Novel vacuum belt filter press control cabinet

CN222151199UActive Publication Date: 2024-12-13SHAANXI CHANGQING ENERGY & CHEM IND CO LTD
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Patent Information

Application Number
CN202420652938.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-01
Publication Date
2024-12-13
Estimated Expiration
2034-04-01

AI Technical Summary

Technical Problem

In coal-to-methanol sewage system, the control cabinet of the vacuum belt filter is susceptible to high concentration of acid and moisture, resulting in corrosion of electrical components, reduced insulation and frequent soft failures. The cabinet door is prone to loosening after long-term use, resulting in the outside world Gas enters, affecting the stable operation of the equipment.

Method used

A new type of vacuum belt filter press control cabinet is designed, made of stainless steel, set up emergency stop button, operation indicator, fault indicator, touch screen, power module, frequency converter, rectifier module, PLC and cooling fan, and pass through the door The lock mechanism is firmly fixed to avoid opening the cabinet door operation, and frequency regulation and maintenance are used to reduce the entry of acid and moisture gas.

Benefits of technology

Improve the degree of automation of the equipment, reduce personnel operation frequency, avoid the entry of acid and moisture gas, ensure the safe and stable operation of the vacuum belt filter press, and quickly close the cabinet door through the door lock mechanism, reducing the entry of acid and moisture gas risk.

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    Figure CN222151199U_ABST
Patent Text Reader

Abstract

The utility model discloses a novel vacuum belt filter press control cabinet, and relates to the technical field of coal chemical industry. The device comprises an electrical control cabinet, one side of the electrical control cabinet is provided with a scram button, an operation indicating lamp, a scram indicating lamp, a fault indicating lamp and a touch screen, one side of the inner surface of the electrical control cabinet is provided with a power supply module, a frequency converter, a rectification module and a PLC, and one side of the electrical control cabinet is provided with a cooling fan. And two door lock mechanisms are fixedly arranged on one side of the electrical control cabinet. According to the utility model, the problems of corrosion of electrical elements in the cabinet, reduction of insulation, frequent soft faults and the like caused by the fact that high-concentration acid moisture enters the control cabinet can be effectively avoided, the safe and stable operation of the vacuum belt filter press is ensured, and the cabinet door can be well closed through the door lock mechanism.
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Description

Technical Field

[0001] The present application relates to the field of coal chemical technology, and in particular to a novel vacuum belt filter press control cabinet. Background Art

[0002] The vacuum belt filter is a new type of filtration equipment with a high degree of automation. It uses filter cloth or filter screen as the medium, arranges the slurry horizontally on the filter medium, and makes full use of the slurry gravity and vacuum suction to achieve solid-liquid separation. The vacuum belt filter can be applied to materials under various concentration conditions, with high filtration efficiency, and is therefore preferred by many industries.

[0003] In the coal-to-methanol wastewater system, the vacuum belt filter is a key core equipment. During normal operation, due to the different process requirements for filter cake thickness and dryness and humidity or when a fault occurs and the machine needs to be shut down for maintenance, it is necessary to repeatedly switch on and off the electrical control cabinet for frequency modulation or power outage. At this time, a large amount of high-concentration acid and moisture in the environment will enter the control cabinet, which can easily cause corrosion of electrical components in the cabinet, reduced insulation of the control circuit, soft failures, etc., which are difficult to troubleshoot and cause frequent abnormal shutdowns of the vacuum belt filter press. This not only prolongs the maintenance time of the vacuum belt filter press, but also affects the safe and stable operation of the sewage system. In addition, the cabinet doors of most vacuum belt filter press control cabinets are prone to loosening after long-term use, which makes it easier for external gases to enter the cabinet and cause corrosion.

[0004] In view of the above problems, the inventor proposed a novel vacuum belt filter press control cabinet. Summary of the invention

[0005] In order to solve the problems that acid and moisture with high concentration enter the control cabinet, causing corrosion of electrical components in the cabinet, insulation degradation, frequent soft failures, etc., and the problem that the cabinet doors of most vacuum belt filter press control cabinets are easy to loosen after long-term use; the purpose of the utility model is to provide a new vacuum belt filter press control cabinet.

[0006] To achieve the purpose of this application, this application provides the following technical solutions:

[0007] A novel vacuum belt filter press control cabinet comprises an electrical control cabinet, an emergency stop button is arranged on one side of the electrical control cabinet, an operation indicator light is arranged on one side of the electrical control cabinet, an emergency stop indicator light is arranged on one side of the electrical control cabinet, a fault indicator light is arranged on one side of the electrical control cabinet, a touch screen is arranged on one side of the electrical control cabinet, a power module is arranged on one side of the inner surface of the electrical control cabinet, a frequency converter is arranged on one side of the inner surface of the electrical control cabinet, a rectifier module is arranged on one side of the inner surface of the electrical control cabinet, a PLC is arranged on one side of the inner surface of the electrical control cabinet, and a cooling fan is arranged on one side of the electrical control cabinet;

[0008] The electrical control cabinet is made of stainless steel and is securely fixed to the emergency stop button, operation indicator light, emergency stop indicator light, fault indicator light, and touch screen through engraved holes. The emergency stop button is fixed above the electrical control cabinet door through a bayonet, and two door lock mechanisms are fixed on one side of the electrical control cabinet.

[0009] In a possible implementation, the door lock mechanism includes a fixed plate, a rotating wheel is rotatably provided on one side of the fixed plate, a rotating rod is fixedly provided on one side of the rotating wheel, a gear is fixedly provided on one end of the rotating rod, a tooth plate is meshingly connected to the outer surface of the gear, a fixing groove for use with the tooth plate is provided inside the fixed plate, and a clamping plate is fixedly provided on one side of the electrical control cabinet, and a clamping groove for use with the tooth plate is provided inside the clamping plate.

[0010] In a possible implementation, the operation indicator light, the emergency stop indicator light, and the fault indicator light are fixed in the middle in sequence by threads, and the touch screen is fixed at the bottom by screws.

[0011] In a possible implementation, the operation indicator light, the emergency stop indicator light, and the fault indicator light are connected to the power module via wires.

[0012] In a possible implementation, the power module and the frequency converter are fixed in sequence on a track in the electrical control cabinet by screws.

[0013] In a possible implementation, the rectifier module and the PLC are fixed directly below the power module and the inverter by screws.

[0014] In a possible implementation, the touch screen is connected to the power connection port of the rectifier module through a wire, the touch screen is communicated with the PLC through a communication line, the inverter controls the PLC in an analog manner for hard connection, and the inverter and rectifier module are connected to the power module through wires for power access.

[0015] In a possible implementation, the cooling fan is fixed to the right side of the electrical control cabinet by screws, and the cooling fan is connected to the power module by a wire.

[0016] Compared with the prior art, the beneficial effects of the utility model are:

[0017] 1. When adjusting or repairing, the utility model does not need to open the control cabinet, but only needs to operate on the touch screen of the control cabinet door, which improves the automation degree of the device, saves time and effort, reduces the number of times personnel open and close the control cabinet, effectively prevents acid and moisture with high concentration from entering the control cabinet, and ensures the safe and stable operation of the vacuum belt filter press.

[0018] 2. The utility model can quickly and stably close the control cabinet of the vacuum belt filter press through the door lock mechanism, thereby reducing the entry of acid and wet gas into the cabinet. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The accompanying drawings are used to provide a further understanding of the present application and constitute a part of the specification. Together with the embodiments of the present application, they are used to explain the present application and do not constitute a limitation to the present application.

[0020] Figure 1 It is a schematic diagram of the structure of the utility model;

[0021] Figure 2 It is a partial structural schematic diagram of the utility model;

[0022] Figure 3 This is a schematic diagram of the circuit structure of the utility model;

[0023] Figure 4 It is a schematic diagram of the structural section of the utility model;

[0024] Figure 5 For this utility model Figure 5 Enlarged view of point A in the middle.

[0025] In the figure: 1. Electrical control cabinet; 2. Emergency stop button; 3. Operation indicator light; 4. Emergency stop indicator light; 5. Fault indicator light; 6. Touch screen; 7. Power module; 8. Inverter; 9. Rectifier module; 10. PLC; 11. Cooling fan; 12. Door lock mechanism; 13. Clamping plate; 14. Clamping slot; 15. Rotating wheel; 16. Fixed slot; 17. Rotating rod; 18. Gear; 19. Tooth plate; 20. Fixed plate. DETAILED DESCRIPTION

[0026] In order to make the purpose, technical solutions and advantages of this application clearer, the technical solutions in this application will be clearly and completely described below in conjunction with the drawings in this application. Obviously, the described embodiments are part of the embodiments of this application, not all of them. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0027] The terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features; in the description of this application, unless otherwise specified, "plurality" means two or more.

[0028] Example 1

[0029] like Figure 1-4 As shown, the utility model provides a novel vacuum belt filter press control cabinet, including an electrical control cabinet 1, an emergency stop button 2 is arranged on one side of the electrical control cabinet 1, an operation indicator light 3 is arranged on one side of the electrical control cabinet 1, an emergency stop indicator light 4 is arranged on one side of the electrical control cabinet 1, a fault indicator light 5 is arranged on one side of the electrical control cabinet 1, a touch screen 6 is arranged on one side of the electrical control cabinet 1, a power module 7 is arranged on one side of the inner surface of the electrical control cabinet 1, a frequency converter 8 is arranged on one side of the inner surface of the electrical control cabinet 1, a rectifier module 9 is arranged on one side of the inner surface of the electrical control cabinet 1, a PLC 10 is arranged on one side of the inner surface of the electrical control cabinet 1, a cooling fan 11 is arranged on one side of the electrical control cabinet 1, the electrical control cabinet 1 is made of stainless steel, and an emergency stop button 2, an operation indicator light 3, an emergency stop indicator light 4, a fault indicator light 5, and a touch screen 6 are installed through holes, the emergency stop button 2 is fixed on the top of the door of the electrical control cabinet 1 through a bayonet, and two door lock mechanisms 12 are fixed on one side of the electrical control cabinet 1.

[0030] The operation indicator light 3, the emergency stop indicator light 4, and the fault indicator light 5 are fixed in the middle in sequence through threads, and the touch screen 6 is fixed at the bottom through screws.

[0031] By adopting the above technical solution, the operation indicator light 3, the emergency stop indicator light 4, the fault indicator light 5 and the touch screen 6 can be fixed by screws.

[0032] The operation indicator light 3, the emergency stop indicator light 4, and the fault indicator light 5 are connected to the power module 7 through wires.

[0033] By adopting the above technical solution, the power module 7 can supply power to the operation indicator light 3, the emergency stop indicator light 4, and the fault indicator light 5 through the wires.

[0034] The power module 7 and the frequency converter 8 are fixed on the track inside the electrical control cabinet 1 in sequence by screws.

[0035] By adopting the above technical solution, the power module 7 and the frequency converter 8 can be fixed on the inner track of the electrical control cabinet 1 by screws.

[0036] The rectifier module 9 and the PLC 10 are fixed directly below the power module 7 and the inverter 8 by screws.

[0037] The touch screen 6 is connected to the power connection port of the rectifier module 9 through a wire, the touch screen 6 is connected to the PLC10 through a communication line, the inverter 8 controls the PLC10 in an analog manner for hard connection, and the inverter 8 and the rectifier module 9 are connected to the power module 7 through a wire for power access.

[0038] By adopting the above technical solution, the power module 7 can supply power to the frequency converter 8 and the rectifier module 9 through the wires.

[0039] The cooling fan 11 is fixed to the right side of the electrical control cabinet 1 by screws, and the cooling fan 11 is connected to the power module 7 by wires.

[0040] By adopting the above technical solution, the electrical control cabinet 1 can dissipate heat through the cooling fan 11 .

[0041] Example 2

[0042] like Figure 4-5 As shown, the door lock mechanism 12 includes a fixed plate 20, a rotating wheel 15 is rotatably provided on one side of the fixed plate 20, a rotating rod 17 is fixedly provided on one side of the rotating wheel 15, a gear 18 is fixedly provided at one end of the rotating rod 17, and a toothed plate 19 is meshingly connected to the outer surface of the gear 18, a fixing groove 16 for use with the toothed plate 18 is provided inside the fixed plate 20, and a clamping plate 13 is fixedly provided on one side of the electrical control cabinet 1, and a clamping groove 14 for use with the toothed plate 19 is provided inside the clamping plate 13. When it is necessary to close the cabinet door, the rotating wheel 15 on one side of the fixed plate 20 of the door lock mechanism 12 is rotated, so that the rotating wheel 15 can drive the gear 18 on one side of the rotating rod 17 to rotate, so that the gear 18 can drive the toothed plate 19 to slide in the fixed groove 16, so that the toothed plate 19 can slide into the clamping groove 14 on the clamping plate 13, and the cabinet door can be closed, thereby closing the cabinet door of the vacuum belt filter press control cabinet.

[0043] Working principle:

[0044] When it is necessary to adjust the thickness and humidity of the filter cake or to perform maintenance on a fault, it is only necessary to operate on the touch screen 6. The touch screen 6 sends a frequency modulation signal or a stop signal to the PLC 10. After receiving the signal, the PLC 10 sends the corresponding frequency or stop signal to the inverter 8. The inverter 8 controls the drive motor to make corresponding actions. At the same time, the emergency stop indicator light 4 lights up, completing the required electrical control requirements.

[0045] When the cabinet door needs to be closed, the rotating wheel 15 on one side of the fixed plate 20 of the door lock mechanism 12 is rotated, so that the rotating wheel 15 can drive the gear 18 on one side of the rotating rod 17 to rotate, so that the gear 18 can drive the tooth plate 19 to slide in the fixed groove 16, so that the tooth plate 19 can slide into the engaging groove 14 on the engaging plate 13, and the cabinet door can be closed, thereby achieving the purpose of the vacuum belt filter press control cabinet being able to close the cabinet door well.

[0046] The above embodiments are only used to illustrate the technical solution of the present application, but not to limit it. The present application is not limited to the exact structure described above and illustrated in the accompanying drawings, and it cannot be determined that the specific implementation of the present application is limited to these descriptions. For ordinary technicians in the technical field to which the present application belongs, various changes and modifications made without departing from the concept of the present application should be deemed to belong to the protection scope of the present application.

Claims

1. A novel vacuum belt filter press control cabinet, comprising an electrical control cabinet (1), It is characterized in that An emergency stop button (2) is provided on one side of the electrical control cabinet (1), an operation indicator light (3) is provided on one side of the electrical control cabinet (1), an emergency stop indicator light (4) is provided on one side of the electrical control cabinet (1), a fault indicator light (5) is provided on one side of the electrical control cabinet (1), a touch screen (6) is provided on one side of the electrical control cabinet (1), a power module (7) is provided on one side of the inner surface of the electrical control cabinet (1), a frequency converter (8) is provided on one side of the inner surface of the electrical control cabinet (1), a rectifier module (9) is provided on one side of the inner surface of the electrical control cabinet (1), a PLC (10) is provided on one side of the inner surface of the electrical control cabinet (1), and a cooling fan (11) is provided on one side of the electrical control cabinet (1); The electrical control cabinet (1) is made of stainless steel and is securely fixed to an emergency stop button (2), an operating indicator light (3), an emergency stop indicator light (4), a fault indicator light (5), and a touch screen (6) by means of engraved holes. The emergency stop button (2) is fixed to the top of the door of the electrical control cabinet (1) by means of a bayonet. Two door lock mechanisms (12) are fixedly provided on one side of the electrical control cabinet (1).

2. The new vacuum belt filter press control cabinet according to claim 1, It is characterized in that The door lock mechanism (12) comprises a fixed plate (20), a rotating wheel (15) is rotatably provided on one side of the fixed plate (20), a rotating rod (17) is fixedly provided on one side of the rotating wheel (15), a gear (18) is fixedly provided on one end of the rotating rod (17), a toothed plate (19) is meshingly connected to the outer surface of the gear (18), a fixing groove (16) for use with the toothed plate (19) is provided inside the fixed plate (20), and a clamping plate (13) is fixedly provided on one side of the electrical control cabinet (1), and a clamping groove (14) for use with the toothed plate (19) is provided inside the clamping plate (13).

3. The new vacuum belt filter press control cabinet according to claim 1, It is characterized in that The operation indicator light (3), the emergency stop indicator light (4), and the fault indicator light (5) are fixed in sequence in the middle via threads, and the touch screen (6) is fixed at the bottom via screws.

4. The new vacuum belt filter press control cabinet according to claim 1, It is characterized in that The operation indicator light (3), the emergency stop indicator light (4), and the fault indicator light (5) are connected to the power module (7) via wires.

5. The new vacuum belt filter press control cabinet according to claim 1, It is characterized in that The power module (7) and the frequency converter (8) are fixed in sequence on the track inside the electrical control cabinet (1) by means of screws.

6. The new vacuum belt filter press control cabinet according to claim 1, It is characterized in that The rectifier module (9) and PLC (10) are fixed directly below the power module (7) and the frequency converter (8) by means of screws.

7. The new vacuum belt filter press control cabinet according to claim 1, It is characterized in that The touch screen (6) is connected to the power connection port of the rectifier module (9) via a wire, the touch screen (6) is connected to the PLC (10) for communication via a communication line, the frequency converter (8) controls the PLC (10) in an analog quantity mode for hard connection, and the frequency converter (8) and the rectifier module (9) are connected to the power module (7) via a wire for power access.

8. The new vacuum belt filter press control cabinet according to claim 1, It is characterized in that The cooling fan (11) is fixed to the right side of the electrical control cabinet (1) by means of screws, and the cooling fan (11) is connected to the power module (7) by means of a wire.