Screening device for ceramsite processing

Abstract

The utility model discloses a screening device for ceramsite processing, which relates to the technical field of ceramsite processing and comprises a base, a case is fixedly mounted at the top of the base, a top cover is fixedly mounted at the top of the case, a feed hopper is fixedly mounted on one side of the top of the top cover, and a vibrating screening mechanism is fixedly mounted at the upper end in the case. And a rotary screening mechanism is fixedly mounted at the top of the vibrating screening mechanism. By adopting the structure and arranging the vibration screening mechanism, the device can start the vibration motor to vibrate the frame and drive the coarse filter plate, the middle filter plate and the fine filter plate to shake, so that materials are sequentially filtered through the filter plates, a good filtering function is realized, and meanwhile, the filtered materials are discharged through the discharge hopper and the discharge pipe, so that the filtering efficiency is improved. The vibrating screening design improves the filtering efficiency of the ceramsite material, enhances the screening performance of the device, and improves the use convenience.

Description

Technical Field

[0001] The utility model belongs to the technical field of ceramsite processing, and particularly relates to a screening device for ceramsite processing. Background Art

[0002] Ceramic granules are a kind of granular material made of high-temperature sintered clay, usually in cylindrical or spherical shape, with the characteristics of light weight, breathability, water retention, fertilizer retention, etc. Its raw materials are mainly kaolin, bentonite and other clays, which are made through mixing, granulation, drying, sintering and other processes. Ceramic granules are widely used in gardening, agriculture, construction and other fields. Since different sizes of ceramsite are required for different applications, ceramsite screening is required. At present, ceramsite screening is basically carried out manually step by step, which is not only inefficient, but also time-consuming and labor-intensive.

[0003] The Chinese patent with the publication number "CN203356043U" discloses a ceramsite screening device, which includes a frame, on which are fixedly connected a plurality of barrels with openings at both ends, the barrels are arranged in sequence and the heights of the upper end openings decrease in sequence, a grid plate is fixedly connected to the upper end openings of the barrels, the grid plate is inclined along the upper end openings of the barrels, and the grid holes on the grid plate gradually increase from top to bottom along the inclination direction of the grid plate, and a vibration motor is also fixedly connected to the barrels. The ceramsite screening device can screen ceramsite of different sizes and has high working efficiency.

[0004] During use, the above-mentioned device can perform the function of multi-stage screening. However, during the screening process, the inclined setting of the filter plate lacks a corresponding driving structure. During the filtration period, the material only relies on the gravity to fall toward the inclined position. The material is very easy to adhere to the outer surface of the aluminum plate, resulting in material accumulation and blockage on the top of the filter plate. Therefore, it needs to be improved. Utility Model Content

[0005] In view of the problems mentioned in the background technology, the purpose of the utility model is to provide a screening device for ceramsite processing to solve the problems raised by the background technology.

[0006] The above technical objectives of the utility model are achieved through the following technical solutions:

[0007] A screening device for ceramsite processing, comprising a base, a chassis fixedly mounted on the top of the base, a top cover fixedly mounted on the top of the chassis, a feed hopper fixedly mounted on one side of the top of the top cover, a vibrating screening mechanism fixedly mounted on the upper end of the chassis, and a rotating screening mechanism fixedly mounted on the top of the vibrating screening mechanism;

[0008] The vibration screening mechanism includes a fixed block, which is fixedly installed at the four corners of the chassis, a vibration motor is fixedly installed at the bottom of the fixed block, and a frame is fixedly installed on the top vibration end of the vibration motor through the fixed block, a base frame is obliquely installed on the upper end of the frame, and a coarse filter plate, a medium filter plate and a fine filter plate are fixedly installed in the base frame at equal intervals in sequence from bottom to top, and the feed hopper is arranged on the outer side of the upper end of the fine filter plate. By arranging the vibration screening mechanism, the device can be started during use. The vibration motor can be used to assist in vibrating the top of the base frame, and the vibration of the base frame can drive the coarse filter plate, the medium filter plate and the fine filter plate to vibrate and screen, which can improve the overall vibration screening efficiency of the device, improve the overall screening and filtration performance of the device, and facilitate the use of the device.

[0009] As an optimal technical solution, discharge hoppers are fixedly installed at equal intervals on the bottom of the base frame, and the discharge hoppers are arranged at the bottom of the coarse filter plate, the medium filter plate and the fine filter plate. The positions of the discharge hoppers correspond one to one with the coarse filter plate, the medium filter plate and the fine filter plate. A discharge pipe is fixedly installed on the outer end of the discharge hopper. By setting the discharge hopper, the device can be convenient for filtering and screening during use, which can improve the overall ease of use of the device.

[0010] As a preferred technical solution, a guide frame is fixedly installed on the top of the feed hopper, and the overall cross-sectional shape of the lower end of the guide frame is an isosceles trapezoid. By setting the guide frame, the material can be conveyed with the assistance of the guide frame during use, and the filtered ceramsite can be discharged.

[0011] As a preferred technical solution, reserved grooves are provided at equal intervals on the front of the chassis, and the outer end of the discharge pipe passes through the reserved grooves. By providing the reserved grooves, vibration space can be reserved for the discharge pipe during use.

[0012] As a preferred technical solution, a discharge trough is provided on one side of the chassis at the lower end of the base frame, and a guide bucket is fixedly installed on the side of the chassis close to the discharge trough. The guide bucket is arranged on the outside of the discharge trough. By providing the discharge trough and the guide bucket inside the discharge trough, the discharge trough and the guide bucket can be used to assist in delivering materials during use.

[0013] As an optimal technical solution, the rotating screening mechanism includes a vertical plate, which is fixedly installed on one side of the top of the base frame. A fixed seat is fixedly installed at equal intervals on one side of the vertical plate close to the base frame. A driving motor is fixedly installed inside the fixed seat. A rotating shaft is fixedly installed at the output end of the driving motor. A rotating brush plate is fixedly installed on the outer surface of the rotating shaft. By setting the driving motor on the fixed seat to run, the driving motor is used to drive the rotating shaft to drive the rotating brush plate to rotate, so that the material can be stably moved on the base frame, which can improve the overall performance of the device.

[0014] As a preferred technical solution, a guide block is fixedly installed on the top of the base frame near one end of the discharge chute. The guide block is arranged in an outward-facing "X" shape as a whole. By setting the guide block, the material can be assisted in feeding during use, thereby improving the overall filtering and screening performance of the device.

[0015] In summary, the utility model mainly has the following beneficial effects:

[0016] First, by setting up a vibrating screening mechanism, the device can start the vibration motor to vibrate the frame, drive the coarse filter plate, the medium filter plate and the fine filter plate to shake, so that the material is filtered through these filter plates in turn, achieving a good filtering function. At the same time, the filtered material is discharged through the discharge hopper and the discharge pipe. This vibration screening design improves the filtering efficiency of ceramsite materials, enhances the screening performance of the device, and improves the convenience of use;

[0017] Second, by setting up a rotating screening mechanism, the equipment can start the drive motor to rotate the shaft and the rotating brush plate during operation. The rotating brush plate not only pushes the material to move and filter on the filter plate, but also dredges it to ensure that the material passes through the fine filter plate, the medium filter plate and the coarse filter plate stably. This design effectively prevents material accumulation and blockage, improves the filtering and screening efficiency, and enhances the anti-blocking performance of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 It is a schematic diagram of the side test structure of the utility model;

[0020] Figure 3 It is a schematic diagram of the top view structure of the utility model;

[0021] Figure 4 It is a schematic diagram of the structure of the vibration screening mechanism and the rotary screening mechanism of the utility model.

[0022] Figure numerals: 1. base; 2. chassis; 3. top cover; 4. feed hopper; 5. vibration screening mechanism; 51. fixed block; 52. vibration motor; 53. frame; 54. base frame; 55. coarse filter plate; 56. medium filter plate; 57. fine filter plate; 58. discharge hopper; 59. discharge pipe; 6. rotating screening mechanism; 61. vertical plate; 62. fixed seat; 63. drive motor; 64. rotating shaft; 65. rotating brush plate; 7. reserved groove; 8. guide frame; 9. discharge trough; 10. guide bucket; 11. guide block. DETAILED DESCRIPTION

[0023] Example

[0024] refer to Figures 1 to 4A screening device for ceramsite processing of the present embodiment comprises a base 1, a chassis 2 is fixedly mounted on the top of the base 1, a top cover 3 is fixedly mounted on the top of the chassis 2, a feed hopper 4 is fixedly mounted on one side of the top of the top cover 3, a vibrating screening mechanism 5 is fixedly mounted on the upper end of the chassis 2, and a rotating screening mechanism 6 is fixedly mounted on the top of the vibrating screening mechanism 5;

[0025] The vibration screening mechanism 5 includes a fixed block 51, which is fixedly installed at the four corners of the chassis 2. A vibration motor 52 is fixedly installed at the bottom of the fixed block 51. A frame 53 is fixedly installed on the top vibration end of the vibration motor 52 through the fixed block 51. A base frame 54 is obliquely installed on the upper end of the frame 53. A coarse filter plate 55, a medium filter plate 56 and a fine filter plate 57 are fixedly installed in the base frame 54 at equal intervals from bottom to top. The feed hopper 4 is arranged on the outer side of the upper end of the fine filter plate 57. By setting the vibration screening mechanism 5, the device can be started during use. The vibration motor 52 is used to assist in vibrating the top of the base frame 54. The vibration of the base frame 54 can drive the coarse filter plate 55, the medium filter plate 56 and the fine filter plate 57 to vibrate and screen, which can improve the overall vibration screening efficiency of the device, improve the overall screening and filtration performance of the device, and facilitate the use of the device.

[0026] refer to Figure 1-Figure 4 Discharge hoppers 58 are fixedly installed at equal intervals at the bottom of the base frame 54. The discharge hoppers 58 are arranged at the bottom of the coarse filter plate 55, the medium filter plate 56 and the fine filter plate 57. The positions of the discharge hoppers 58 correspond to the coarse filter plates 55, the medium filter plates 56 and the fine filter plates 57 one by one. A discharge pipe 59 is fixedly installed at the outer end of the discharge hopper 58. By setting the discharge hopper 58, the material can be discharged through the discharge hopper 58 and the discharge pipe 59 during use of the device, which can improve the overall screening and filtration efficiency of the device, make the device convenient for filtering and screening, and improve the overall convenience of use of the device.

[0027] refer to Figure 1 and Figure 3 The front of the chassis 2 is provided with reserved grooves 7 at equal intervals, and the outer end of the discharge pipe 59 passes through the reserved grooves 7. By setting the reserved grooves 7, vibration space can be reserved for the discharge pipe 59 during use, which can improve the overall filtering and screening efficiency of the device.

[0028] refer to Figure 1-Figure 3 A guide frame 8 is fixedly installed on the top of the feed hopper 4. The overall cross-sectional shape of the lower end of the guide frame 8 is an isosceles trapezoid. By setting the guide frame 8, the material can be assisted to be delivered during use, and the filtered ceramsite can be discharged, which can improve the overall ease of use of the device.

[0029] refer to Figure 1-Figure 3A discharge trough 9 is provided on one side of the chassis 2 at the lower end of the base frame 54, and a guide bucket 10 is fixedly installed on one side of the chassis 2 close to the discharge trough 9. The guide bucket 10 is arranged on the outside of the discharge trough 9. By setting the discharge trough 9 and the guide bucket 10 on the inner side thereof, the discharge trough 9 and the guide bucket 10 can be used to assist in delivering materials during use, thereby improving the overall filtering and screening performance of the device and facilitating the use of the device.

[0030] refer to Figure 4 A guide block 11 is fixedly installed at one end of the top of the base frame 54 near the discharge trough 9. The guide block 11 is arranged in an outward-facing "X" shape. By setting the guide block 11, the material can be assisted to be delivered during use through the guide block 11, so that the material filtered by the device can quickly and stably enter the guide bucket 10, which can improve the overall filtering and screening performance of the device.

[0031] refer to Figure 3 and Figure 4 The rotating screening mechanism 6 includes a vertical plate 61, which is fixedly installed on one side of the top of the base frame 54. A fixed seat 62 is fixedly installed at equal intervals on one side of the vertical plate 61 close to the base frame 54. A driving motor 63 is fixedly installed inside the fixed seat 62. A rotating shaft 64 is fixedly installed at the output end of the driving motor 63. A rotating brush plate 65 is fixedly installed on the outer surface of the rotating shaft 64. The driving motor 63 on the fixed seat 62 is operated, and the driving motor 63 drives the rotating shaft 64 to drive the rotating brush plate 65 to rotate, so that the material can stably move on the base frame 54. The rotating brush plate 65 brushes the various filter plates on the top of the base frame 54, which can avoid the problem of material clogging and improve the overall performance of the device.

[0032] Principle and advantages of use: By setting the vibration screening mechanism 5, the device can be operated by starting the vibration motor 52 during use, and the vibration motor 52 on the fixed block 51 can be used to operate, and the frame 53 can be vibrated with the assistance of the vibration motor 52. When the frame 53 is in a vibrating state, it can drive the coarse filter plate 55, the middle filter plate 56 and the fine filter plate 57 on the inner side of the base frame 54 to shake, which can enable the material to be filtered through the fine filter plate 57, the middle filter plate 56 and the coarse filter plate 55 in sequence, so that the device can only have a good filtering function. At the same time, during the filtering process, the filtered material can be guided through the discharge hopper 58 at the bottom and then discharged through the discharge pipe 59, so that the device can perform vibration classification screening of ceramsite materials. The vibration screening design can improve the overall filtering efficiency of ceramsite materials, improve the filtering and screening performance of the device as a whole during use, and improve the overall convenience of use of the device;

[0033] By setting up the rotating screening mechanism 6, the device can be operated by starting the driving motor 63 during use, and the driving motor 63 is used to drive the rotating shaft 64 to rotate, thereby driving the rotating brush plate 65 to be in a rotating state. Multiple groups of rotating brush plates 65 are in rotation, which can prompt the material to move the filter stone on the filter plate to assist in dredging, so that the material can be stably filtered through the fine filter plate 57, the medium filter plate 56 and the coarse filter plate 55, and the problem of material accumulation and clogging on the top of the base frame 54 causing reduced filtration efficiency can be avoided. The rotating brush plate 65 can assist in brushing and cleaning the material efficiently, and the whole can have a strong anti-blocking performance, which can avoid the problem of ceramsite material clogging the coarse filter plate 55, the medium filter plate 56 and the fine filter plate 57, and can improve the overall filtering and screening efficiency of the device.

Claims

1. A screening device for ceramsite processing, comprising a base (1), characterized in that: A chassis (2) is fixedly mounted on the top of the base (1), a top cover (3) is fixedly mounted on the top of the chassis (2), a feed hopper (4) is fixedly mounted on one side of the top of the top cover (3), a vibrating screening mechanism (5) is fixedly mounted on the upper end of the interior of the chassis (2), and a rotating screening mechanism (6) is fixedly mounted on the top of the vibrating screening mechanism (5); The vibrating screening mechanism (5) comprises a fixed block (51), the fixed block (51) being fixedly mounted at four corners of the chassis (2), a vibrating motor (52) being fixedly mounted at the bottom of the fixed block (51), a frame (53) being fixedly mounted on the top vibrating end of the vibrating motor (52) penetrating the fixed block (51), a base frame (54) being obliquely mounted at the upper end of the frame (53), a coarse filter plate (55), a medium filter plate (56) and a fine filter plate (57) being fixedly mounted at equal intervals in sequence from bottom to top inside the base frame (54), and the feed hopper (4) being arranged on the outer side of the upper end of the fine filter plate (57).

2. A screening device for ceramsite processing according to claim 1, characterized in that: Discharge hoppers (58) are fixedly installed at equal intervals on the bottom of the base frame (54). The discharge hoppers (58) are arranged at the bottom of the coarse filter plate (55), the medium filter plate (56) and the fine filter plate (57). The positions of the discharge hoppers (58) correspond to the coarse filter plate (55), the medium filter plate (56) and the fine filter plate (57) one by one. A discharge pipe (59) is fixedly installed on the outer end of the discharge hopper (58).

3. A screening device for ceramsite processing according to claim 2, characterized in that: The front side of the chassis (2) is provided with reserved grooves (7) at equal intervals, and the outer end of the discharge pipe (59) passes through the reserved grooves (7).

4. A screening device for ceramsite processing according to claim 3, characterized in that: A guide frame (8) is fixedly mounted on the top of the feed hopper (4), and the overall cross-sectional shape of the lower end of the guide frame (8) is an isosceles trapezoid.

5. A screening device for ceramsite processing according to claim 4, characterized in that: A discharge trough (9) is provided on one side of the chassis (2) at the lower end of the base frame (54), and a guide bucket (10) is fixedly installed on one side of the chassis (2) close to the discharge trough (9), and the guide bucket (10) is arranged on the outer side of the discharge trough (9).

6. A screening device for ceramsite processing according to claim 5, characterized in that: A guide block (11) is fixedly mounted on one end of the top of the base frame (54) close to the discharge chute (9), and the guide block (11) is arranged in an outward-facing "X" shape as a whole.

7. A screening device for ceramsite processing according to claim 1, characterized in that: The rotary screening mechanism (6) comprises a vertical plate (61), the vertical plate (61) being fixedly mounted on one side of the top of a base frame (54), a fixed seat (62) being fixedly mounted at equal intervals on one side of the vertical plate (61) close to the base frame (54), a driving motor (63) being fixedly mounted inside the fixed seat (62), a rotating shaft (64) being fixedly mounted at the output end of each driving motor (63), and a rotating brush plate (65) being fixedly mounted on the outer surface of the rotating shaft (64).

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