Surface treatment equipment for automobile part production

By designing lifting, clamping and rotating mechanisms, combined with nozzles and purification systems, the problem of low cleaning efficiency of double-sided automotive parts in the prior art is solved, and efficient surface treatment and water recycling are achieved.

CN222153115UActive Publication Date: 2024-12-13JIANGSU CHENGYI JINBU AUTO PARTS CO LTD
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Patent Information

Application Number
CN202420719975.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-09
Publication Date
2024-12-13
Estimated Expiration
2034-04-09

AI Technical Summary

Technical Problem

Existing automotive parts surface treatment equipment cannot efficiently clean both sides of the processed parts, especially the edge debris and lubricating oil produced during stamping, which is difficult to handle at the same time, resulting in low cleaning and processing efficiency.

Method used

A surface treatment equipment for the production of automobile parts is designed, using a lifting mechanism, clamping mechanism and rotating mechanism, combined with a nozzle and a water pump, which can flush the automobile parts on both sides, and process the flushed by the purification mechanism and the filtration system. Water to improve cleaning efficiency.

Benefits of technology

It realizes efficient flushing and cleaning of different surfaces of automobile parts, improves the surface treatment efficiency of processing parts, and ensures water recycling and pollutant filtration through the use of purification mechanisms.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses surface treatment equipment for automobile part production, and relates to the technical field of automobile part surface treatment.The surface treatment equipment comprises a cleaning box body, lifting mechanisms are installed at the upper ends of the two side faces of the cleaning box body, cover plates are installed on the upper surfaces of the lifting mechanisms, and an adjusting mechanism and a purifying mechanism are installed on the opposite inner side walls of the cleaning box body; a water tank is fixedly connected to the upper surface of the cover plate, a buffer tank is fixedly connected to the lower surface of the cover plate, a plurality of nozzles are mounted on the lower surface of the buffer tank, a water pump is fixedly connected to the left end of the upper surface of the cover plate, and a water inlet of the water pump communicates with an inner containing cavity in the bottom end of the water tank; the end, away from the water pump, of the water guide pipe penetrates through the cover plate and then communicates with an inner containing cavity of the buffer box. Through cooperation of the structures, different faces of the machined automobile parts can be washed, and the cleaning treatment efficiency is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of automobile parts surface treatment, in particular to surface treatment equipment for automobile parts production. Background Art

[0002] There are many kinds of auto parts. With the improvement of people's living standards, people's consumption of cars is increasing, and the auto parts market is becoming larger and larger.

[0003] Various parts are needed in the production process of automobiles. Most of the automobile parts are directly stamped from metal materials. The stamping machine needs to use lubricating oil in the process of stamping metal sheets, so that the surface of the automobile parts after stamping is covered with lubricating oil; at the same time, the stamping process will also cause the surface of the automobile parts to be attached with scraps produced by stamping, and these parts need to be cleaned in the subsequent processing.

[0004] The utility model with reference to announcement number CN219923941U discloses a cleaning device for automobile parts production, including: a fixed box, a first sliding groove is opened on the top surface of the fixed box, two clamping blocks are fixedly installed on the top surface of the fixed box, and a sliding plate is arranged on the top surface of the fixed box; a filter assembly is arranged on one side of the fixed box, and is used for processing and recycling water after cleaning parts.

[0005] In the process of implementing this application, it was found that the technology has the following problems: in the above patent documents, the automobile parts are fixed by a sliding plate when producing automobile parts, and then the automobile parts are rinsed by a booster nozzle fixed on the second water tank in the first top cover; however, this structure can only rinse one side of the part, and in the actual processing process, there may be debris or lubricating oil on the other side of the part. At this time, when you want to rinse the other side, you need to remove the part and then rinse the other side towards the nozzle, and the efficiency of the surface cleaning of the part is poor.

[0006] For this purpose, surface treatment equipment for automobile parts production is proposed. Utility Model Content

[0007] The purpose of the utility model is to provide surface treatment equipment for automobile parts production in order to rinse different surfaces of processed automobile parts and improve the cleaning efficiency.

[0008] The technical solution adopted by the utility model is as follows:

[0009] The surface treatment equipment for automobile parts production comprises a cleaning box, a lifting mechanism is installed on the upper ends of both sides of the cleaning box, a cover plate is installed on the upper surface of the lifting mechanism, an adjustment mechanism and a purification mechanism are installed on the opposite inner side walls of the cleaning box, a clamping mechanism is installed on the end of the adjustment mechanism away from the inner side wall of the cleaning box, a water tank is fixedly connected to the upper surface of the cover plate, a buffer box is fixedly connected to the lower surface of the cover plate, a plurality of nozzles are installed on the lower surface of the buffer box, a water pump is fixedly connected to the left end of the upper surface of the cover plate, a water inlet of the water pump is connected to the inner volume cavity at the bottom end of the water tank, a water outlet of the water pump is connected to a water guide pipe, and an end of the water guide pipe away from the water pump passes through the cover plate and is connected to the inner volume cavity of the buffer box;

[0010] The adjustment mechanism includes a motor 1, which is fixedly connected to the inner side wall of the cleaning box, a rotating shaft is installed at the output end of the motor 1, an end of the rotating shaft away from the motor 1 is fixedly connected to an electric cylinder, and a piston rod is installed at the output end of the electric cylinder;

[0011] The clamping mechanism includes a connecting plate, which is fixedly connected to the outer surface of an end of the piston rod away from the electric cylinder, a fixed clamping plate is fixedly connected to the lower end of a side of the connecting plate away from the piston rod, a motor 2 is fixedly connected to the upper surface of the connecting plate, a screw rod is installed at the output end of the motor 2, an end of the screw rod away from the motor 2 is rotatably connected to the upper surface of the fixed clamping plate through a bearing, a movable clamping plate is threadedly connected to the outer surface of the screw rod, a limiting groove is provided in the middle of a side of the connecting plate away from the piston rod, and the inner surface of the limiting groove is slidably connected to the outer surface of the end of the movable clamping plate.

[0012] Furthermore, a water filling port is provided on the upper surface of the water tank.

[0013] Furthermore, the lifting mechanism includes a load-bearing plate, which is fixedly connected to the outer side surface of the upper end of the cleaning box, and the upper surface of the load-bearing plate is fixedly connected to a hydraulic cylinder, and a lifting column is installed at the output end of the hydraulic cylinder, and the end of the lifting column away from the hydraulic cylinder is fixedly connected to the lower surface of the cover plate.

[0014] Furthermore, the purification mechanism includes two U-shaped trough bodies, which are fixedly connected to the inner wall of the lower end of the cleaning box body. The inner surface of the U-shaped trough body is slidably connected with a slide plate. There are two slide plates, and a filter screen and an activated carbon adsorption layer are fixedly connected from top to bottom between the adjacent sides of the two slide plates.

[0015] Furthermore, a sealing plate is installed on the front side of the cleaning box, a handle is fixedly connected to the outer surface of the sealing plate, and a side of the sealing plate away from the handle is fixedly connected to the slide plate, the filter screen and the activated carbon adsorption layer.

[0016] Furthermore, the inner cavity at the bottom end of the cleaning box is connected to a drain pipe, and a valve is provided on the outer surface of the drain pipe.

[0017] In summary, due to the adoption of the above technical solution, the beneficial effects of the utility model are:

[0018] In the utility model, when the automobile parts to be cleaned are placed inside the cleaning box, the electric cylinder can be started first to make the piston rod drive the clamping mechanism to move to both sides so that the two ends of the automobile parts can be placed on the fixed clamping plates, and then the motor 2 can be started to make the screw rod rotate. At this time, the movable clamping plate can move downward under the rotation of the screw rod so as to cooperate with the fixed clamping plate to clamp the ends of the automobile parts; then the water pump can be started to pump water inside the water tank so that the water enters the buffer tank from the water pipe and is sprayed from the nozzle to wash the automobile parts; at the same time, the motor 1 can be started to make the rotating shaft drive the clamping mechanism to rotate, thereby driving the clamped automobile parts to rotate, so that the nozzle can wash different surfaces of the automobile parts; through the cooperation of the above structures, different surfaces of the processed automobile parts can be washed, thereby improving the cleaning efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0020] Figure 2 It is a cross-sectional view of the utility model;

[0021] Figure 3 For the utility model Figure 2 A magnified image of point A;

[0022] Figure 4 It is a structural schematic diagram of the purification mechanism in the utility model.

[0023] Markings in the figure: 1-cleaning box, 2-lifting mechanism, 3-cover plate, 4-water tank, 5-adjusting mechanism, 6-clamping mechanism, 7-purification mechanism, 11-sealing plate, 12-handle, 13-drain pipe, 14-valve, 21-load-bearing plate, 22-hydraulic cylinder, 23-lifting column, 41-water inlet, 42-water pump, 43-water guide pipe, 44-buffer box, 45-sprinkler, 51-motor 1, 52-rotating shaft, 53-electric cylinder, 54-piston rod, 61-connecting plate, 62-limiting groove, 63-motor 2, 64-screw, 65-fixed splint, 66-movable splint, 71-U-shaped trough, 72-slide plate, 73-filter screen, 74-activated carbon adsorption layer. DETAILED DESCRIPTION

[0024] In order to make the purpose, technical solution and advantages of the embodiments of the utility model clearer, the technical solution in the embodiments of the utility model will be clearly and completely described below in combination with the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] Example:

[0026] Reference Figure 1-Figure 4 , a surface treatment equipment for automobile parts production, comprises a cleaning box 1, a lifting mechanism 2 is installed on the upper ends of both side surfaces of the cleaning box 1, a cover plate 3 is installed on the upper surface of the lifting mechanism 2, the lifting mechanism 2 comprises a load-bearing plate 21, the load-bearing plate 21 is fixedly connected to the upper outer side surface of the cleaning box 1, a hydraulic cylinder 22 is fixedly connected to the upper surface of the load-bearing plate 21, a lifting column 23 is installed at the output end of the hydraulic cylinder 22, and one end of the lifting column 23 away from the hydraulic cylinder 22 is fixedly connected to the lower surface of the cover plate 3; specifically, starting the hydraulic cylinder 22 can make the lifting column 23 drive the cover plate 3 to move upward, so as to open the upper end opening of the cleaning box 1, so as to facilitate the placement of automobile parts into the cleaning box 1 for cleaning.

[0027] Reference Figure 1-Figure 4An adjusting mechanism 5 and a purifying mechanism 7 are installed on the opposite inner side walls of the cleaning box 1. A clamping mechanism 6 is installed on the end of the adjusting mechanism 5 away from the inner side wall of the cleaning box 1. The adjusting mechanism 5 includes a motor 51, which is fixedly connected to the inner side wall of the cleaning box 1. A rotating shaft 52 is installed on the output end of the motor 51. An electric cylinder 53 is fixedly connected to the end of the rotating shaft 52 away from the motor 51. A piston rod 54 is installed on the output end of the electric cylinder 53; the clamping mechanism 6 includes a connecting plate 61, which is fixedly connected to the outer surface of the end of the piston rod 54 away from the electric cylinder 53; specifically, starting the electric cylinder 53 can make the piston rod 54 drive the clamping mechanism 6 to move to both sides, so as to place the two ends of the automobile parts on the clamping mechanism 6.

[0028] Reference Figure 1-Figure 4 A fixed clamping plate 65 is fixedly connected to the lower end of the side of the connecting plate 61 away from the piston rod 54, and a motor 2 63 is fixedly connected to the upper surface of the connecting plate 61. A screw rod 64 is installed at the output end of the motor 2 63. The end of the screw rod 64 away from the motor 2 63 is rotatably connected to the upper surface of the fixed clamping plate 65 through a bearing, and a movable clamping plate 66 is threadedly connected to the outer surface of the screw rod 64. A limiting groove 62 is provided in the middle of the side of the connecting plate 61 away from the piston rod 54, and the inner surface of the limiting groove 62 is slidably connected to the outer surface of the end of the movable clamping plate 66; specifically, starting the motor 2 63 can make the screw rod 64 rotate, and at this time, the movable clamping plate 66 can move downward under the rotation of the screw rod 64, so as to cooperate with the fixed clamping plate 65 to clamp the end of the automobile part.

[0029] Reference Figure 1-Figure 4 The upper surface of the cover plate 3 is fixedly connected with a water tank 4, and a water inlet 41 is provided on the upper surface of the water tank 4; specifically, clean water can be added to the water tank 4 through the water inlet 41; the lower surface of the cover plate 3 is fixedly connected with a buffer box 44, and a plurality of nozzles 45 are installed on the lower surface of the buffer box 44; a water pump 42 is fixedly connected to the left end of the upper surface of the cover plate 3, and the water inlet of the water pump 42 is connected to the internal volume cavity at the bottom end of the water tank 4, and the water outlet of the water pump 42 is connected to a water guide pipe 43, and the end of the water guide pipe 43 away from the water pump 42 passes through the cover plate 3 and is connected to the buffer The internal volumes of the box 44 are connected; specifically, starting the water pump 42 can pump the water inside the water tank 4, so that the water enters the buffer box 44 from the water pipe 43 and is sprayed out from the nozzle 45 to wash the automobile parts; at the same time, the motor 51 can be started to make the rotating shaft 52 drive the clamping mechanism 6 to rotate, thereby driving the clamped automobile parts to rotate, so that the nozzle 45 can be convenient for washing different surfaces of the automobile parts; through the cooperation of the above structures, different surfaces of the processed automobile parts can be washed, thereby improving the cleaning efficiency.

[0030] Reference Figure 1-Figure 4The purification mechanism 7 includes two U-shaped grooves 71, which are fixedly connected to the inner side wall of the lower end of the cleaning box 1. The inner surface of the U-shaped groove 71 is slidably connected with a slide plate 72. There are two slide plates 72. A filter screen 73 and an activated carbon adsorption layer 74 are fixedly connected from top to bottom between the sides of the two slide plates 72 that are close to each other. A sealing plate 11 is installed on the front side of the cleaning box 1. A handle 12 is fixedly connected to the outer surface of the sealing plate 11. The side of the sealing plate 11 away from the handle 12 is fixedly connected to the slide plate 72, the filter screen 73 and the activated carbon adsorption layer 74. Specifically, the flushing water will pass through the filter screen 73 and the activated carbon adsorption layer 74 and fall onto the inner bottom surface of the cleaning box 1, and the filter screen 73 and the activated carbon adsorption layer 74 can filter and adsorb iron filings and other impurities in the cleaning water. When the filter screen 73 and the activated carbon adsorption layer 74 need to be cleaned, the sealing plate 11 can be pulled outward by holding the handle 12. At this time, the sealing plate 11 will drive the slide plate 72 to slide outward on the inner surface of the U-shaped groove body 71, so as to bring the filter screen 73 and the activated carbon adsorption layer 74 out of the interior of the cleaning box 1 for cleaning.

[0031] Reference Figure 1-Figure 4 The internal cavity at the bottom end of the cleaning box 1 is connected to a drain pipe 13, and a valve 14 is provided on the outer surface of the drain pipe 13; specifically, opening the valve 14 allows the purified water on the bottom surface of the cleaning box 1 to be discharged from the drain pipe 13 for secondary use.

[0032] The implementation principle of the surface treatment equipment embodiment of the present application for automobile parts production is as follows:

[0033] When using the device, first connect the external power supply, then start the hydraulic cylinder 22 to make the lifting column 23 drive the cover plate 3 to move upward, so as to open the upper end opening of the cleaning box 1, then start the electric cylinder 53 to make the piston rod 54 drive the clamping mechanism 6 to move to both sides, so as to place the two ends of the automobile parts on the fixed clamping plate 65, then start the motor 2 63 to make the screw rod 64 rotate, at this time the movable clamping plate 66 can move downward under the rotation of the screw rod 64, so as to cooperate with the fixed clamping plate 65 to clamp the end of the automobile parts; then the water pump 42 can be started to pump the water inside the water tank 4, so that the water enters the buffer tank 44 from the water pipe 43 and then sprays out from the nozzle 45 to wash the automobile parts; at the same time, the motor 1 51 can be started to make the rotating shaft 52 drive the clamping mechanism 6 to rotate, thereby driving the clamped automobile parts to rotate, so as to facilitate the nozzle 45 to wash different surfaces of the automobile parts; through the cooperation of the above structure, different surfaces of the processed automobile parts can be washed, and the cleaning efficiency is improved.

[0034] The flushing water will pass through the filter screen 73 and the activated carbon adsorption layer 74 and fall onto the inner bottom surface of the cleaning box 1, and the filter screen 73 and the activated carbon adsorption layer 74 can filter and adsorb iron filings and other impurities in the cleaning water. When the filter screen 73 and the activated carbon adsorption layer 74 need to be cleaned, the sealing plate 11 can be pulled outward by holding the handle 12. At this time, the sealing plate 11 will drive the slide plate 72 to slide outward on the inner surface of the U-shaped groove 71 so as to bring the filter screen 73 and the activated carbon adsorption layer 74 out of the interior of the cleaning box 1 for cleaning; and opening the valve 14 can allow the purified water on the inner bottom surface of the cleaning box 1 to be discharged from the drain pipe 13 for secondary utilization.

[0035] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A surface treatment device for automobile parts production, comprising a cleaning box (1), characterized in that: The upper ends of both side surfaces of the cleaning box (1) are provided with a lifting mechanism (2), the upper surface of the lifting mechanism (2) is provided with a cover plate (3), the inner side wall opposite to the cleaning box (1) is provided with an adjustment mechanism (5) and a purification mechanism (7), the end of the adjustment mechanism (5) away from the inner side wall of the cleaning box (1) is provided with a clamping mechanism (6), the upper surface of the cover plate (3) is fixedly connected to a water tank (4), and the lower surface of the cover plate (3) is fixedly connected to a buffer tank (44), a plurality of nozzles (45) are installed on the lower surface of the buffer box (44), a water pump (42) is fixedly connected to the left end of the upper surface of the cover plate (3), the water inlet of the water pump (42) is connected to the internal volume cavity at the bottom end of the water tank (4), the water outlet of the water pump (42) is connected to a water guide pipe (43), and the end of the water guide pipe (43) away from the water pump (42) passes through the cover plate (3) and is connected to the internal volume cavity of the buffer box (44); The adjustment mechanism (5) comprises a motor 1 (51), the motor 1 (51) is fixedly connected to the inner wall of the cleaning box (1), a rotating shaft (52) is installed at the output end of the motor 1 (51), an end of the rotating shaft (52) away from the motor 1 (51) is fixedly connected to an electric cylinder (53), and a piston rod (54) is installed at the output end of the electric cylinder (53); The clamping mechanism (6) comprises a connecting plate (61), wherein the connecting plate (61) is fixedly connected to the outer surface of an end of the piston rod (54) away from the electric cylinder (53), a fixing clamping plate (65) is fixedly connected to the lower end of a side surface of the connecting plate (61) away from the piston rod (54), a motor 2 (63) is fixedly connected to the upper surface of the connecting plate (61), a screw rod (64) is installed at the output end of the motor 2 (63), an end of the screw rod (64) away from the motor 2 (63) is rotatably connected to the upper surface of the fixing clamping plate (65) through a bearing, a movable clamping plate (66) is threadedly connected to the outer surface of the screw rod (64), a limiting groove (62) is provided in the middle of a side surface of the connecting plate (61) away from the piston rod (54), and an inner surface of the limiting groove (62) is slidably connected to the outer surface of the end of the movable clamping plate (66).

2. The surface treatment equipment for automobile parts production according to claim 1, characterized in that: The upper surface of the water tank (4) is provided with a water inlet (41).

3. The surface treatment equipment for automobile parts production according to claim 1, characterized in that: The lifting mechanism (2) comprises a load-bearing plate (21), the load-bearing plate (21) being fixedly connected to the outer side surface of the upper end of the cleaning box (1), the upper surface of the load-bearing plate (21) being fixedly connected to a hydraulic cylinder (22), a lifting column (23) being installed at the output end of the hydraulic cylinder (22), and one end of the lifting column (23) away from the hydraulic cylinder (22) being fixedly connected to the lower surface of the cover plate (3).

4. The surface treatment equipment for automobile parts production according to claim 1, characterized in that: The purification mechanism (7) comprises two U-shaped trough bodies (71), wherein the U-shaped trough bodies (71) are fixedly connected to the inner side wall of the lower end of the cleaning box (1), and a slide plate (72) is slidably connected to the inner surface of the U-shaped trough body (71). The number of the slide plates (72) is two, and a filter screen (73) and an activated carbon adsorption layer (74) are fixedly connected from top to bottom between the adjacent sides of the two slide plates (72).

5. The surface treatment equipment for automobile parts production according to claim 4, characterized in that: A sealing plate (11) is installed on the front side of the cleaning box (1), a handle (12) is fixedly connected to the outer surface of the sealing plate (11), and a side of the sealing plate (11) away from the handle (12) is fixedly connected to the slide plate (72), the filter screen (73) and the activated carbon adsorption layer (74).

6. The surface treatment equipment for automobile parts production according to claim 1, characterized in that: The internal cavity at the bottom end of the cleaning box (1) is connected to a drainage pipe (13), and a valve (14) is provided on the outer surface of the drainage pipe (13).