall of one side of the base frame (1) is fixedly connected to a crushing bin (103), and an outer wall of one side of the crushing bin (103) is fixedly connected to a crushing motor (104); a plurality of crushing rollers (105) are rotatably connected to the inner sides of the crushing bin (103) near the top, and the crushing rollers (105) are connected to the inner wall of the crushing bin (103) through the crushing motor (104). The two sides are rotatably connected, the two ends of the crushing bin (103) are respectively rotatably connected to a plurality of transport rollers (2), and a transport motor (201) is fixedly connected to one side of the outer wall of the crushing bin (103), and the output end of the transport motor (201) is rotatably connected to the transport rollers (2), one end of the crushing bin (103) is fixedly connected to an air guide (202), and one side of the outer side of the air guide (202) is simultaneously fixedly connected to a coal transport plate (203) and a raw stone transport plate (204) through the crushing bin (103).
2. The fully automatic sample preparation equipment for coal according to claim 1, characterized in that: The crushing roller (105) is mainly made of metal material, and the outer wall of the crushing roller (105) is fixedly connected with a plurality of crushing blocks (106). The outer wall of one end of the crushing roller (105) close to the base frame (1) inside the crushing bin (103) penetrates one side of the inner wall of the crushing bin (103), and the outer wall of the crushing roller (105) near one end and the outer wall of the output end of the crushing motor (104) are both sleeved with a No. 1 belt (107).
3. The fully automatic sample preparation equipment for coal according to claim 2, characterized in that: The outer wall of one end of a plurality of pulverizing rollers (105) rotatably connected inside the pulverizing bin (103) penetrates one side of the inner wall of the pulverizing bin (103) and is sleeved with a second belt (108).
4. The fully automatic sample preparation equipment for coal according to claim 3, characterized in that: A plurality of corresponding coal mine baffles (109) are fixedly connected to the top of the crushing bin (103), and the coal mine baffles (109) are located at the top center of the crushing roller (105).
5. The fully automatic sample preparation equipment for coal according to claim 1, characterized in that: The outer wall of one of the transport rollers (2) at the bottom of the crushing bin (103) near the transport motor (201) passes through one side of the inner wall of the crushing bin (103) and is sleeved with a No. 3 belt (3) on the output end of the transport motor (201); a transport belt (205) is sleeved at the center of the outer wall of each transport roller (2), and the transport belt (205) is located at the bottom of the crushing bin (103); one end of the outer wall of the transport roller (2) passes through one side of the inner wall of the crushing bin (103) and is sleeved with a No. 4 belt (4).
6. The fully automatic sample preparation equipment for coal according to claim 5, characterized in that: An air guide groove (206) is provided at the center of the air guide (202), and a plurality of screening fans (207) are fixedly connected to an outer wall on one side of the air guide (202), and a cotton net is fixedly connected to the top of the air guide groove (206).
7. The fully automatic sample preparation equipment for coal according to claim 6, characterized in that: The top surfaces of the coal transport plate (203) and the raw stone transport plate (204) are both provided with arc-shaped grooves, and both sides of the outer walls of the coal transport plate (203) and the raw stone transport plate (204) are fixedly connected with material dividing plates (208).
Citation Information
Patent Citations
Full-automatic coal sample preparation system
CN209525159U
