Wire harness cutting device

Automatic wiring harness fixation is achieved by using hydraulic telescopic device and pulley in the wire harness cutting device, and combining with the drive roller to keep the wiring harness tight, it solves the problem of automation and tension after cutting in the prior art, and improves the efficiency and accuracy of wiring harness cutting .

CN222153751UActive Publication Date: 2024-12-13HENAN WANHAOSI ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202420772654.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-15
Publication Date
2024-12-13
Estimated Expiration
2034-04-15

AI Technical Summary

Technical Problem

The existing wiring harness cutting device is difficult to automatically perform the next cut after finishing the cutting, and it is difficult to keep the wiring harness tight during cutting, resulting in low efficiency and low quality.

Method used

A wire harness cutting device is designed, and the automatic wire harness re-fixation is adopted to realize the automatic wire harness re-fixation using the driving roller and the transmission roller. The wire harness is kept tight and the height of the cutting wheel is adjusted through the hydraulic telescopic device to adapt to wire harnesses of different thicknesses.

Benefits of technology

The automation and high efficiency of wire harness cutting are achieved, avoiding the need for operators to re-fix the wire harness, and improving the accuracy and efficiency of cutting.

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Abstract

The utility model discloses a wire harness cutting device which comprises two machine frames, a working table is fixedly arranged at the upper ends of the machine frames, and installation frames are fixedly arranged on the two sides of the upper end of the working table. The second fixing frame is arranged at the upper end, located on the inner side of the mounting frame on one side, of the workbench, a mounting plate is fixedly arranged between the mounting frames on one side, second hydraulic telescopic devices are fixedly arranged at the front end and the rear end of one side of the mounting plate correspondingly, and limiting rods are fixedly arranged between the mounting frames at the front end and the rear end correspondingly; and the sliding grooves are formed in the limiting rods, connecting rods are fixedly arranged at the front end and the rear end of the exterior of the second fixing frame, pulleys are arranged on the portions, located in the sliding grooves, of the connecting rods, the pulleys are rotationally connected with the connecting rods, and the pulleys and the sliding grooves are in sliding limiting. And the problem that the wire harness is difficult to keep tight when the wire harness is cut is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of wire harness cutting, in particular to a wire harness cutting device. Background Art

[0002] The wire harness cutting device is a device specially used for cutting wire harnesses. It combines mechanical, electrical and automation technologies to efficiently and accurately complete the cutting of wire harnesses. The wire harness cutting device is mainly composed of a feeding device, a conveying mechanism, a positioning and clamping mechanism, a cutting mechanism and a control system. The wire harness cutting device is widely used in the wire harness production field of the automotive, electronics, communications and other industries. In these industries, the wire harness is an important part of electrical connection, and its cutting quality and efficiency directly affect the quality and production efficiency of the product.

[0003] For example, the Chinese patent "A wire harness processing and cutting device" with announcement number CN219997954U includes a wire harness cutting device, a wire harness collecting box is arranged on the left side of the wire harness cutting device, a slide groove is opened inside the wire harness collecting box, a connecting plate is slidably connected in the slide groove, the connecting plate is slidably connected in the wire harness collecting box, a through groove is opened on the left side of the wire harness collecting box, a collecting mechanism is arranged in the through groove, the collecting mechanism includes a round rod, the round rod is fixedly connected inside the through groove, a moving rod is provided on the sliding sleeve on the surface of the round rod, the moving rod is located on one side of the wire harness collecting box and is fixedly connected to the connecting plate, a first spring is provided on the movable sleeve on the surface of the round rod, and the two ends of the first spring are respectively fixedly connected between the through groove and the connecting plate, and a mounting plate is fixedly connected on the side of the wire harness collecting box close to the wire harness cutting device.

[0004] Although the above-mentioned prior art can realize the cutting of wire harnesses, in actual use, on the one hand, it is difficult to automatically perform the next cutting after the wire harness cutting is completed. After completing one wire harness cutting, the operator needs to re-fix the wire head before performing the next wire harness cutting, resulting in the need to shut down the machine for operation during the wiring process, thereby reducing the efficiency of wire harness cutting. On the other hand, it is difficult to keep the wire harness taut during wire harness cutting. During wire harness cutting, the blade squeezes the wire harness to a certain extent, causing the wire harness to loosen, resulting in the wire harness cutting position being offset, thereby reducing the quality of wire harness cutting. Therefore, it does not meet the existing needs. In this regard, we propose a wire harness cutting device. Utility Model Content

[0005] The utility model aims to provide a wire harness cutting device to solve the problems in the above background technology that it is difficult to automatically cut the wire harness for the next time after the wire harness is cut, and it is difficult to keep the wire harness taut during cutting.

[0006] To achieve the above object, the utility model provides the following technical solution: a wire harness cutting device, comprising a frame, wherein two frames are provided, a workbench is fixedly provided on the upper end of the frame, and mounting frames are fixedly provided on both sides of the upper end of the workbench; and further comprising:

[0007] A second fixing frame is arranged at the upper end of the workbench located on the inner side of the mounting frame on one side, a mounting plate is fixedly arranged between the mounting frames on one side, a second hydraulic telescopic device is fixedly arranged at the front and rear ends of one side of the mounting plate, and the telescopic end of the second hydraulic telescopic device extends to the other side of the mounting plate and is fixedly connected to the second fixing frame, and a limit rod is fixedly arranged between the mounting frames at the front and rear ends;

[0008] A slide groove is arranged inside the limiting rod, and connecting rods are fixedly arranged at the front and rear ends of the outside of the second fixed frame, and the connecting rods extend into the slide groove. A pulley is arranged outside the connecting rod located inside the slide groove, and the pulley is rotatably connected to the connecting rod, and the pulley and the slide groove are slidably limited.

[0009] Preferably, the workbench is fixedly provided with a first fixed frame at the upper end on one side of the second fixed frame, and the rear ends of the first fixed frame and the second fixed frame are both provided with driving cavities, a first rotating rod is rotatably provided above the middle position inside the first fixed frame and the second fixed frame, and the first rotating rod extends to the inside of the driving cavity, and a second rotating rod is rotatably provided below the middle position inside the first fixed frame and the second fixed frame, and the second rotating rod extends to the inside of the driving cavity.

[0010] Preferably, a driving gear is fixedly provided on the outside of the first rotating rod located inside the driving cavity, and a transmission gear is fixedly provided on the outside of the second rotating rod located inside the driving cavity, and the driving gear is meshingly connected with the transmission gear.

[0011] Preferably, a second motor is fixedly mounted on the rear ends of the first fixing frame and the second fixing frame, and an output shaft of the second motor extends into the driving cavity and is fixedly connected to the first rotating rod.

[0012] Preferably, a driving roller is fixedly arranged on the outside of the first rotating rod located at the middle position inside the first fixed frame and the second fixed frame, and a transmission roller is fixedly arranged on the outside of the second rotating rod located at the middle position inside the first fixed frame and the second fixed frame.

[0013] Preferably, a mounting cross plate is fixedly provided at the upper end between the first fixing frame and the second fixing frame, a first hydraulic telescopic device is fixedly provided at the upper end of the mounting cross plate, and the telescopic end of the first hydraulic telescopic device extends to the bottom of the mounting cross plate, and a mounting ear plate is fixedly provided at the lower end of the telescopic end of the first hydraulic telescopic device located below the mounting cross plate.

[0014] Preferably, a cutting wheel is arranged inside the mounting ear plate, a first motor is fixedly arranged on one side outside the mounting ear plate, and an output shaft of the first motor extends into the interior of the mounting ear plate and is fixedly connected to the cutting wheel.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] 1. The utility model can make the second fixed frame move by the second hydraulic telescopic device and the pulley. After the wire harness is cut, the second hydraulic telescopic device is turned on to extend the telescopic end of the second hydraulic telescopic device. At this time, the telescopic end of the second hydraulic telescopic device is extended to push the second fixed frame to move on the workbench. At the same time, the pulleys on the connecting rods at both ends of the second fixed frame slide and cooperate with the slide grooves. When the second fixed frame moves to a suitable position, the second motor on the second fixed frame is turned on to make the output shaft of the second motor drive the driving roller to rotate counterclockwise. The friction force between the driving roller and the wire harness makes the cut wire harness pass through the second fixed frame again. At this time, the telescopic end of the second hydraulic telescopic device is contracted. The telescopic end of the second hydraulic telescopic device is contracted to restore the second fixed frame to its original position and carry out the next wire harness cutting, thereby avoiding the need for the operator to re-fix the wire harness after completing one wire harness cutting, thereby improving the efficiency of wire harness cutting.

[0017] 2. The utility model can keep the wire harness taut during cutting through the driving roller and the transmission roller. When the wire harness is cut, the wire harness passes through the driving rollers and the transmission rollers on both sides. At this time, the second motors on the first fixed frame and the second fixed frame are turned on at the same time, so that the second motor on the first fixed frame is energized in the forward direction and the second motor on the second fixed frame is energized in the reverse direction, so that the output shaft of the second motor on the first fixed frame drives the driving roller to rotate clockwise. At the same time, the driving roller on the first fixed frame is rotated counterclockwise through the cooperation of the driving gear and the transmission gear, and the output shaft of the second motor on the second fixed frame drives the driving roller to rotate counterclockwise. At the same time, the driving roller on the second fixed frame is rotated clockwise through the cooperation of the driving gear and the transmission gear. At this time, the friction force between the two ends of the wire harness and the transmission roller and the driving roller forms a pulling force, which pulls the wire harness to the two ends and keeps the wire harness taut for cutting, so as to avoid the loosening of the wire harness during cutting, thereby improving the accuracy of wire harness cutting.

[0018] 3. The utility model can change the height of the cutting wheel by providing a first hydraulic telescopic device. When cutting the wire harness, the wire harness is already in a taut and fixed state. The first hydraulic telescopic device is turned on, so that the telescopic end of the first hydraulic telescopic device drives the mounting ear plate to move downward, and the cutting wheel fixed inside the mounting ear plate also moves downward until the cutting wheel moves to a suitable position. Then, the first motor is turned on, so that the output shaft of the first motor drives the cutting wheel to rotate. The rotating cutting wheel completes the cutting of the wire harness, so that the cutting wheel can be adjusted in position according to the thickness of different wire harnesses, thereby adapting to wire harnesses of different thicknesses. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a front view of the internal structure of the utility model;

[0020] Figure 2 It is a side view of the internal structure of the utility model;

[0021] Figure 3 It is a top view of the internal structure of the utility model;

[0022] Figure 4 It is a partial enlarged view of the driving cavity structure of the utility model.

[0023] In the figure: 1. frame; 2. workbench; 3. mounting frame; 4. mounting cross plate; 5. first hydraulic telescopic device; 6. mounting ear plate; 7. first motor; 8. cutting wheel; 9. first fixed frame; 10. second fixed frame; 11. driving roller; 12. first rotating rod; 13. second rotating rod; 14. transmission roller; 15. limiting rod; 16. slide groove; 17. mounting plate; 18. second hydraulic telescopic device; 19. driving chamber; 20. driving gear; 21. second motor; 22. transmission gear; 23. connecting rod; 24. pulley. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0025] See also Figure 1-4 The utility model provides an embodiment: a wire harness cutting device, including a frame 1, wherein the frame 1 is provided with two, a workbench 2 is fixedly provided on the upper end of the frame 1, and mounting frames 3 are fixedly provided on both sides of the upper end of the workbench 2; and further comprising:

[0026] A second fixing frame 10 is arranged at the upper end of the workbench 2 located inside the mounting frame 3 on one side, a mounting plate 17 is fixedly arranged between the mounting frames 3 on one side, a second hydraulic telescopic device 18 is fixedly arranged at the front and rear ends of one side of the mounting plate 17, and the telescopic end of the second hydraulic telescopic device 18 extends to the other side of the mounting plate 17 and is fixedly connected to the second fixing frame 10, and a limit rod 15 is fixedly arranged between the front and rear mounting frames 3;

[0027] The slide groove 16 is arranged inside the limiting rod 15, and the front and rear ends of the outside of the second fixed frame 10 are fixedly provided with connecting rods 23, and the connecting rod 23 extends into the slide groove 16. The connecting rod 23 is located outside the slide groove 16 and a pulley 24 is arranged. The pulley 24 is rotatably connected to the connecting rod 23, and the pulley 24 and the slide groove 16 are slidably limited.

[0028] When in use, after the wire harness is cut, the second hydraulic telescopic device 18 is turned on to extend the telescopic end of the second hydraulic telescopic device 18. At this time, the telescopic end of the second hydraulic telescopic device 18 is extended to push the second fixed frame 10 to move on the workbench 2. At the same time, the pulleys 24 on the connecting rods 23 at both ends of the second fixed frame 10 slide with the slide groove 16. When the second fixed frame 10 moves to a suitable position, the second motor 21 on the second fixed frame 10 is turned on again to make the output shaft of the second motor 21 drive the driving roller 11 to rotate counterclockwise. The friction between the driving roller 11 and the wire harness makes the cut wire harness pass through the second fixed frame 10 again. At this time, the telescopic end of the second hydraulic telescopic device 18 is contracted. The second fixed frame 10 is restored to its original position through the contraction of the telescopic end of the second hydraulic telescopic device 18 and the next wire harness cutting is carried out.

[0029] See also Figure 1 and Figure 3 A first fixed frame 9 is fixedly provided at the upper end of the workbench 2 on one side of the second fixed frame 10, and a driving cavity 19 is provided at the rear ends of the first fixed frame 9 and the second fixed frame 10. A first rotating rod 12 is rotatably provided above the middle position inside the first fixed frame 9 and the second fixed frame 10, and the first rotating rod 12 extends to the inside of the driving cavity 19, and a second rotating rod 13 is rotatably provided below the middle position inside the first fixed frame 9 and the second fixed frame 10, and the second rotating rod 13 extends to the inside of the driving cavity 19, so as to facilitate the installation of the driving roller 11 and the transmission roller 14 on the first rotating rod 12 and the second rotating rod 13.

[0030] See also Figure 2 and Figure 4The first rotating rod 12 is located inside the driving cavity 19 and is fixedly provided with a driving gear 20 on the outside. The second rotating rod 13 is located inside the driving cavity 19 and is fixedly provided with a transmission gear 22 on the outside. The driving gear 20 is meshed with the transmission gear 22, so that the driving gear 20 can drive the transmission gear 22 meshed with it to rotate.

[0031] See also Figure 2 A second motor 21 is fixedly installed at the rear ends of the first fixed frame 9 and the second fixed frame 10, and the output shaft of the second motor 21 extends into the interior of the driving cavity 19 and is fixedly connected to the first rotating rod 12, so that the first rotating rod 12 can be driven to rotate by the second motor 21.

[0032] See also Figure 1 and Figure 2 The first rotating rod 12 is located at the middle position inside the first fixed frame 9 and the second fixed frame 10, and a driving roller 11 is fixed on the outside. The second rotating rod 13 is located at the middle position inside the first fixed frame 9 and the second fixed frame 10, and a transmission roller 14 is fixed on the outside, so that the friction between the driving roller 11 and the transmission roller 14 can be used to drive the wire harness to move.

[0033] See also Figure 1 A mounting cross plate 4 is fixedly provided at the upper end between the first fixed frame 9 and the second fixed frame 10, a first hydraulic telescopic device 5 is fixedly provided at the upper end of the mounting cross plate 4, and the telescopic end of the first hydraulic telescopic device 5 extends to the bottom of the mounting cross plate 4, and a mounting ear plate 6 is fixedly provided at the lower end of the telescopic end of the first hydraulic telescopic device 5 located below the mounting cross plate 4, so that the mounting ear plate 6 can be driven to move in the vertical direction by the first hydraulic telescopic device 5.

[0034] See also Figure 1 A cutting wheel 8 is arranged inside the mounting ear plate 6, a first motor 7 is fixedly arranged on one side outside the mounting ear plate 6, and an output shaft of the first motor 7 extends to the inside of the mounting ear plate 6 and is fixedly connected to the cutting wheel 8, so that the cutting wheel 8 can be driven to rotate by the first motor 7.

[0035] Working principle: When the wire harness is being cut, the wire harness passes through the driving roller 11 and the transmission roller 14 on both sides. At this time, the second motor 21 on the first fixed frame 9 and the second fixed frame 10 is turned on at the same time, so that the second motor 21 on the first fixed frame 9 is energized in the forward direction, and the second motor 21 on the second fixed frame 10 is energized in the reverse direction, so that the output shaft of the second motor 21 on the first fixed frame 9 drives the driving roller 11 to rotate clockwise, and at the same time, the driving gear 20 and the transmission gear 22 cooperate to make the transmission roller 14 on the first fixed frame 9 rotate counterclockwise, and the output shaft of the second motor 21 on the second fixed frame 10 drives the driving roller 11 to rotate counterclockwise, and at the same time, the driving gear 20 and the transmission gear 22 cooperate to make the driving roller 14 on the first fixed frame 9 rotate counterclockwise, and the output shaft of the second motor 21 on the second fixed frame 10 drives the driving roller 11 to rotate counterclockwise, and at the same time, the driving gear 20 and the transmission gear The cooperation of 22 makes the driving roller 14 on the second fixed frame 10 rotate clockwise. At this time, the friction between the two ends of the wire harness and the driving roller 14 and the driving roller 11 forms a pulling force, which pulls the wire harness to both ends and keeps the wire harness taut for cutting. When cutting the wire harness, the wire harness is already in a taut and fixed state, and the first hydraulic telescopic device 5 is turned on, so that the telescopic end of the first hydraulic telescopic device 5 drives the mounting ear plate 6 to move downward, and the cutting wheel 8 fixed inside the mounting ear plate 6 also moves downward until the cutting wheel 8 moves to a suitable position, and then the first motor 7 is turned on, so that the output shaft of the first motor 7 drives the cutting wheel 8 to rotate, and the rotating cutting wheel 8 completes the cutting of the wire harness.

[0036] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. A wire harness cutting device, comprising a frame (1), wherein two frames (1) are provided, a workbench (2) is fixedly provided at the upper end of the frame (1), and mounting frames (3) are fixedly provided on both sides of the upper end of the workbench (2); Features: Also includes: A second fixed frame (10) is arranged at the upper end of the workbench (2) located inside the mounting frame (3) on one side, a mounting plate (17) is fixedly arranged between the mounting frames (3) on one side, a second hydraulic telescopic device (18) is fixedly arranged at the front and rear ends of one side of the mounting plate (17), and the telescopic end of the second hydraulic telescopic device (18) extends to the other side of the mounting plate (17) and is fixedly connected to the second fixed frame (10), and a limit rod (15) is fixedly arranged between the front and rear ends of the mounting frames (3); A slide groove (16) is arranged inside the limiting rod (15); connecting rods (23) are fixedly arranged at the front and rear ends of the outside of the second fixing frame (10), and the connecting rod (23) extends into the slide groove (16); a pulley (24) is arranged outside the connecting rod (23) located inside the slide groove (16); the pulley (24) is rotatably connected to the connecting rod (23), and the pulley (24) and the slide groove (16) are slidably limited.

2. A wire harness cutting device according to claim 1, characterized in that: A first fixed frame (9) is fixedly arranged at the upper end of the workbench (2) located on one side of the second fixed frame (10); a driving cavity (19) is arranged at the rear ends of the first fixed frame (9) and the second fixed frame (10); a first rotating rod (12) is rotatably arranged above the middle position inside the first fixed frame (9) and the second fixed frame (10), and the first rotating rod (12) extends to the inside of the driving cavity (19); a second rotating rod (13) is rotatably arranged below the middle position inside the first fixed frame (9) and the second fixed frame (10), and the second rotating rod (13) extends to the inside of the driving cavity (19).

3. A wire harness cutting device according to claim 2, characterized in that: A driving gear (20) is fixedly disposed on the outside of the first rotating rod (12) located inside the driving cavity (19), and a transmission gear (22) is fixedly disposed on the outside of the second rotating rod (13) located inside the driving cavity (19), and the driving gear (20) is meshingly connected with the transmission gear (22).

4. A wire harness cutting device according to claim 3, characterized in that: A second motor (21) is fixedly disposed at the rear ends of the first fixing frame (9) and the second fixing frame (10), and an output shaft of the second motor (21) extends into the interior of the driving cavity (19) and is fixedly connected to the first rotating rod (12).

5. A wire harness cutting device according to claim 2, characterized in that: The first rotating rod (12) is located at a middle position inside the first fixed frame (9) and the second fixed frame (10), and a driving roller (11) is fixedly arranged on the outside. The second rotating rod (13) is located at a middle position inside the first fixed frame (9) and the second fixed frame (10), and a transmission roller (14) is fixedly arranged on the outside.

6. A wire harness cutting device according to claim 2, characterized in that: A mounting transverse plate (4) is fixedly provided at the upper end between the first fixing frame (9) and the second fixing frame (10), a first hydraulic telescopic device (5) is fixedly provided at the upper end of the mounting transverse plate (4), and the telescopic end of the first hydraulic telescopic device (5) extends to below the mounting transverse plate (4), and a mounting ear plate (6) is fixedly provided at the lower end of the telescopic end of the first hydraulic telescopic device (5) located below the mounting transverse plate (4).

7. A wire harness cutting device according to claim 6, characterized in that: A cutting wheel (8) is arranged inside the mounting ear plate (6), a first motor (7) is fixedly arranged on one side of the outside of the mounting ear plate (6), and an output shaft of the first motor (7) extends into the inside of the mounting ear plate (6) and is fixedly connected to the cutting wheel (8).

Citation Information

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