Arc welding machine transformer
By designing heat conduction pipes and thermal conduction rings in the arc welding machine transformer and using cooling water for water cooling to dissipate heat, the problem of poor air-cooled heat dissipation efficiency of arc welding machine transformer is solved, achieving a more efficient heat dissipation effect and avoiding the transformer overheating.
Patent Information
- Application Number
- CN202420038817.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-08
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-01-08
AI Technical Summary
During use, the existing arc welding transformers are prone to overheating due to poor air-cooling and heat dissipation efficiency, and there is room for improvement.
An arc welding machine transformer including a main module and a heat dissipation module is designed. By setting a heat conduction pipe and a heat conduction ring on the iron core and winding, and installing a baffle and a spiral flow channel on the inner wall of the heat conduction pipe, it uses cooling water to dissipate heat. Increase cooling efficiency.
It effectively avoids overheating of the iron core and winding, improves the heat dissipation effect, extends the heat exchange time between the cooling water and the thermal conduction device, and improves the overall heat dissipation efficiency.
Smart Images

Figure CN222145954U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of arc welding machines, in particular to an arc welding machine transformer. Background Art
[0002] Arc welding machine, also known as arc welding transformer, is a special transformer that converts the alternating current of the network voltage into low-voltage alternating current suitable for arc welding. It consists of a main transformer and the required adjustment parts and indicating devices. It has the advantages of simple structure, easy manufacture and maintenance, low cost and high efficiency.
[0003] However, the existing arc welding machine transformer has the following main drawbacks during use: air cooling is mainly used for heat dissipation, but various components in the transformer are prone to block the air duct, resulting in poor heat dissipation efficiency and the transformer is prone to overheating. Therefore, there is room for improvement. Utility Model Content
[0004] The utility model aims to solve one of the technical problems existing in the prior art or related technology.
[0005] To this end, the technical solution adopted by the utility model is: an arc welding machine transformer, including: a main body module and a heat dissipation module, the main body module includes an iron core and windings symmetrically sleeved on the iron core.
[0006] The heat dissipation module includes a top shell fixed on the top of the iron core, a first water inlet pipe installed on one side of the top shell and connected to the inner cavity of the top shell, a bottom shell fixed on the bottom end of the iron core, a first water outlet pipe installed on one side of the bottom shell and connected to the bottom shell, a heat conducting pipe arranged in an array through the iron core and connected to the top shell at one end and the bottom shell at the other end, a baffle fixed on the inner wall of the heat conducting pipe in an array, a heat conducting ring sleeved on the winding, a second water inlet pipe installed on the heat conducting pipe, and a second water outlet pipe installed on the heat conducting ring.
[0007] A spiral flow channel is arranged inside the heat conducting ring.
[0008] In a preferred example, the utility model can be further configured as follows: the top of the iron core is provided with through holes in an array that penetrate the iron core, the heat pipe is embedded in the through hole, and insulating paper is provided between the heat pipe and the inner wall of the through hole.
[0009] In a preferred example, the utility model can be further configured as follows: an opening is provided between the baffle and the inner wall of the heat conducting pipe, and adjacent baffles are centrally symmetrically arranged to form an S-shaped flow channel in the inner cavity of the heat conducting pipe.
[0010] In a preferred example, the present invention can be further configured as follows: insulating paper is provided between the heat-conducting ring and the winding.
[0011] In a preferred example, the present invention can be further configured as follows: a plurality of heat dissipation fins are arranged in an array on both sides of the heat conduction ring.
[0012] In a preferred example, the present invention can be further configured as follows: the second water inlet pipe is connected to one end of the spiral flow channel, and the second water outlet pipe is connected to the other end of the spiral flow channel.
[0013] By adopting the above technical solution, the beneficial effects achieved by the utility model are as follows:
[0014] 1. In the utility model, a plurality of through holes are provided in an array on the iron core, and a top shell and a bottom shell are fixed at the top and bottom ends of the iron core, and a plurality of heat conducting pipes are arranged in an array between the top shell and the bottom shell, and the heat conducting pipes pass through the through holes on the iron core. During operation, the heat on the iron core is transferred to the heat conducting pipes, and the cooling water enters the top shell through the first water inlet pipe, and then enters the heat conducting pipes through the top shell. When the cooling water flows in the heat conducting pipes, the cooling water exchanges heat with the heat conducting pipes, and then takes away the heat on the heat conducting pipes, and discharges the heat through the bottom shell and the first water outlet pipe. The iron core is cooled by water cooling, which can effectively prevent the iron core temperature from being too high. In addition, a plurality of baffles are fixed on the inner wall of the heat conducting pipe, and the adjacent baffles are arranged symmetrically between the center, so that an S-shaped flow channel is formed in the heat conducting pipe, and the circulation time of the cooling water in the heat conducting pipe is prolonged, thereby increasing the heat exchange efficiency between the cooling water and the heat conducting pipe, and further increasing the heat dissipation effect.
[0015] 2. In the utility model, a heat-conducting ring is sleeved on the outer side of the winding, and a spiral flow channel is opened inside the heat-conducting tube. During operation, the heat on the winding is transferred to the heat-conducting ring, and cooling water is sent into the spiral flow channel through the second water inlet pipe, and flows in the spiral flow channel to exchange heat with the heat-conducting tube, thereby taking away the heat on the heat-conducting ring, that is, dissipating the heat of the winding, effectively avoiding the occurrence of overheating of the winding. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a structural schematic diagram of the utility model;
[0017] Figure 2 It is a schematic diagram of the exploded structure of the utility model;
[0018] Figure 3 This is a schematic diagram of the cross-sectional structure of the iron core of the utility model;
[0019] Figure 4 It is a schematic diagram of the structure of part of the heat dissipation module of the utility model;
[0020] Figure 5 It is a schematic diagram of the cross-sectional structure of the heat conducting ring of the utility model.
[0021] Reference numerals:
[0022] 100, main body module; 110, iron core; 111, through hole; 120, winding;
[0023] 200, heat dissipation module; 210, top shell; 220, first water inlet pipe; 230, heat pipe; 240, baffle; 250, bottom shell; 260, first water outlet pipe; 270, heat conduction ring; 271, spiral flow channel; 272, heat dissipation fins; 280, second water inlet pipe; 290, second water outlet pipe. DETAILED DESCRIPTION
[0024] In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model is further described in detail below in combination with specific implementation methods and with reference to the accompanying drawings. It should be noted that the embodiments of the utility model and the features in the embodiments can be combined with each other without conflict.
[0025] Some embodiments of the present invention are described below in conjunction with the accompanying drawings. Embodiment 1
[0026] Combination Figure 1-5 As shown, this embodiment provides an arc welding machine transformer, including: a main body module 100 and a heat dissipation module 200.
[0027] The main body module 100 includes an iron core 110 and a winding 120 symmetrically sleeved on the iron core 110 . The iron core 110 and the winding 120 cooperate to form the main body of the arc welding machine transformer.
[0028] The heat dissipation module 200 is used to dissipate heat for the iron core 110 and the winding 120, and includes a top shell 210 fixed on the top of the iron core 110, a first water inlet pipe 220 installed on one side of the top shell 210 and connected to the inner cavity of the top shell 210, a bottom shell 250 fixed on the bottom end of the iron core 110, a first water outlet pipe 260 installed on one side of the bottom shell 250 and connected to the bottom shell 250, a heat pipe 230 arranged in an array through the iron core 110 and connected to the top shell 210 at one end and connected to the bottom shell 250 at the other end, a baffle 240 fixed in an array on the inner wall of the heat pipe 230, a heat conducting ring 270 sleeved on the winding 120, a second water inlet pipe 280 installed on the heat conducting pipe 230, and a second water outlet pipe 290 installed on the heat conducting ring 270.
[0029] The top shell 210 is used to deliver cooling water into the heat pipe 230. The first water inlet pipe 220 is connected to the top shell 210 and is used to deliver cooling water into the inner cavity of the top shell 210. The bottom shell 250 is used to deliver the cooling water discharged from the heat pipe 230 that takes away heat into the first water outlet pipe 260. The first water outlet pipe 260 is used to discharge the cooling water.
[0030] The top of the iron core 110 is provided with through holes 111 in an array that penetrate the iron core 110. The heat pipe 230 is embedded in the through hole 111, and insulating paper is provided between the heat pipe 230 and the inner wall of the through hole 111 to prevent the heat pipe 230 from affecting the operation of the iron core 110. The heat pipe 230 is made of a heat-conducting material and is used to absorb the heat generated when the iron core 110 is working. When the cooling water flows through, the heat is exchanged with the cooling water, so that the heat on the heat pipe 230 is taken away by the cooling water, that is, the heat of the iron core 110 is dissipated.
[0031] There is an opening between the baffle 240 and the inner wall of the heat pipe 230, and adjacent baffles 240 are arranged symmetrically with respect to the center, forming an S-shaped flow channel in the inner cavity of the heat pipe 230, extending the flow path of the cooling water in the heat pipe 230, that is, extending the time for the cooling water to pass through the heat pipe 230, so that the cooling water can fully exchange heat with the heat pipe 230, absorb and take away more heat, and improve the heat dissipation efficiency.
[0032] The heat-conducting ring 270 is included on the outside of the winding 120 and is made of a heat-conducting material for absorbing the heat generated when the winding 120 is working. A spiral flow channel 271 is provided inside the heat-conducting ring 270 for cooling water to flow therein, exchange heat with the heat-conducting ring 270, take away the heat on the heat-conducting ring 270, and then dissipate the heat of the winding 120. In addition, insulating paper is provided between the heat-conducting ring 270 and the winding 120 to prevent the heat-conducting ring 270 from affecting the operation of the winding 120.
[0033] The second water inlet pipe 280 is connected to one end of the spiral flow channel 271 for delivering cooling water into the spiral flow channel 271 , and the second water outlet pipe 290 is connected to the other end of the spiral flow channel 271 for discharging the cooling water after absorbing heat.
[0034] In addition, a plurality of heat dissipation fins 272 are arranged in an array on both sides of the heat conductive ring 270 to increase the contact area between the heat conductive ring 270 and the air, so that the air can take away the heat on the heat conductive ring 270 when passing through, thereby increasing the heat dissipation efficiency of the heat conductive ring 270.
[0035] The working principle and use process of the utility model are as follows: when the transformer is working, the heat on the iron core 110 is transferred to the heat conducting pipe 230. After the cooling water enters the top shell 210 through the first water inlet pipe 220, it enters the heat conducting pipe 230 through the top shell 210. When the cooling water flows in the heat conducting pipe 230, it exchanges heat with the heat conducting pipe 230. At the same time, the S-shaped flow channel formed by the baffle 240 prolongs the time for the cooling water to pass through the heat conducting pipe 230, thereby taking away the heat on the heat conducting pipe 230 and dissipating it through the bottom shell 250 and the first water outlet pipe 260, and dissipating the heat of the iron core 110 by water cooling. In addition, the heat on the winding 120 is transferred to the heat conducting ring 270, and the cooling water is sent into the spiral flow channel 271 through the second water inlet pipe 280, and flows in the spiral flow channel 271, and exchanges heat with the heat conducting pipe 230, thereby taking away the heat on the heat conducting ring 270, that is, dissipating the heat of the winding 120.
[0036] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and purpose of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.
Claims
1. An arc welding machine transformer, comprising: A main body module (100) and a heat dissipation module (200), characterized in that the main body module (100) comprises an iron core (110) and a winding (120) symmetrically sleeved on the iron core (110); The heat dissipation module (200) comprises a top shell (210) fixed to the top of the iron core (110), a first water inlet pipe (220) installed on one side of the top shell (210) and connected to the inner cavity of the top shell (210), a bottom shell (250) fixed to the bottom of the iron core (110), a first water outlet pipe (260) installed on one side of the bottom shell (250) and connected to the bottom shell (250), a heat conducting pipe (230) arranged in an array passing through the iron core (110) and connected to the top shell (210) at one end and connected to the bottom shell (250) at the other end, a baffle (240) fixed in an array on the inner wall of the heat conducting pipe (230), a heat conducting ring (270) sleeved on the winding (120), a second water inlet pipe (280) installed on the heat conducting pipe (230), and a second water outlet pipe (290) installed on the heat conducting ring (270); A spiral flow channel (271) is provided inside the heat-conducting ring (270).
2. The arc welding machine transformer according to claim 1, characterized in that: The top of the iron core (110) is provided with through holes (111) in an array that penetrate the iron core (110); the heat conducting pipe (230) is embedded in the through hole (111); and insulating paper is provided between the heat conducting pipe (230) and the inner wall of the through hole (111).
3. The arc welding machine transformer according to claim 1, characterized in that: There is an opening between the baffle plate (240) and the inner wall of the heat conducting pipe (230), and adjacent baffle plates (240) are centrally symmetrically arranged, forming an S-shaped flow channel in the inner cavity of the heat conducting pipe (230).
4. The arc welding machine transformer according to claim 1, characterized in that: Insulating paper is provided between the heat-conducting ring (270) and the winding (120).
5. The arc welding machine transformer according to claim 1, characterized in that: A plurality of heat dissipation fins (272) are arranged in an array on both sides of the heat-conducting ring (270).
6. The arc welding machine transformer according to claim 1, characterized in that: The second water inlet pipe (280) is in communication with one end of the spiral flow channel (271), and the second water outlet pipe (290) is in communication with the other end of the spiral flow channel (271).
