Integrated die-casting motor casing

By using upper positioning cylinder, threaded connection device and magnetic guidance technology in the motor case, the problem of staggering the upper case and the lower case during the installation of the split motor case is solved, and a more efficient and convenient installation process is achieved. More stable connection.

CN222147274UActive Publication Date: 2024-12-10ZHANGZHOU ZHENHUI MOTOR MFG
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Patent Information

Application Number
CN202323332134.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-07
Publication Date
2024-12-10
Estimated Expiration
2033-12-07

AI Technical Summary

Technical Problem

During the installation process, existing split motor housings are prone to slightly move between the upper and lower housings due to tightening bolts, resulting in disconnection of holes, increasing installation time and complexity.

Method used

The integrated die-cast motor housing adopts a combined structure of the upper positioning cylinder and threaded connection device, installation groove and connection port. The precise alignment and fixed connection between the upper and lower housings are achieved through bevel and magnetic guidance, thereby reducing bolt insertion. Stuck and improve installation efficiency.

Benefits of technology

It reduces the probability that the upper case and the lower case are staggered during installation, reduces the time for secondary air-to-air, simplifies the installation steps, improves installation efficiency and convenience, and enhances the stability and sealing of the connection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an integrated die-casting motor casing, which relates to the technical field of motors, comprises a motor casing, and is provided with an upper positioning cylinder, a threaded connecting device, a bolt, a through hole, a mounting groove, a connecting port and a threaded groove, so that in the mounting process, under the action of the mounting groove and the connecting port, the motor casing can be mounted in the threaded groove. The upper positioning cylinder and the threaded connection device are easier to be hollow during installation, the upper machine shell and the lower machine shell are fixedly connected after being hollow, a bolt is not prone to being blocked when being inserted into the upper positioning cylinder and the threaded connection device, the device is more smooth, convenient and efficient to install, and when the bolt penetrates through the through hole to be screwed towards the threaded groove, the bolt is not prone to be blocked. According to the utility model, the probability that the upper casing and the lower casing are staggered in a small range is reduced, and the time for secondary air alignment required by installation is reduced, so that tedious operation is avoided in the installation process, a certain time is saved, and the installation structure is more convenient to use.
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Description

Technical Field

[0001] The utility model relates to the technical field of motors, in particular to an integral die-cast motor casing. Background Art

[0002] The motor housing is the outer casing for the motor and serves as a protective and support device for the motor when used. First and foremost, it supports and holds the overall structure together. The purpose of the motor housing is to isolate these internal components from human interference or potentially damaging environmental influences. They also minimize the ingress of moisture, dirt or other contaminants that could harm the working parts.

[0003] The existing motor casings include an integrated motor casing and a split motor casing. The integrated motor casing is a whole casing, which is installed vertically, has many accessories and poor consistency. At present, people generally use a split motor casing, which is installed by combining an upper casing and a lower casing, and the lower casing is equipped with a threaded groove for installation. The motor is placed in the motor casing, the central axis is placed in a designated position, the threaded grooves of the upper casing and the lower casing are matched one by one, and the motor is fixed therein by screwing bolts into the threaded grooves. Fewer accessories are used during the installation process, making it more convenient.

[0004] Although the above-mentioned split motor case is good, it still has certain shortcomings. During installation, it is necessary to manually align the empty slots of the upper case and the lower case, and then insert and tighten the bolts one by one. During this process, because the upper case and the lower case have not been fixed, when tightening the first bolt, it is very easy for the upper case and the lower case to move slightly due to the operation of tightening the bolt, causing the remaining holes to be misaligned, and a second alignment is required. This will affect the installation progress and increase the installation time. Therefore, it is urgently necessary to make improvements based on the existing split motor case. Utility Model Content

[0005] Based on this, the purpose of the present invention is to provide an integral die-cast motor housing to solve the technical problems mentioned in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an integral die-cast motor casing, comprising a motor casing, wherein the motor casing is composed of an upper casing and a lower casing fixedly formed, and upper positioning cylinders are embedded and installed at the bottom ends of both sides of the upper casing, and bolts for connecting the upper casing and the lower casing are movably installed at the ends of the upper positioning cylinders, a threaded connection device corresponding to the upper positioning cylinder is installed on the outer wall of the lower casing, and a threaded groove matching the bolt thread is provided in the threaded connection device, a connecting port is fixedly installed on the top of the threaded connection device, and an installation groove for accommodating the connecting port is provided at the bottom of the upper positioning cylinder, and the maximum diameters of the connecting port and the installation groove are both smaller than the diameters of the upper positioning cylinder and the threaded connection device.

[0007] By adopting the above technical scheme, during the installation process, under the action of the installation groove and the connecting port, the upper positioning cylinder and the threaded connection device are easier to align during installation, and after the alignment, the upper casing and the lower casing are fixedly connected, so that when the bolt passes through the through hole and is tightened into the threaded groove, the probability of a small misalignment between the upper casing and the lower casing is reduced, and the time required for the second alignment for installation is reduced, thereby avoiding cumbersome operations during the installation process, saving a certain amount of time, and making the use of the utility model more convenient.

[0008] The utility model is further configured such that a mounting groove is provided at the bottom of the upper positioning cylinder, and the top of the outer wall of the mounting groove is designed as a slope, and the outer end of the connecting port is also designed as a slope, so that when the connecting port enters the mounting groove, it will be guided by the slopes of the end of the connecting port and the end of the mounting groove.

[0009] By adopting the above technical solution, when the upper positioning tube is connected to the threaded connection device, it will be guided by the inclined surfaces of the connection port end and the installation groove end, so that the upper positioning tube and the threaded connection device can be easily aligned and connected.

[0010] The utility model is further configured that a through hole corresponding to the diameter of the bolt is opened in the upper positioning cylinder, the diameter of the through hole is smaller than the diameter of the installation groove, and the inner diameter of the through hole is the same as the inner diameter of the connecting port.

[0011] By adopting the above technical solution, the bolt is not easily stuck when inserted into the upper positioning cylinder and the threaded connection device, thereby making the installation of the device smoother, more convenient and handy.

[0012] The utility model is further configured such that the top of the inner wall of the end of the connection port is designed as an outwardly flared inclined surface, and the interface of the top of the connection port is designed in an arrow shape.

[0013] By adopting the above technical solution, the bolt is guided by the inclined surface when entering and directly enters the thread groove, so that the installation is not affected and the upper shell and the lower shell are aligned and connected more easily.

[0014] The utility model is further configured such that the inner wall of the installation groove is designed as a magnet, and the outer wall of the connecting port is designed as a magnet that is magnetically attracted to the inner wall of the installation groove.

[0015] By adopting the above technical solution, the upper housing and the lower housing can be easily fixedly connected together, which reduces the installation time and makes the installation process very easy, making the utility model more convenient to install.

[0016] The utility model is further configured as follows: an upper buckle is fixedly installed on the bottom end of the upper shell, and a lower buckle staggered corresponding to the upper buckle is fixedly installed on the top end of the lower shell, and the corners where the bottom end of the upper buckle is in contact with the lower buckle and the corners where the top end of the lower buckle is in contact with the upper buckle are both designed at an oblique angle, a lower buckle groove corresponding to the lower buckle is opened at the bottom end of the upper shell, and an upper buckle groove corresponding to the upper buckle is opened at the bottom of the lower shell, and limit blocks are fixedly installed in the upper buckle groove and the lower buckle groove.

[0017] By adopting the above technical solution, when the upper buckle and the lower buckle are embedded and installed in the upper slot and the lower slot, the limit block will limit the movement of the upper buckle and the lower buckle, so that after the fitting connection, the sealing of the fitting connection between the upper shell and the lower shell is improved.

[0018] The utility model is further configured such that the outer walls of the upper and lower buckles are both provided with limiting grooves, and the sizes of the limiting grooves of the outer walls of the upper and lower buckles and the limiting grooves of the outer walls of the lower buckles match the sizes of the limiting blocks fixedly installed in the upper and lower slots, and after the motor casing is installed, the limiting grooves of the outer walls of the upper and lower buckles and the limiting blocks in the upper and lower slots will be buckled and fixed.

[0019] By adopting the above technical solution, the upper housing and the lower housing are fixed, making the connection more fixed.

[0020] The utility model is further configured that the limit block is designed to be cylindrical and is a rubber product.

[0021] By adopting the above technical solution, since the circle is smooth as a whole, the limit groove is better fixedly connected to the limit block, so that after the device is installed, it is not easy to shake or the casing will fall off.

[0022] In summary, the utility model mainly has the following beneficial effects:

[0023] The utility model is provided with an upper positioning cylinder, a threaded connection device, a bolt, a through hole, a mounting groove, a connection port and a threaded groove. During the installation process, under the action of the mounting groove and the connection port, the upper positioning cylinder and the threaded connection device are easier to align during installation, and after the alignment, the upper casing and the lower casing are fixedly connected, so that when the bolt passes through the through hole and is tightened into the threaded groove, the probability of a small deviation between the upper casing and the lower casing is reduced, and the time required for the second alignment for installation is reduced, thereby avoiding cumbersome operations during the installation process, saving a certain amount of time, and making the use of the utility model more convenient. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0025] Figure 2 For this utility model Figure 1 A schematic diagram of the structure of the middle and upper casing;

[0026] Figure 3 For this utility model Figure 1 A schematic diagram of the structure of the middle and lower casing;

[0027] Figure 4 For this utility model Figure 1 A schematic diagram of the cutaway structure of the middle and upper positioning cylinder and the threaded connection device;

[0028] Figure 5 For this utility model Figure 1 Schematic diagram of the overall structure of the middle and upper positioning cylinder and the threaded connection device;

[0029] Figure 6 This is a schematic diagram of the structure of the second embodiment of the present utility model;

[0030] Figure 7 This is an enlarged structural diagram of point A in Embodiment 2 of the present utility model;

[0031] Figure 8 This is a schematic diagram of the structure when point A in Embodiment 2 of the present utility model is not connected.

[0032] In the figure: 1. motor housing; 2. upper housing; 3. lower housing; 4. bolt; 5. upper positioning cylinder; 6. through hole; 7. threaded connection device; 8. lower buckle; 9. upper buckle; 10. limit block; 11. mounting groove; 12. connection port; 13. threaded groove; 14. upper slot; 15. lower slot; 16. limit groove. DETAILED DESCRIPTION

[0033] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. The embodiments described below with reference to the drawings are exemplary and are only used to explain the utility model, and cannot be understood as limiting the utility model.

[0034] The following describes an embodiment of the utility model based on its overall structure.

[0035] Embodiment 1

[0036] An integral die-cast motor housing, such as Figure 1 - Figure 5 As shown, it includes a motor housing 1.

[0037] Specifically, the motor housing 1 is composed of an upper housing 2 and a lower housing 3 fixed thereto, and upper positioning cylinders 5 are embedded and installed at the bottom ends of both sides of the upper housing 2. Because the upper housing 2 and the upper positioning cylinders 5 are embedded and connected, when the upper housing 2 covers the lower housing 3, the upper positioning cylinders 5 are synchronously covered on the top of the lower housing 3, and bolts 4 for connecting the upper housing 2 and the lower housing 3 are movably installed at the ends of the upper positioning cylinders 5. When the upper housing 2 and the lower housing 3 are fitted together, the bolts 4 installed at the ends of the upper housing 2 can fix the upper housing 2 and the lower housing 3. The outer wall of the lower housing 3 is provided with a threaded connection device 7 corresponding to the upper positioning cylinder 5. When the upper housing 2 is fitted to the lower housing 3, the upper housing 2 synchronously drives the upper positioning cylinder 5 to align with the threaded connection device 7 installed on the outer wall of the lower housing 3, so that it is more convenient for the bolt 4 to fix the upper housing 2 and the lower housing 3. The threaded connection device 7 is provided with a thread groove 13 that matches the thread of the bolt 4. When the bolt 4 fixes the upper housing 2 and the lower housing 3, the setting of the thread groove 13 allows the bolt 4 to In order to tighten the upper housing 2 and the lower housing 3 to make them fit more firmly, a connecting port 12 is fixedly installed on the top of the threaded connection device 7. When the upper housing 2 and the lower housing 3 are fitted together, the upper positioning tube 5 is guided by the connecting port 12, which makes it more convenient for the upper positioning tube 5 to be fixedly connected to the threaded connection device 7. A mounting groove 11 for accommodating the connecting port 12 is provided at the bottom of the upper positioning tube 5. When the upper positioning tube 5 is fixedly connected to the threaded connection device 7, since the bottom of the upper positioning tube 5 is provided with the mounting groove 11 corresponding to the connecting port 12, the upper positioning tube 5 can be aligned more quickly when connected to the threaded connection device 7, thereby reducing the time consumed during installation. In addition, the maximum diameters of the connecting port 12 and the mounting groove 11 are both smaller than the diameters of the upper positioning tube 5 and the threaded connection device 7, so that the connecting port 12 and the mounting groove 11 are convenient for installation at the bottom of the upper positioning tube 5 and the end of the threaded connection device 7, and when the upper positioning tube 5 is connected to the threaded connection device 7, it is easy to align and connect, and will not affect the fit after connection.

[0038] See also Figure 1 - Figure 5 A mounting groove 11 is provided at the bottom of the upper positioning tube 5, and the top of the outer wall of the mounting groove 11 is designed with a slope, and the outer end of the connecting port 12 is also designed with a slope. Under the effect of the slope design, when the upper positioning tube 5 is connected to the threaded connection device 7, it will be guided by the slopes of the end of the connecting port 12 and the end of the mounting groove 11, so that the upper positioning tube 5 and the threaded connection device 7 can be easily aligned and connected.

[0039] See also Figure 1 - Figure 5, a through hole 6 corresponding to the diameter of the bolt 4 is opened in the upper positioning cylinder 5, and the bolt 4 is fixedly connected with the threaded groove 13 through the through hole 6, so that the upper positioning cylinder 5 and the threaded connection device 7 are aligned and connected, and the diameter of the through hole 6 is smaller than the diameter of the mounting groove 11. When the upper positioning cylinder 5 and the threaded connection device 7 are aligned and connected, the bolt 4 passes through the through hole 6 and passes through the middle of the mounting groove 11 to connect with the threaded groove 13, so that when the bolt 4 is tightened and fixed, the connection between the mounting groove 11 and the connecting port 12 is not affected, and the internal diameter of the through hole 6 is the same as the internal diameter of the connecting port 12. In the process of connecting the upper positioning cylinder 5 and the threaded connection device 7, the bolt 4 enters the connecting port 12 through the through hole 6 and is fixedly connected with the threaded groove 13, so that when the bolt 4 is inserted into the upper positioning cylinder 5 and the threaded connection device 7, it is not easy to get stuck, thereby making the installation of the device smoother, more convenient and handy.

[0040] See also Figure 1 - Figure 5 The top of the inner wall of the end of the connection port 12 is designed with an outwardly flared inclined surface. Because the top of the inner wall of the connection port 12 is designed with an outwardly flared inclined surface, the bolt 4 is guided by the inclined surface when entering the connection port 12, so that the bolt 4 can easily enter the connection port 12, and the interface at the top of the connection port 12 is designed in an arrow shape, so that when the upper positioning cylinder 5 is connected with the threaded connection device 7 and the installation groove 11, it is guided by the inclined surface design, so that it becomes easy to connect, and the bolt 4 is guided by the inclined surface when entering, and directly enters the thread groove 13, so that the installation is not affected, and the upper housing 2 and the lower housing 3 are connected. Alignment and connection are easier, and the inner wall of the mounting groove 11 is designed with a magnet, and the outer wall of the connecting port 12 is designed with a magnet that is magnetically attracted to the inner wall of the mounting groove 11. Due to the effect of magnetic attraction, when the mounting groove 11 is connected to the connecting port 12, the magnet will pull the mounting groove 11 and the connecting port 12 to align and connect, so that when the upper shell 2 and the lower shell 3 are fitted, the traction of the magnet will prompt the mounting groove 11 and the connecting port 12 to connect faster, so that the upper shell 2 and the lower shell 3 can be easily fixed together, reducing the installation time, and making the installation process very easy, making the utility model easier to install.

[0041] Embodiment 2

[0042] See also Figure 6 - Figure 8The difference between the second embodiment and the first embodiment is that on the basis of retaining the first embodiment, an upper buckle 9 is fixedly installed at the bottom of the upper housing 2. When the upper housing 2 is fitted with the lower housing 3, the upper buckle 9 is driven to move downward synchronously, so that the upper buckle 9 obtains a downward force, and a lower buckle 8 corresponding to the upper buckle 9 is fixedly installed at the top of the lower housing 3. When the upper housing 2 is fitted with the lower housing 3, the upper buckle 9 is driven to move downward synchronously, so that the upper buckle 9 and the lower buckle 8 are staggered and fitted. The corners where the bottom of the upper buckle 9 is attached to the lower buckle 8 and the corners where the top of the lower buckle 8 is attached to the upper buckle 9 are both beveled, so that when the upper housing 2 and the lower housing 3 are attached, the beveled design of the upper buckle 9 and the lower buckle 8 makes it possible for the upper buckle 9 and the lower buckle 8 to not be pressed against each other when the upper housing 2 and the lower housing 3 are attached, and they are smoothly staggered under the beveled design, so that the upper housing 2 and the lower housing 3 are connected. The bottom of the upper housing 2 is provided with a corresponding to the lower buckle 8. The lower card slot 15 is formed so that when the upper housing 2 and the lower housing 3 are fitted together, the lower card buckle 8 will be staggered with the upper card buckle 9 and embedded in the lower card slot 15, so that the connection process will not cause the housing to get stuck, and the bottom of the lower housing 3 is provided with an upper card slot 14 corresponding to the upper card buckle 9, so that when the upper housing 2 and the lower housing 3 are fitted together, the upper card buckle 9 and the lower card buckle 8 will be fitted together synchronously, and under the action of the upper card slot 14 and the lower card slot 15, the upper card buckle 9 and the lower card buckle 8 are staggered and embedded in the corresponding housing. The upper and lower housings 2 and 3 are connected to each other in a corresponding groove, so that it is very unlikely to get stuck or feel frustrated during the fitting and connection, and the connection process is smooth and unobstructed. In addition, limit blocks 10 are fixedly installed in the upper and lower grooves 14 and 15. When the upper buckle 9 and the lower buckle 8 are embedded and installed in the upper and lower grooves 14 and 15, the limit blocks 10 will limit the movement of the upper and lower buckles 9 and 8, so that after the fitting and connection, there is no gap at the fitting point, thereby improving the sealing of the fitting connection between the upper housing 2 and the lower housing 3.

[0043] See also Figure 6 - Figure 8 The outer walls of the upper buckle 9 and the lower buckle 8 are both provided with a limiting groove 16. When the upper buckle 9 and the lower buckle 8 are embedded in the upper slot 14 and the lower slot 15, the limiting groove 16 is used to fix the buckle and the slot. The size of the limiting groove 16 is the same as the limiting block 10, so that when the limiting block 10 enters the limiting groove 16, the extrusion effect between the limiting block 10 and the limiting groove 16 is better, so that when the upper buckle 9 and the lower buckle 8 are embedded and installed in the upper slot 14 and the lower slot 15, the limiting groove 16 and the limiting block 10 are complementary, and after the motor housing 1 is installed, the limiting groove 16 on the outer walls of the upper buckle 9 and the lower buckle 8 and the limiting block 10 in the upper slot 14 and the lower slot 15 will be buckled and fixed.

[0044] See also Figure 6 - Figure 8The limit block 10 is designed to be cylindrical, so that when the limit groove 16 is fixed to the limit block 10, the limit groove 16 is better fixedly connected to the limit block 10 due to the overall smoothness of the circle, and the limit block 10 is a rubber product. When the upper clip and the lower clip 8 are embedded and installed in the upper slot 14 and the lower slot 15, they will squeeze the limit block 10. Under the elastic effect of the rubber product, it will shrink when squeezed, so that when the upper clip 9 and the lower clip 8 are completely embedded and installed in the upper slot 14 and the lower slot 15, the limit groove 16 just stops at the limit block 10, so that the limit block 10 extends back to its original state in the limit groove 16, so that after the device is installed, it is not easy to shake and the casing will not fall off.

[0045] Although an embodiment of the utility model has been shown and described, this specific embodiment is only an explanation of the utility model and is not a limitation of the utility model. The specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions and variations to the embodiments without creative contribution as needed without departing from the principles and purpose of the utility model. However, as long as they are within the scope of the claims of the utility model, they are protected by patent law.

Claims

1. An integral die-cast motor housing, comprising a motor housing (1), characterized in that: The motor housing (1) is composed of an upper housing (2) and a lower housing (3) fixed together, and upper positioning cylinders (5) are embedded and installed at the bottom ends of both sides of the upper housing (2), and bolts (4) for connecting the upper housing (2) and the lower housing (3) are movably installed at the ends of the upper positioning cylinders (5), and a threaded connection device (7) corresponding to the upper positioning cylinder (5) is installed on the outer wall of the lower housing (3), and a threaded groove (13) that matches the thread of the bolt (4) is provided in the threaded connection device (7), and a connection port (12) is fixedly installed on the top of the threaded connection device (7), and a mounting groove (11) for accommodating the connection port (12) is provided at the bottom of the upper positioning cylinder (5), and the maximum diameters of the connection port (12) and the mounting groove (11) are both smaller than the diameters of the upper positioning cylinder (5) and the threaded connection device (7).

2. The one-piece die-cast motor housing according to claim 1, characterized in that: The bottom of the upper positioning tube (5) is provided with a mounting groove (11), and the top of the outer wall of the mounting groove (11) is designed as an inclined surface, and the outer end of the connecting port (12) is also designed as an inclined surface, so that when the connecting port (12) enters the mounting groove (11), it will be guided by the inclined surfaces of the end of the connecting port (12) and the end of the mounting groove (11).

3. The integral die-cast motor housing according to claim 1, characterized in that: The upper positioning cylinder (5) is provided with a through hole (6) corresponding to the diameter of the bolt (4), the diameter of the through hole (6) is smaller than the diameter of the mounting groove (11), and the inner diameter of the through hole (6) is the same as the inner diameter of the connecting port (12).

4. The integral die-cast motor housing according to claim 1, characterized in that: The top end of the inner wall of the end of the connection port (12) is designed as an outwardly flared inclined surface, and the interface of the top end of the connection port (12) is designed in the shape of an arrow.

5. The integral die-cast motor housing according to claim 1, characterized in that: The inner wall of the installation groove (11) is designed as a magnet, and the outer wall of the connection port (12) is designed as a magnet that is magnetically attracted to the inner wall of the installation groove (11).

6. The integral die-cast motor housing according to claim 1, characterized in that: An upper buckle (9) is fixedly mounted on the bottom end of the upper housing (2), and a lower buckle (8) staggered and corresponding to the upper buckle (9) is fixedly mounted on the top end of the lower housing (3), and the corners where the bottom end of the upper buckle and the lower buckle (8) are in contact with each other and the corners where the top end of the lower buckle (8) and the upper buckle (9) are in contact with each other are both designed to be beveled, a lower snap groove (15) corresponding to the lower buckle (8) is provided at the bottom end of the upper housing (2), and an upper snap groove (14) corresponding to the upper buckle (9) is provided at the bottom of the lower housing (3), and limit blocks (10) are fixedly mounted in the upper snap groove (14) and the lower snap groove (15).

7. The integral die-cast motor housing according to claim 6, characterized in that: The outer walls of the upper buckle (9) and the lower buckle (8) are both provided with a limiting groove (16), and the size of the limiting groove of the outer wall of the upper buckle (9) and the limiting groove (16) of the outer wall of the lower buckle (8) is consistent with the size of the limiting block (10) fixedly installed in the upper slot (14) and the lower slot (15), and after the motor housing (1) is installed, the limiting groove (16) of the outer wall of the upper buckle (9) and the lower buckle (8) and the limiting block (10) in the upper slot (14) and the lower slot (15) are buckled and fixed.

8. The integral die-cast motor housing according to claim 6, characterized in that: The limit block (10) is cylindrical in design and is made of rubber.