Composite chemical packed tower convenient to install
By adopting a multi-tower body structure and specific fixing ring and threaded connection design in the chemical packing tower, the complex installation problem of existing packing towers is solved, convenient installation and maintenance is achieved, and installation efficiency and safety are improved.
Patent Information
- Application Number
- CN202420876548.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-25
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-04-25
AI Technical Summary
The installation of existing chemical filler towers is complex and lacks convenience, making it difficult to achieve rapid and efficient installation and maintenance.
A composite packing tower including the upper tower body, the lower tower body and the middle tower body is designed, and a connection method is adopted for multiple fixed rings, threaded pipes and threaded columns, combining the adaptive design of the convex edges and concave ring grooves, and The structure of the rotary head and transmission gear enables convenient installation and maintenance.
With this design, the packing tower can be quickly assembled and disassembled, which is easy to install and maintain, improves installation efficiency and safety, and simplifies internal cleaning and maintenance processes.
Smart Images

Figure CN222151477U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of chemical packing towers, in particular to a composite chemical packing tower which is easy to install. Background Art
[0002] Packed tower is also called packed tower. It is a type of mass transfer equipment commonly used in chemical production. It is mainly composed of a cylindrical tower body and packings stacked in the tower. It is used for absorption, distillation, extraction, etc. The packed tower uses packing as the basic component for gas-liquid contact and mass transfer. The liquid flows from top to bottom in a film-like manner on the surface of the packing, and the gas flows from bottom to top in a continuous phase with the liquid, and mass and heat transfer between the gas and liquid phases are carried out. The component concentration and temperature of the two phases change continuously along the tower height. The existing chemical packed tower has the problem of complex installation.
[0003] Publication number CN218358352U is an air separation refrigeration composite chemical packing tower. Through the setting of the cleaning component, the impurities on the filter plate are cleaned. Specifically, the motor drives the threaded rod to rotate, the threaded rod drives the slider to move, the slider drives the connecting rod to move, and the connecting rod drives the cleaning brush to move, and the filter plate is cleaned. The impurities are cleaned to the place near the second manhole, and then the scraper is pulled by a long rod to discharge the accumulated impurities after cleaning through the second manhole, so as to avoid the problem of clogging of the holes inside the packing tower and improve the efficiency of the operation. However, it still has not improved in terms of installation convenience. Utility Model Content
[0004] The utility model aims to provide a composite chemical packing tower which is easy to install, so as to solve the problems raised in the background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a composite chemical packing tower that is easy to install, comprising a lower tower body, an upper tower body is arranged above the lower tower body, and a plurality of middle tower bodies are arranged between the upper tower body and the lower tower body, a demister is installed on the upper half of the inner circumference of the upper tower body, and packing layers are arranged between the inner circumferences of the upper tower body and the plurality of middle tower bodies, liquid distributors for allowing liquid to enter evenly are arranged on the tops of the upper and lower packing layers, and liquid collectors for supporting and collecting liquid are installed at the bottoms thereof, a trough-type liquid distributor for filtering liquid is arranged on the top of the middle packing layer, and fixing rings for facilitating connection are fixed between adjacent sides of the lower tower body, the upper tower body and the plurality of middle tower bodies.
[0006] In a further embodiment, a convex edge and a concave annular groove are respectively provided between adjacent sides of the two fixing rings, and a rubber layer is bonded to the inner periphery of the concave annular groove.
[0007] In a further embodiment, threaded tubes are fixed to the outer edges of the two corresponding fixing rings at the bottom, and a threaded column is rotatably connected to the outer edge of the corresponding fixing ring at the top.
[0008] In a further embodiment, a rotating head is connected to the top end of the threaded column, and a transmission gear is fixed to the outer periphery of the rotating head.
[0009] In a further embodiment, the plurality of transmission gears mesh with each other, and a notch is provided on the top of the rotating head to facilitate rotation.
[0010] In a further embodiment, the outer periphery of the demister is a circular frame, and the interior of the demister is provided with a filter screen and supporting rods.
[0011] In a further embodiment, a gas-injection type filler support plate is installed at the bottom of the lowermost filler layer, and a plurality of air holes are opened on the top of the gas-injection type filler support plate.
[0012] In a further embodiment, the liquid collector is composed of an annular base and a plurality of inclined plates on the top of the base.
[0013] Compared with the prior art, the technical effects and advantages of the utility model are as follows:
[0014] The demister can block and remove the foam, the liquid distributor and liquid collector can divert the liquid to avoid eddy currents, and collect and reflux the liquid, which is convenient for multiple processing. The pore design of the gas jet packing support plate can disperse and spray the gas.
[0015] The design of two adjacent fixing rings and the matching design of the threaded tube and the threaded column, when the threads of the threaded column and the threaded tube are fixed, the matching and fixing of the convex edge and the concave ring groove can achieve the effect of convenient fixing;
[0016] The connection design between the top of the threaded column and the rotating head and the transmission gear fixed on the outer periphery of the rotating head, the design of the mutual meshing of multiple transmission gears and the notch on the top of the rotating head facilitate the rotation of the tool. When the rotating head is turned by the tool, the threaded column can be rotated synchronously, and the pulling of the external tower crane or hoist and the separation of the threaded column and the threaded pipe are further facilitated to maintain and clean the interior;
[0017] The easy-to-install composite chemical packing tower can be easily installed through an assembly design, and the matching supports of multiple threaded columns and threaded pipes are easy to open for maintenance and cleaning of the interior. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0019] Figure 1 It is a schematic diagram of the structure of the utility model;
[0020] Figure 2 It is a central sectional view of the utility model;
[0021] Figure 3 It is a structural exploded view of the internal components of the utility model;
[0022] Figure 4 It is a schematic diagram of a partial cross-sectional connection structure of adjacent fixing rings of the utility model;
[0023] Figure 5 It is a structural schematic diagram of the threaded column of the utility model.
[0024] Description of reference numerals:
[0025] 1. Lower tower body; 2. Middle tower body; 3. Upper tower body; 4. Defoamer; 5. Liquid distributor; 6. Packing layer; 7. Liquid collector; 8. Trough type liquid distributor; 9. Gas jet packing support plate; 10. Hydraulic gauge; 11. Anti-vortex baffle; 12. Fixed ring;
[0026] 21. convex edge; 22. concave ring groove;
[0027] 31. Threaded pipe; 32. Threaded column; 33. Rotating head; 34. Transmission gear. DETAILED DESCRIPTION
[0028] In the following description, a large number of specific details are given to provide a more thorough understanding of the utility model. However, it is obvious to those skilled in the art that the utility model can be implemented without one or more of these details. In other examples, in order to avoid confusion with the utility model, some technical features known in the art are not described.
[0029] Unless otherwise defined, the directions of up, down, left, right, front, back, inside and outside involved in this document are based on the directions of up, down, left, right, front, back, inside and outside in the figures shown in the present utility model, and are explained here together.
[0030] The connection method can be bonding, welding, bolt connection, etc., depending on actual needs.
[0031] See also Figures 1 to 5 The general structure of the device body is a lower tower body 1, a plurality of middle tower bodies 2 and an upper tower body 3. The bottom of the lower tower body 1 is fixed to the ground, and the upper tower body 3, a plurality of middle tower bodies 2 and the lower tower body 1 are sequentially connected from top to bottom and adjacent ends are connected with fixing rings 12;
[0032] A hydraulic pressure gauge 10 is arranged inside the lower tower body 1, and an anti-vortex baffle 11 is installed on the inner periphery of the lower tower body 1. A cross baffle structure is arranged at the center of the anti-vortex baffle 11 to prevent the liquid from generating vortex;
[0033] A liquid flash feed inlet, a kettle discharge port, a reboiling return port, a reflux inlet, a vent port and multiple inlet holes are arranged between the outer peripheries of the upper tower body 3, multiple middle tower bodies 2 and the lower tower body 1, which is the same as the existing packed tower, so there is no detailed introduction in the figure.
[0034] See also Figure 2 and Figure 3 The internal structure is as follows: a demister 4 is installed on the inner periphery of the upper tower body 3, the outer periphery of the demister 4 is a circular frame, the interior of the circular frame is provided with a filter screen and a supporting rod, and a liquid distributor 5, a packing layer 6 and a liquid collector 7 are arranged in sequence from top to bottom below the demister 4, the liquid collector 7 is composed of an annular base and a plurality of inclined plates at the top of the base, and the packing layer 6 is a ball ring filling structure;
[0035] The inner circumference of the middle tower body 2 in the middle is provided with a trough-type liquid distributor 8, a packing layer 6 and a liquid collector 7 from top to bottom. The liquid collector 7 is used to concentrate the water to prevent the liquid from flowing down along the side wall. The trough-type liquid distributor 8 is designed with a filter part and a plurality of trough pipes, and plays a role in filtering the flowing liquid, which is substantially the same as the function of the liquid distributor 5.
[0036] The inner circumference of the middle tower body 2 at the bottom is provided with a liquid distributor 5, a packing layer 6 and a gas injection packing support plate 9 in sequence from top to bottom. The top of the gas injection packing support plate 9 is provided with a plurality of air holes, thereby achieving gas dispersion and spraying.
[0037] See also Figure 1 , Figure 4 and Figure 5 In order to achieve convenient installation and internal maintenance, the fixing ring 12 is designed as a ring structure, and a convex edge 21 and a concave ring groove 22 are respectively provided between the adjacent sides of the two fixing rings 12, and a rubber layer is bonded to the inner periphery of the concave ring groove 22;
[0038] The corresponding two fixing rings 12 have a plurality of threaded columns 32 rotatably connected to the upper outer edge, and a threaded tube 31 is fixed to the lower outer edge, and the threaded tube 31 is threadedly fixed to the threaded column 32 to achieve connection;
[0039] The top of the threaded column 32 is connected to a rotating head 33, and a slot is provided on the top of the rotating head 33 to facilitate the rotation of the tool. The outer periphery of the rotating head 33 is connected to a transmission gear 34, and multiple transmission gears 34 are meshed with each other. The top of the upper tower body 3 is provided with a hook part for facilitating the hooking of the tower crane and the crane.
[0040] The above-mentioned components and electrical equipment are all existing technologies or existing feasible technologies. The working principles, sizes and models are irrelevant to the functions of this application, so they are not described in detail, and they are all controlled by remote control switches.
[0041] How it works
[0042] This easy-to-install composite chemical packing tower,
[0043] During installation, the lower tower body 1 is fixed to the ground, and then the middle tower body 2 is moved to the top of the lower tower body 1 by a tower crane. After positioning, a tool or a motor is used to rotate the rotating head 33 to drive the threaded column 32 to rotate so that it is fixed to the threaded pipe 31, and the convex edge 21 and the concave annular groove 22 are matched to achieve a clamping connection, and then the external pipeline is connected for use;
[0044] A mixture of two or more materials is sent to the packed tower from the feed port. The lighter components are separated on the tower packing layer 6 according to their relative volatility. The heated steam moves upward along the tower, passes through the packing and comes into contact with the liquid material from the top of the tower. The heavy components in the upward material are condensed into liquid and flow downward along the gaps in the packing. The light components in the liquid are vaporized and enter the upper packing layer 6 with the rising steam. In the process of mass transfer, heat is also exchanged. After passing through several packing layers 6, the lighter component product is obtained at the top of the tower, and the heavier component product is obtained in the bottom of the tower.
[0045] When maintenance is required, tools or motors are used to rotate the rotating head 33 to open the gaps between the tower bodies, allowing for convenient dismantling or maintenance. At the same time, an external tower crane is required to be used to increase safety.
[0046] It should be noted that, in this article, relational terms such as one and two are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions. The sentence "includes an element defined by ... does not exclude the existence of other identical elements in the process, method, article or device including the element".
[0047] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A composite chemical packing tower that is easy to install, comprising a lower tower body (1), an upper tower body (3) is arranged above the lower tower body (1), and a plurality of middle tower bodies (2) are arranged between the upper tower body (3) and the lower tower body (1); Features: A demister (4) is installed on the upper half of the inner periphery of the upper tower body (3), and a packing layer (6) is arranged between the inner periphery of the upper tower body (3) and the plurality of middle tower bodies (2). A liquid distributor (5) for uniformly distributing liquid is arranged on the top of the packing layers (6) located above and below, and a liquid collector (7) for supporting and collecting liquid is installed on the bottom thereof. A trough-type liquid distributor (8) for filtering liquid is arranged on the top of the packing layer (6) located in the middle, and a fixing ring (12) for facilitating connection is fixed between adjacent sides of the lower tower body (1), the upper tower body (3) and the plurality of middle tower bodies (2).
2. The composite chemical packing tower that is easy to install according to claim 1 is characterized in that: A convex edge (21) and a concave annular groove (22) are respectively provided between adjacent sides of the two fixing rings (12), and a rubber layer is bonded to the inner periphery of the concave annular groove (22).
3. The composite chemical packing tower that is easy to install according to claim 1 is characterized in that: The outer edges of the two corresponding fixing rings (12) at the lower position are fixed with threaded tubes (31), and the outer edge of the corresponding fixing ring (12) at the upper position is rotatably connected with a threaded column (32).
4. The composite chemical packing tower that is easy to install according to claim 3 is characterized in that: The top end of the threaded column (32) is connected to a rotating head (33), and a transmission gear (34) is fixed to the outer periphery of the rotating head (33).
5. The composite chemical packing tower that is easy to install according to claim 4 is characterized in that: The plurality of transmission gears (34) are meshed with each other, and a notch is provided on the top of the rotating head (33) for easy rotation.
6. The composite chemical packing tower that is easy to install according to claim 1 is characterized in that: The outer periphery of the demister (4) is a circular frame, and the interior of the demister (4) is provided with a filter screen and a supporting rod.
7. The composite chemical packing tower that is easy to install according to claim 1 is characterized in that: A gas jet type filler support plate (9) is installed at the bottom of the filler layer (6) at the bottom, and a plurality of air holes are opened at the top of the gas jet type filler support plate (9).
8. The composite chemical packing tower that is easy to install according to claim 1 is characterized in that: The liquid collector (7) is composed of an annular base and a plurality of inclined plates on the top of the base.
