Collimating lens holder tray device

By designing the material disk device of the collimating lens seat, using the material disk structure and sensor monitoring, combined with the operation of the robotic arm, the problem of difficult to control the amount of glue under manual operation is solved, and the dispensing efficiency and production efficiency of the collimating lens seat are improved.

CN222152737UActive Publication Date: 2024-12-13WUHAN RAYCUS FIBER LASER TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202420314003.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-20
Publication Date
2024-12-13
Estimated Expiration
2034-02-20

AI Technical Summary

Technical Problem

In the prior art, the bonding process of collimator and lens relies on manual operation, and the glue usage is difficult to control consistently, resulting in high rework rate and low production efficiency.

Method used

A collimating lens seat material tray device is designed, including a bracket and material tray structure. The material tray structure is equipped with undispensed and dispensed accommodation grooves, which are fixed by sensor monitoring and adsorption devices, and are centralized by using a robotic arm. Dispensing and placing to improve dispensing efficiency.

Benefits of technology

It realizes precise control of glue usage, reduces the rework rate, improves production efficiency, and simplifies the dispensing process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a collimating lens holder tray device which comprises a support and a tray structure. The support is provided with a bearing end face extending horizontally. The charging tray structure is mounted on the bearing end surface; a plurality of containing grooves are formed in the end face of the side, away from the bearing end face, of the material disc structure in a concave mode and used for containing a plurality of collimating lens bases which are not dispensed and dispensed. In the technical scheme of the utility model, the bearing end face of the support is used for bearing the material disc structure, and the end face of one side, far away from the bearing end face, of the material disc structure is concavely provided with the plurality of accommodating grooves which are used for accommodating the plurality of collimating lens seats which are not dispensed and dispensed. And therefore, centralized grabbing, dispensing and placing of a mechanical arm for dispensing are facilitated, and the dispensing efficiency of the collimating lens holder is further improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of automated clamps, in particular to a collimating lens seat tray device. Background Art

[0002] The collimator is the core component of the fiber laser. In the actual production process, the lens and the collimator block need to be glued together. Most of the existing production processes use manual operations. Specifically, a glue needle is used to pick up a small amount of glue, and the glue needle is rotated several times on the lens mounting surface with a small amount of glue. Then a vacuum suction pen is used to suck up the lens and place it on the mounting surface of the collimator block for bonding and fixing. It is difficult to control the amount of glue used in this production method, and the rework rate is high in actual production. Utility Model Content

[0003] The main purpose of the utility model is to provide a collimating lens seat material tray device, aiming to provide a material tray device which is convenient for centralized glue dispensing of multiple collimating lens seats and improves production efficiency.

[0004] In order to achieve the above-mentioned purpose, the utility model proposes a collimating lens holder tray device, which is characterized by comprising:

[0005] A bracket having a load-bearing end surface extending horizontally; and

[0006] The material tray structure is installed on the bearing end surface; a side end surface of the material tray structure away from the bearing end surface is concavely provided with a plurality of accommodating grooves for accommodating a plurality of collimating lens seats that have not been glued and have been glued.

[0007] Optionally, the bearing end surface is provided with a first workstation and a second workstation;

[0008] The tray structure includes a first tray and a second tray, each of which is provided with a plurality of the accommodating grooves, and respectively arranged corresponding to the first station and the second station;

[0009] Among them, the accommodating groove on the first material tray accommodates the multiple collimating lens seats that have not been glued; the accommodating groove on the second material tray accommodates the multiple collimating lens seats that have been glued.

[0010] Optionally, a first sensor and / or a second sensor are further included, wherein:

[0011] The first sensor is disposed on the bracket to monitor the plurality of collimating lens seats that are not dispensed and are placed in the first material tray;

[0012] The second sensor is arranged on the bracket to monitor the plurality of collimating lens seats on which glue is dispensed and placed in the second material tray.

[0013] Optionally, the plurality of accommodating grooves include a plurality of first accommodating grooves and a plurality of second accommodating grooves;

[0014] The plurality of first accommodating grooves accommodate the plurality of collimating lens seats that have not been glued; and the plurality of second accommodating grooves accommodate the plurality of collimating lens seats that have been glued.

[0015] Optionally, each notch of the plurality of first receiving grooves is provided with an anti-fouling piece for accommodating the plurality of collimating lens seats that have not been glued in the first receiving grooves in a relatively unique posture.

[0016] Optionally, each notch of the plurality of second accommodating grooves is larger than each notch of the plurality of first accommodating grooves, so as to accommodate the plurality of collimating lens seats that have been glued into the second accommodating grooves.

[0017] Optionally, it also includes an adsorption device, which includes a vacuum adsorption hole, which is arranged on the bearing end surface and is used to adsorb and fix the tray structure.

[0018] Optionally, a positioning device is further included, which is arranged between the tray structure and the bearing end surface and is used for positioning the tray structure relative to the bearing end surface when it is installed on the bracket.

[0019] Optionally, the positioning device includes a positioning pin and a positioning hole, one of which is arranged on the bearing end surface, and the other is arranged on the tray structure.

[0020] Optionally, the positioning pin and the positioning hole are configured as a positioning group, and a plurality of the positioning groups are provided and are arranged at intervals.

[0021] In the technical solution of the utility model, the material tray structure is supported by the bearing end face of the bracket, and the material tray structure is provided with a plurality of accommodating grooves on the end face on one side away from the bearing end face, so as to accommodate a plurality of collimating lens seats that have not been glued and have been glued, thereby facilitating centralized grasping, glue dispensing and placement by a glue dispensing robot arm, thereby further improving the glue dispensing efficiency of the collimating lens seat. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.

[0023] Figure 1 A schematic diagram of the three-dimensional structure of an embodiment of a collimating lens holder tray device provided by the utility model;

[0024] Figure 2 for Figure 1 A schematic diagram of the three-dimensional structure of the first material tray;

[0025] Figure 3 for Figure 1 Schematic diagram of the three-dimensional structure of the middle bracket.

[0026] Description of Figure Numbers:

[0027]

[0028] The realization of the purpose, functional features and advantages of the utility model will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0030] It should be noted that if the embodiments of the present invention involve directional indications (such as up, down, left, right, front, back...), the directional indications are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.

[0031] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the utility model, the descriptions of "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the meaning of "and / or" appearing in the full text includes three parallel schemes. Taking "A and / or B" as an example, it includes scheme A, or scheme B, or a scheme that satisfies both A and B. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the ability of ordinary technicians in this field to implement. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the utility model.

[0032] The collimator is the core component of the fiber laser. In the actual production process, the lens and the collimator block need to be glued together. Most of the existing production processes use manual operations. Specifically, a glue needle is used to pick up a small amount of glue, and the glue needle is rotated several times on the lens mounting surface with a small amount of glue. Then a vacuum suction pen is used to suck up the lens and place it on the mounting surface of the collimator block for bonding and fixing. It is difficult to control the amount of glue used in this production method, and the rework rate is high in actual production.

[0033] In order to solve the above problems, the utility model proposes a collimating lens seat material tray device, which aims to provide a material tray device that is convenient for centralized glue dispensing of multiple collimating lens seats and improves production efficiency. Figures 1 to 3 The present invention is a schematic structural diagram of an embodiment of a collimating lens holder tray device provided by the present invention.

[0034] Please refer to Figures 1 to 3 The utility model proposes a collimating lens holder tray device 1000, comprising a bracket 1 and a tray structure 2; the bracket 1 is provided with a bearing end surface 11 extending horizontally; the tray structure 2 is installed on the bearing end surface 11; the tray structure 2 has a side end surface away from the bearing end surface 11 and is concavely provided with a plurality of accommodating grooves 21 for accommodating a plurality of collimating lens holders that have not been glued or have been glued.

[0035] In the technical solution of the utility model, the tray structure 2 is supported by the bearing end face 11 of the bracket 1. The tray structure 2 is provided with a plurality of accommodating grooves 21 on one side of the end face away from the bearing end face 11, so as to accommodate a plurality of collimating lens seats that have not been glued and have been glued, thereby facilitating centralized grasping, glue dispensing and placement by a glue dispensing robot arm, thereby further improving the glue dispensing efficiency of the collimating lens seat.

[0036] Please refer to Figure 1 and Figure 3Specifically, a first workstation 111 and a second workstation 112 are provided on the bearing end surface 11; the tray structure 2 includes a first tray 22 and a second tray 23, both of which are provided with a plurality of the receiving grooves 21, and are respectively arranged corresponding to the first workstation 111 and the second workstation 112; wherein the receiving grooves 21 on the first tray 22 receive the plurality of collimating lens seats that have not been glued; and the receiving grooves 21 on the second tray 23 receive the plurality of collimating lens seats that have been glued. It can be understood that the collimating lens seat has two states: glue-dispensed and not glue-dispensed. In some embodiments, the tray structure 2 is an integral structure, having a receiving groove 21, which can accommodate the collimating lens seat that has been glued and the collimating lens seat that has not been glued. However, during the entire processing process, the entire machine needs to judge whether the collimating lens seat in the receiving groove 21 is glued at all times, which invisibly increases the glue dispensing burden of the entire machine; and because monitoring and judgment are required at all times, the glue dispensing speed of the entire machine for the collimating lens seat is slowed down, thereby slowing down the production efficiency; therefore, the bearing end surface 11 The first workstation 111 and the second workstation 112 are provided on it, and the material tray structure 2 includes the first material tray 22 and the second material tray 23, and the first material tray 22 and the second material tray 23 are placed corresponding to the first workstation 111 and the second workstation 112 respectively; wherein, the receiving groove 21 on the first material tray 22 receives the multiple collimating lens seats that have not been glued; the receiving groove 21 on the second material tray 23 receives the multiple collimating lens seats that have been glued, thereby the collimating lens seats are classified and placed separately, reducing the process steps of monitoring and judging the whole machine, thereby improving production efficiency.

[0037] In addition, please refer to Figure 1, also includes a first sensor 3 and / or a second sensor 4, wherein: the first sensor 3 is arranged on the bracket 1 to monitor the multiple collimating lens seats that are not glued and placed in the first material tray 22; the second sensor 4 is arranged on the bracket 1 to monitor the multiple collimating lens seats that are glued and placed in the second material tray 23. It can be understood that the collimating lens seat on the first material tray 22 needs to be taken away by the whole machine for dispensing, so it is necessary to monitor whether any of the accommodating grooves 21 in the first material tray 22 contains the collimating lens seat, so as to help the whole machine to better load and dispense; therefore, the collimating lens seat material tray device 1000 is also provided with the first sensor 3, and the first sensor 3 is arranged on the bracket 1, for monitoring the multiple collimating lens seats that have not been glued in the first material tray 22; similarly, the collimating lens seat on the second material tray 23 has been glued and is waiting to be removed from the work station. After the collimating lens seat is glued, it is necessary to monitor whether it is accurately placed in the second material tray 23. Therefore, the collimating lens seat material tray device 1000 is also provided with the second sensor 4, and the second sensor 4 is arranged on the bracket 1, for monitoring the multiple collimating lens seats that have been glued in the second material tray 23.

[0038] In addition, the multiple receiving grooves 21 include multiple first receiving grooves 211 and multiple second receiving grooves 212; the multiple first receiving grooves 211 accommodate the multiple collimating lens seats that have not been glued; and the multiple second receiving grooves 212 accommodate the multiple collimating lens seats that have been glued. In some embodiments, in order to separate the collimating lens seats that have not been glued and the collimating lens seats that have been glued, the tray structure 2 can be divided into the first tray 22 and the second tray 23. In other embodiments, the receiving grooves 21 can be directly recessed on the tray structure 2 to divide the receiving grooves 21 into the first receiving grooves 211 and the second receiving grooves 212, wherein the multiple first receiving grooves 211 accommodate the multiple collimating lens seats that have not been glued; and the multiple second receiving grooves 212 accommodate the multiple collimating lens seats that have been glued. Thereby, the precise division of the collimating lens seat is achieved, thereby making the dispensing process of the whole machine more convenient; of course, in other embodiments, the material tray structure 2 may also include the first material tray 22 and the second material tray 23, wherein the first material tray 22 is recessed with the first accommodating groove 211 for accommodating the undispensed collimating lens seat, and the second material tray 23 is recessed with the second accommodating groove 212 for accommodating the dispensed collimating lens seat, thereby more clearly distinguishing the processing status of the collimating lens seat and preventing confusion.

[0039] In addition, please refer to Figure 2, each notch of the plurality of first receiving grooves 211 is provided with a foolproof part 2111, which is used to accommodate the plurality of collimating lens seats that have not been glued in the first receiving groove 211 in a relatively unique posture. It can be understood that, since the collimating lens seats that have not been glued need to be glued, the whole machine needs to take the collimating lens seats from the tray structure 2. If you want to obtain a consistent glue processing effect of the collimating lens seats, it is necessary that the collimating lens seats are in a unified posture when they are taken. Therefore, the notch of the first receiving groove 211 is provided with the foolproof part 2111, and the foolproof part 2111 allows the collimating lens seats that have not been glued to be accommodated in the first receiving groove 211 in the same posture, and then when they are taken for processing by the whole machine, a consistent glue processing effect is obtained.

[0040] In addition, each notch of the plurality of second accommodating grooves 212 is larger than each notch of the plurality of first accommodating grooves 211, so as to accommodate the plurality of collimating lens seats that have been glued in the second accommodating grooves 212. It can be understood that the collimating lens seat that has been glued will be put back on the tray structure 2 by the whole machine. There is no posture or other technical requirements for placing the collimating lens seat that has been glued in the second accommodating groove 212. It is only necessary for the collimating lens seat to be accommodated in the second accommodating groove 212. Therefore, the notches of the second accommodating grooves 212 are larger than each notch of the plurality of first accommodating grooves 211, so that the collimating lens seat can be placed in the second accommodating groove 212 more easily, reducing the accuracy requirements of the whole machine when placing the collimating lens seat in the second accommodating groove 212, making it easier for the whole machine to place the collimating lens seat in the second accommodating groove 212.

[0041] In addition, please refer to Figure 3 , and also includes an adsorption device 5, the adsorption device 5 includes a vacuum adsorption hole 51, which is arranged on the bearing end surface 11, and is used to adsorb and fix the material tray structure 2. It can be understood that in order to cooperate with the whole machine to take and place the collimating lens seat, the bracket 1 is set to reduce the activity stroke of the whole machine, thereby speeding up the dispensing speed. Since the material tray structure 2 is placed on the bracket 1, during the process of the whole machine taking the collimating lens seat, it is inevitable that the material tray structure 2 will move relative to the bracket 1. In the most serious case, the material tray structure 2 may be separated from the bracket 1. Therefore, the collimating lens seat material tray device 1000 also includes the adsorption device 5, the adsorption device 5 includes the vacuum adsorption hole 51, which is arranged on the bearing end surface 11, and cooperates with a vacuum device and other devices to adsorb and fix the material tray structure 2, so that when the whole machine takes or places the collimating lens seat, the material tray structure 2 will not move relative to the bracket 1.

[0042] In addition, please refer to Figure 3 , further comprising a positioning device 6, which is disposed between the material tray structure 2 and the bearing end surface 11, and is used for positioning the material tray structure 2 relative to the bearing end surface 11 when it is installed on the bracket 1. It can be understood that the material tray structure 2 is installed on the bracket 1, but when the material tray structure 2 is installed on the bearing end surface 11 of the bracket 1, it is easy to be not installed in place. Therefore, the collimating lens holder material tray device 1000 further comprises the positioning device 6, which is disposed between the material tray structure 2 and the bearing end surface 11, and is used for positioning the material tray structure 2 relative to the bearing end surface 11 when it is installed on the bracket 1.

[0043] Further, the positioning device 6 includes a positioning pin 61 and a positioning hole 62, one of which is arranged on the bearing end surface 11, and the other is arranged on the tray structure 2. It can be understood that, in order to enable the tray structure 2 to be installed in place relative to the bearing end surface 11 of the bracket 1, specifically, the positioning device 6 includes the positioning pin 61 and the positioning hole 62, and the positioning pin 61 is inserted into the positioning hole 62 to achieve the technical effect of installing the tray structure 2 in place relative to the bracket 1; in particular, one of the positioning pin 61 and the positioning hole 62 is arranged on the bearing end surface 11, and the other is arranged on the tray structure 2.

[0044] Further, the positioning pin 61 and the positioning hole 62 are set as a positioning group, and the positioning group is provided in plurality and arranged at intervals. It can be understood that in order to ensure that the material tray structure 2 is installed on the bracket 1 with sufficient reliability, in particular, the positioning pin 61 and the positioning hole 62 are set as a positioning group, and the positioning group is provided in plurality and arranged at intervals, so as to ensure that the material tray structure 2 is installed on the bearing end surface 11 of the bracket 1 with sufficient reliability; in addition, in this embodiment, the positioning group is provided as two groups, which are respectively arranged in a one-to-one correspondence with the first material tray 22 and the second material tray 23.

[0045] The above description is only a preferred embodiment of the present invention, and does not limit the patent scope of the present invention. All equivalent structural changes made by using the contents of the present invention specification and drawings under the inventive concept of the present invention, or directly / indirectly applied in other related technical fields are included in the patent protection scope of the present invention.

Claims

1. A collimating lens holder tray device, characterized in that: include: A bracket, provided with a load-bearing end surface extending horizontally; as well as, The material tray structure is installed on the bearing end surface; a side end surface of the material tray structure away from the bearing end surface is concavely provided with a plurality of accommodating grooves for accommodating a plurality of collimating lens seats that have not been glued and have been glued.

2. The collimating lens holder tray device according to claim 1, characterized in that: The bearing end surface is provided with a first workstation and a second workstation; The tray structure includes a first tray and a second tray, each of which is provided with a plurality of the accommodating grooves, and respectively arranged corresponding to the first station and the second station; Among them, the accommodating groove on the first material tray accommodates the multiple collimating lens seats that have not been glued; and the accommodating groove on the second material tray accommodates the multiple collimating lens seats that have been glued.

3. The collimating lens holder tray device according to claim 2, characterized in that: Also includes a first sensor and / or a second sensor, wherein: The first sensor is disposed on the bracket to monitor the plurality of collimating lens seats that are not dispensed and are placed in the first material tray; The second sensor is arranged on the bracket to monitor the plurality of collimating lens seats on which glue is dispensed and placed in the second material tray.

4. The collimating lens holder tray device according to claim 1, characterized in that: The plurality of accommodating grooves include a plurality of first accommodating grooves and a plurality of second accommodating grooves; The plurality of first accommodating grooves accommodate the plurality of collimating lens seats that have not been glued; and the plurality of second accommodating grooves accommodate the plurality of collimating lens seats that have been glued.

5. The collimating lens holder tray device as claimed in claim 4, characterized in that: A foolproof component is provided at each notch of the plurality of first accommodating grooves, so as to accommodate the plurality of collimating lens seats that have not been glued in the first accommodating grooves in a relatively unique posture.

6. The collimating lens holder tray device as claimed in claim 4, characterized in that: Each notch of the plurality of second accommodating grooves is larger than each notch of the plurality of first accommodating grooves, so as to accommodate the plurality of collimating lens seats which have been glued in the second accommodating grooves.

7. The collimating lens holder tray device according to claim 1, characterized in that: It also includes an adsorption device, which includes a vacuum adsorption hole, which is arranged on the bearing end surface and is used to adsorb and fix the material tray structure.

8. The collimating lens holder tray device according to claim 1, characterized in that: It also includes a positioning device, which is arranged between the material tray structure and the bearing end surface and is used for positioning the material tray structure relative to the bearing end surface when it is installed on the bracket.

9. The collimating lens holder tray device according to claim 8, characterized in that: The positioning device includes a positioning pin and a positioning hole, one of which is arranged on the bearing end surface, and the other is arranged on the tray structure.

10. The collimating lens holder tray device according to claim 9, characterized in that: The positioning pin and the positioning hole are arranged as a positioning group, and a plurality of positioning groups are provided and arranged at intervals.