Automatic batching device for DDNP pharmacy
By designing multiple sets of detachable filter units and installation components, the shutdown problem caused by blockage of filter equipment during traditional ingredients is solved, and the efficiency and production continuity of DDNP pharmaceutical ingredients are improved.
Patent Information
- Application Number
- CN202420020283.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-04
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-01-04
AI Technical Summary
During the traditional DDNP pharmaceutical ingredients process, the filter equipment needs to be shut down and cleaned when it is blocked or damaged, resulting in a decrease in the efficiency of the ingredients.
Design a DDNP pharmaceutical automatic dosing device, adopting multiple sets of removable filter units, connected through a dosing tank and a discharge tank, a discharge valve is provided at the bottom of the dosing tank, and the filter shell is removably connected. The installation components include arc plates and threaded knobs , allowing quick removal and replacement of filter elements to avoid shutdown and cleaning.
It achieves no need to shut down when replacing the filter element, improves the working efficiency of DDNP pharmaceutical ingredients and ensures production continuity.
Smart Images

Figure CN222151874U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of detonator production, in particular to an automatic DDNP pharmaceutical batching device. Background Art
[0002] The basic detonator of industrial detonator is mainly composed of detonator shell, reinforcing cap and detonator charge. The charge is mainly divided into detonator and high explosive. Due to the advantages of DDNP (dinitrodiazophenol) such as low mechanical sensitivity, good flame sensitivity, excellent detonation performance, wide source of raw materials, low production cost and production safety, some domestic enterprises use DDNP as the detonator of industrial detonator.
[0003] The process flow of DDNP preparation is relatively complicated. The raw materials for the reaction include sodium nitrite solution, sodium picramate, pyrogallol solution, and hydrochloric acid solution. In addition, during the raw material configuration process, there are strict requirements on the concentration and quantity of each raw material. In addition, during the batching process, a filter tank needs to be added between the batching tank and the discharge tank to allow the solution to flow through the filter tank to filter out impurities in the solution.
[0004] The traditional method is to filter the solution produced after batching only through a single filtering device. If the filtering device is blocked or damaged, the entire production line needs to be suspended to clean the filtering device, resulting in a decrease in the batching efficiency. Utility Model Content
[0005] In view of the shortcomings of the prior art, the utility model proposes an automatic DDNP pharmaceutical dispensing device to solve the technical problem that in the process of filtering the prepared solution during the traditional detonator initiator preparation proposed in the above background technology, the entire preparation line needs to be shut down before the filtering equipment can be cleaned, resulting in a decrease in preparation efficiency.
[0006] To achieve the above object, the utility model provides the following technical solution: a DDNP pharmaceutical automatic batching device, comprising a batching tank and a discharge tank, wherein the batching tank and the discharge tank are connected through multiple groups of filtering units, and the filtering units include:
[0007] The filter housings are provided in two groups, a filter element is provided between the two groups of the filter housings, the two groups of the filter housings are detachably connected, and a first mounting pipe communicating with the filter housings is provided on the filter housings;
[0008] A discharge valve is provided at the bottom of the batching tank to control the material to flow out of the batching tank; and
[0009] The second installation pipe is provided with two groups, and is respectively connected with the discharge valve and the discharge tank, and the second installation pipe is connected with the first installation pipe through an installation component.
[0010] In a preferred embodiment, the two groups of filter shells in each group of the filter units are detachably connected through threaded fitting.
[0011] In a preferred embodiment, the installation assembly includes:
[0012] A first arc plate, fixedly mounted on the first mounting tube; and
[0013] The second arc plate has one end hinged to the first arc plate and the other end connected to the first arc plate through a threaded knob. The ring formed by the second arc plate and the first arc plate is arranged on the second mounting tube.
[0014] In a preferred embodiment, an annular groove is formed on the second mounting tube, and the inner side surfaces of the first arc plate and the second arc plate are both provided with arc-shaped ridges, and the arc-shaped ridges are clamped in the annular groove.
[0015] In a preferred embodiment, a first sealing ring is disposed in the annular groove, and the first sealing ring is disposed between the arc-shaped ridge and the annular groove.
[0016] In a preferred embodiment, a clamping ring is provided on the first mounting tube, a detachable second sealing ring is provided on the clamping ring, and the second sealing ring abuts against one end of the second mounting tube.
[0017] In a preferred embodiment, support rings are fixedly provided on the batching tank and the discharge tank, and two groups of the support rings are connected by a connecting frame, and a support frame is provided at the bottom of one group of the support rings.
[0018] Compared with the prior art, the utility model has the following beneficial effects:
[0019] When the device is in use, the raw materials for preparing DDNP, such as sodium nitrite solution, dilute hydrochloric acid solution and pyrogallol base solution, are transported to the batching tank through a pipeline, and the solution is mixed and batched by a stirring device. The batched solution can enter the discharge tank through multiple groups of filter units for storage in preparation for the solution to be taken, and when the solution enters the discharge tank, it is filtered by the filter element to prevent impurities from entering the discharge tank. When a group of filter elements needs to be replaced, the corresponding group of discharge valves can be closed, and the connection between the first installation pipe and the second installation pipe can be released through the installation component to quickly disassemble and replace the filter unit, so that the batching device does not need to be shut down during the cleaning of the filter element, thereby improving the working efficiency of DDNP pharmaceutical batching. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the specific implementation of the utility model, the following will briefly introduce the drawings required for use in the specific implementation. In all the drawings, each element or part is not necessarily drawn according to the actual scale.
[0021] Figure 1 A three-dimensional structural diagram of a DDNP pharmaceutical automatic batching device provided by the utility model;
[0022] Figure 2 This is a schematic diagram of the explosion structure of a filtering unit in a DDNP pharmaceutical automatic batching device of the utility model;
[0023] Figure 3 This is a schematic diagram of the structure of a batching tank in a DDNP pharmaceutical automatic batching device of the utility model;
[0024] Figure 4 for Figure 2 A magnified schematic diagram of area a in the middle;
[0025] Reference numerals:
[0026] 101, batching tank; 102, discharge valve; 103, second mounting pipe; 104, annular groove; 105, first sealing ring;
[0027] 201, discharge tank;
[0028] 301, support ring; 302, connecting frame; 303, support frame;
[0029] 401, filter housing; 402, filter element; 403, first mounting tube; 404, snap ring; 405, second sealing ring;
[0030] 501, first arc plate; 502, second arc plate; 503, arc-shaped ridge; 504, threaded knob. DETAILED DESCRIPTION
[0031] The following embodiments of the technical solution of the utility model are described in detail in conjunction with the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the utility model, and are therefore only used as examples, and cannot be used to limit the protection scope of the utility model.
[0032] Example:
[0033] like Figure 1As shown, the utility model provides a DDNP pharmaceutical automatic dispensing device, including a dispensing tank 101 and a discharging tank 201, and support rings 301 are fixedly arranged on the dispensing tank 101 and the discharging tank 201, and two groups of support rings 301 are connected by a connecting frame 302, and a support frame 303 is arranged at the bottom of one group of support rings 301. When the device is in use, various raw materials for preparing DDNP are transported to the dispensing tank 101 through a pipeline, and a stirring device can be installed in the dispensing tank 101 to improve the efficiency of material mixing. The stirred or mixed materials are discharged from the dispensing tank 101 to the discharging tank 201 for temporary storage, so as to facilitate the use of the mixed materials, and the dispensing tank 101 and the discharging tank 201 are supported by the cooperation of the connecting frame 302 and the support ring 301, and the device is placed in the use area by the support frame 303.
[0034] like Figure 1 , 2 As shown, in this embodiment, the batching tank 101 and the discharge tank 201 are connected through multiple groups of filter units, and the filter unit includes two groups of filter shells 401, and a filter element 402 is arranged between the two groups of filter shells 401. The two groups of filter shells 401 in each group of filter units are detachably connected through threaded matching. A discharge valve 102 is arranged at the bottom of the batching tank 101, and the discharge valve 102 controls the material to flow out of the batching tank 101.
[0035] During the batching process, the mixed material can enter the filter housing 401 through the discharge valve 102, and the impurities in the material can be filtered through the filter element 402 to avoid affecting the subsequent production of detonators. When the filter element 402 has been used for a long time, the corresponding set of discharge valves 102 can be closed, and the two sets of filter housings 401 can be separated after the filter unit is disassembled, so as to clean or replace the filter element 402. During the replacement process, the filtering work can be continued through other filter units without stopping the entire production line, thereby improving the work efficiency of detonator production.
[0036] like Figure 3 , 4 As shown, in this embodiment, the filter housing 401 is provided with a first mounting pipe 403 in communication therewith, the discharge valve 102 and the discharge tank 201 are both provided with a second mounting pipe 103 in communication therewith, and the second mounting pipe 103 is connected to the first mounting pipe 403 through a mounting assembly. The mounting assembly includes a first arc plate 501 fixedly provided on the first mounting pipe 403 and a second arc plate 502 hinged to the first arc plate 501 at one end, the other end of the second arc plate 502 is connected to the first arc plate 501 through a threaded knob 504, and the ring formed by the second arc plate 502 and the first arc plate 501 being closed is provided on the second mounting pipe 103.
[0037] After aligning the first mounting tube 403 and the second mounting tube 103, the second arc plate 502 can be rotated along the hinge point between the second arc plate 502 and the first arc plate 501, and the second arc plate 502 can be fixedly connected to the first arc plate 501 by the threaded knob 504, thereby completing the installation of the filter shell 401 and facilitating the disassembly of the filter shell 401 to facilitate the replacement of the filter element 402.
[0038] like Figure 2 , 3 As shown in Figures 4 and 5, in this embodiment, an annular groove 104 is provided on the second mounting tube 103, and arcuate ridges 503 are provided on the inner side surfaces of the first arc plate 501 and the second arc plate 502, and the arcuate ridges 503 are clamped in the annular groove 104. A first sealing ring 105 is provided in the annular groove 104, and the first sealing ring 105 is arranged between the arcuate ridge 503 and the annular groove 104. A clamping ring 404 is provided on the first mounting tube 403, and a detachable second sealing ring 405 is provided on the clamping ring 404, and the second sealing ring 405 abuts against one end of the second mounting tube 103.
[0039] By clamping the arc-shaped convex rib 503 in the annular groove 104, the filter unit and the second installation tube 103 are prevented from being offset in the upper and lower positions, and the first arc plate 501 and the second arc plate 502 can be quickly aligned, further improving the stability and convenience of the filter unit during installation. The gap of the annular groove 104 is sealed by the first sealing ring 105, and the gap between the first installation tube 403 and the second installation tube 103 is sealed by the second sealing ring 405 to prevent material leakage.
[0040] Specific usage and beneficial effects of the utility model:
[0041] When the device is in use, raw materials for preparing DDNP, such as sodium nitrite solution, dilute hydrochloric acid solution and pyrogallol base solution, are transported to the batching tank 101 through a pipeline, and the solution is mixed and batched by a stirring device. The batched solution can enter the discharge tank 201 through multiple groups of filtering units for storage, so as to prepare the solution for use, and when the solution enters the discharge tank 201, it is filtered by the filter element 402 to prevent impurities from entering the discharge tank 201. When a group of filter elements 402 needs to be replaced, the corresponding group of discharge valves 102 can be closed, and the second arc plate 502 can be rotated along the hinge point with the first arc plate 501 after the threaded knob 504 is removed to release the connection between the first installation pipe 403 and the second installation pipe 103, so as to quickly disassemble and replace the filter unit, so that the batching device does not need to be shut down during the cleaning of the filter element 402, thereby improving the working efficiency of DDNP pharmaceutical batching.
[0042] The basic principle and main features of the present invention and the advantages of the present invention are shown and described above. For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments.
Claims
1. A DDNP pharmaceutical automatic batching device, characterized in that: The invention comprises a batching tank (101) and a discharge tank (201), wherein the batching tank (101) and the discharge tank (201) are connected via a plurality of filter units, wherein the filter units comprise: The filter housing (401) is provided in two groups, a filter element (402) is provided between the two groups of the filter housing (401), the two groups of the filter housing (401) are detachably connected, and a first mounting pipe (403) is provided on the filter housing (401) and is in communication with the filter housing (401); A discharge valve (102) is arranged at the bottom of the batching tank (101) to control the material to flow out of the batching tank (101); and The second installation pipe (103) is provided with two groups, and is respectively connected to the discharge valve (102) and the discharge tank (201), and the second installation pipe (103) is connected to the first installation pipe (403) through a mounting assembly.
2. A DDNP pharmaceutical automatic batching device according to claim 1, characterized in that: The two groups of filter shells (401) in each group of the filter units are detachably connected through threaded engagement.
3. A DDNP pharmaceutical automatic batching device according to claim 1, characterized in that: The installation components include: A first arc plate (501) is fixedly mounted on the first mounting tube (403); and The second arc plate (502) has one end hinged to the first arc plate (501) and the other end connected to the first arc plate (501) via a threaded knob (504); the ring formed by the second arc plate (502) and the first arc plate (501) being closed is arranged on the second mounting tube (103).
4. A DDNP pharmaceutical automatic batching device according to claim 3, characterized in that: The second mounting tube (103) is provided with an annular groove (104), and the inner side surfaces of the first arc plate (501) and the second arc plate (502) are both provided with arc-shaped ridges (503), and the arc-shaped ridges (503) are clamped in the annular groove (104).
5. A DDNP pharmaceutical automatic batching device according to claim 4, characterized in that: A first sealing ring (105) is arranged in the annular groove (104), and the first sealing ring (105) is arranged between the arc-shaped convex ridge (503) and the annular groove (104).
6. A DDNP pharmaceutical automatic batching device according to claim 1, characterized in that: The first mounting tube (403) is provided with a clamping ring (404), and the clamping ring (404) is provided with a detachable second sealing ring (405), and the second sealing ring (405) abuts against one end of the second mounting tube (103).
7. A DDNP pharmaceutical automatic batching device according to claim 1, characterized in that: The mixing tank (101) and the discharge tank (201) are both fixedly provided with support rings (301), and the two groups of support rings (301) are connected via a connecting frame (302), and a support frame (303) is provided at the bottom of one group of support rings (301).
