Chain shearing machine with collecting structure
By introducing hydraulic cylinders, electric push rods and motor drive teeth into the chain shearing machine, the automatic tightening, shearing and collecting of the chain is achieved, solving the problems of low efficiency and safety hazards of traditional shearing methods, and improving production Efficiency and safety.
Patent Information
- Application Number
- CN202420574799.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-25
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-03-25
AI Technical Summary
The traditional chain shearing method is inefficient and has safety risks. After cutting, the chains are scattered and collected manually, which increases the difficulty and danger of work.
A chain shearing machine with a collection structure was designed, using hydraulic cylinder to push the tension rod to keep the chain straight, and the electric push rod pushes the cutting machine to cut the chain, and the chain is automatically flipped into the collection slot through the motor driving teeth and turntable, realizing that the chain is automatically flipped into the collection slot. Automatic collection.
It improves shear efficiency, reduces resource waste, improves the working environment, and reduces the risk of workers' operations.
Smart Images

Figure CN222154068U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of chain shearing, in particular to a chain shearing machine with a collecting structure. Background Art
[0002] Chain shears are commonly used to cut chains or similar materials, such as metal chains or plastic chains. In many production processes, chains are a common mechanical transmission element, but they can produce unnecessary lengths during use.
[0003] The traditional shearing method uses a cutting machine to manually cut the chain, which will cause the chain to scatter after being cut, increasing the difficulty of subsequent cleaning work. Especially when facing heavier metal chains, there is still a great risk during shearing. The cut chains still need to be manually collected and uniformly stacked, which is inefficient.
[0004] Based on this, a chain shearing machine with a collecting structure is proposed. Utility Model Content
[0005] In order to solve the above technical problems, the technical solution adopted by the utility model is:
[0006] A chain shearing machine with a collecting structure comprises a machine tool, wherein a collecting trough is provided at the lower middle part of the machine tool, a collecting mechanism is fixedly installed on the top right side of the machine tool, a fixing mechanism is fixedly installed on one side of the collecting mechanism and the top left side of the machine tool, a chain is clamped between the fixing mechanisms, a chain shearing mechanism is fixedly installed on the middle top of the machine tool, and hydraulic cylinders are fixedly installed in both ends of the fixing mechanism; the chain shearing mechanism comprises a gantry; and the collecting mechanism comprises a bracket.
[0007] A further improvement of the technical solution of the utility model is that a tension rod is fixedly installed at one end of the hydraulic cylinder, and a limit plate is fixedly installed on the top of the fixing mechanism.
[0008] A further improvement of the technical solution of the utility model is that the fixing mechanism is connected to the chain via a tightening rod, and the tightening rod passes through the limiting plate.
[0009] A further improvement of the technical solution of the utility model is that an electric push rod is fixedly installed on the top of the gantry, and a cutting machine is slidably installed on one side of the gantry.
[0010] A further improvement of the technical solution of the utility model is that the bottom of the electric push rod is fixedly connected to the top of the cutting machine.
[0011] A further improvement of the technical solution of the utility model is that a turntable is rotatably mounted on the bracket, a motor is fixedly mounted on one side of the bracket, and a driving gear is drivingly mounted on one end of the motor.
[0012] A further improvement of the technical solution of the utility model is that the driving teeth are engaged with a rotating disk.
[0013] A further improvement of the technical solution of the utility model is that: the fixing mechanism is fixedly installed on one side of the turntable.
[0014] Due to the adoption of the above technical solution, the utility model has achieved the following technical progress compared with the prior art:
[0015] 1. The utility model provides a chain shearing machine with a collecting structure. Before shearing, the worker places the chain on the limit plate through the tensioning rod, and then the hydraulic cylinder pushes the tensioning rod to pull the chain. The chain is tightened through the cooperation of two sets of fixing mechanisms, so that the chain remains straight and tight, which is convenient for shearing and the incision is smoother.
[0016] 2. The utility model provides a chain shearing machine with a collecting structure. The chain is tightened by the cooperation of two sets of fixing mechanisms, so that the chain remains straight and tight. At this time, the cutting machine is pushed down along the gantry by the electric push rod on the gantry. The blade of the cutting machine contacts the tightened chain and shears it, so that the one chain originally fixed by the two sets of fixing mechanisms is divided into two sections.
[0017] 3. The utility model provides a chain shearing machine with a collecting structure. The blade of the cutting machine contacts the taut chain to shear it, so that the chain originally fixed by the two sets of fixing mechanisms is divided into two sections. The sheared chain on the right side is fixed by the fixing mechanism on the collecting mechanism at this time. The driving teeth are driven by the motor to rotate, which drives the turntable on the bracket to rotate, thereby driving the fixing mechanism to rotate and flip, and the fixed part of the chain is flipped and unloaded into the collecting tank below. It is an improvement and innovation on the traditional manual shearing method, which improves production efficiency, reduces resource waste, improves the working environment and reduces the danger of workers' operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a structural schematic diagram of a chain shearing machine with a collection structure of the utility model;
[0019] Figure 2 It is a structural schematic diagram of the chain shearing machine with a collection structure of the utility model from another perspective;
[0020] Figure 3 It is a structural schematic diagram of the fixing mechanism of the utility model;
[0021] Figure 4 It is a structural schematic diagram of the chain shearing mechanism of the utility model;
[0022] Figure 5 It is a structural schematic diagram of the collecting mechanism of the utility model.
[0023] In the figure: 1. machine tool; 2. collecting trough; 3. chain; 4. fixing mechanism; 5. chain shearing mechanism; 6. collecting mechanism; 41. tensioning rod; 42. limit plate; 43. hydraulic cylinder; 51. electric push rod; 52. gantry; 53. cutting machine; 61. bracket; 62. motor; 63. driving gear; 64. turntable. DETAILED DESCRIPTION
[0024] The present invention is further described in detail below in conjunction with the embodiments:
[0025] like Figure 1 As shown, the utility model provides a chain shearing machine with a collecting structure, comprising a machine tool 1, a collecting trough 2 is provided at the lower middle part of the machine tool 1, a collecting mechanism 6 is fixedly installed on the right top of the machine tool 1, a fixing mechanism 4 is fixedly installed on one side of the collecting mechanism 6 and the left top of the machine tool 1, a chain 3 is clamped between the fixing mechanisms 4, and a chain shearing mechanism 5 is fixedly installed on the middle top of the machine tool 1.
[0026] like Figure 3 As shown, the utility model provides a technical solution: preferably, hydraulic cylinders 43 are fixedly installed at both ends of the fixing mechanism 4, a tensioning rod 41 is fixedly installed at one end of the hydraulic cylinder 43, a limiting plate 42 is fixedly installed on the top of the fixing mechanism 4, the fixing mechanism 4 is connected to the chain 3 through the tensioning rod 41, and the tensioning rod 41 passes through the limiting plate 42.
[0027] In this embodiment, before shearing, the worker places the chain 3 on the limit plate 42 through the tensioning rod 41, and then the hydraulic cylinder 43 pushes the tensioning rod 41 to pull the chain. The chain 3 is tightened through the cooperation of the two sets of fixing mechanisms 4, so that the chain 3 remains straight and tight, which is convenient for shearing and the incision is smoother.
[0028] like Figure 4 As shown, the utility model provides a technical solution: preferably, the chain shearing mechanism 5 includes a gantry 52, an electric push rod 51 is fixedly installed on the top of the gantry 52, a cutting machine 53 is slidably installed on one side of the gantry 52, and the bottom of the electric push rod 51 is fixedly connected to the top of the cutting machine 53.
[0029] In this embodiment, the chain 3 is tightened by the cooperation of two sets of fixing mechanisms 4, so that the chain 3 remains straight and tight. At this time, the electric push rod 51 on the gantry 52 pushes the cutting machine 53 to descend along the gantry 52, and the blade of the cutting machine 53 contacts the tightened chain 3 to shear it, so that the chain 3 originally fixed by the two sets of fixing mechanisms 4 is divided into two sections.
[0030] like Figure 5As shown, the utility model provides a technical solution: preferably, the collecting mechanism 6 includes a bracket 61, a turntable 64 is rotatably installed on the bracket 61, a motor 62 is fixedly installed on one side of the bracket 61, a driving tooth 63 is driven and installed at one end of the motor 62, the driving tooth 63 is engaged with the turntable 64, and the fixing mechanism 4 is fixedly installed on one side of the turntable 64.
[0031] In this embodiment, the blade of the cutting machine 53 contacts the taut chain 3 to shear it, so that the chain 3 originally fixed by the two sets of fixing mechanisms 4 is divided into two sections. The sheared chain on the right side is now fixed by the fixing mechanism 4 on the collecting mechanism 6, and the driving gear 63 is driven by the motor 62 to rotate, driving the turntable 64 on the bracket 61 to rotate, thereby driving the fixing mechanism 4 to rotate and flip, flipping the fixed part of the chain 3 and unloading it into the collecting trough 2 below, which is an improvement and innovation on the traditional manual shearing method, improving production efficiency, reducing resource waste, improving the working environment and reducing the danger of workers' operation.
[0032] The following is a detailed description of the working principle of the chain shearing machine with collection structure.
[0033] like Figure 1-5 As shown, before cutting, the worker places the chain 3 on the limit plate 42 through the tension rod 41, and then the hydraulic cylinder 43 pushes the tension rod 41 to pull the chain. The chain 3 is tightened by the cooperation of the two sets of fixing mechanisms 4, so that the chain 3 remains in a straight and tight state, which is convenient for cutting and the incision is smoother. The chain 3 is tightened by the cooperation of the two sets of fixing mechanisms 4, so that the chain 3 remains in a straight and tight state. At this time, the electric push rod 51 on the gantry 52 pushes the cutting machine 53 to descend along the gantry 52, and the blade of the cutting machine 53 contacts the tightened chain. 3 is sheared, so that the chain 3 originally fixed by the two sets of fixing mechanisms 4 is divided into two sections. The sheared chain on the right side is now fixed by the fixing mechanism 4 on the collecting mechanism 6. The driving gear 63 is driven by the motor 62 to rotate, driving the turntable 64 on the bracket 61 to rotate, thereby driving the fixing mechanism 4 to rotate and flip, and the fixed part of the chain 3 is flipped and unloaded into the collecting tank 2 below. This is an improvement and innovation of the traditional manual shearing method, which improves production efficiency, reduces resource waste, improves the working environment and reduces the danger of workers' operation.
[0034] The above generally describes the present invention in detail, but it is obvious to a person skilled in the art that some modifications or improvements can be made to the present invention. Therefore, modifications or improvements that do not deviate from the spirit of the present invention are within the scope of protection of the present invention.
Claims
1. A chain shearing machine with a collecting structure, comprising a machine tool (1), Features: A collecting trough (2) is provided at the lower middle part of the machine tool (1); a collecting mechanism (6) is fixedly installed on the top right side of the machine tool (1); a fixing mechanism (4) is fixedly installed on one side of the collecting mechanism (6) and the top left side of the machine tool (1); a chain (3) is clamped between the fixing mechanisms (4); a chain shearing mechanism (5) is fixedly installed on the top middle part of the machine tool (1); hydraulic cylinders (43) are fixedly installed at both ends of the fixing mechanism (4); the chain shearing mechanism (5) includes a gantry (52); and the collecting mechanism (6) includes a bracket (61).
2. A chain shearing machine with a collection structure according to claim 1, Features: A tension rod (41) is fixedly mounted on one end of the hydraulic cylinder (43), and a limit plate (42) is fixedly mounted on the top of the fixing mechanism (4).
3. A chain shearing machine with a collection structure according to claim 2, Features: The fixing mechanism (4) is plugged into the chain (3) via a tensioning rod (41), and the tensioning rod (41) passes through a limiting plate (42).
4. A chain shearing machine with a collection structure according to claim 1, Features: An electric push rod (51) is fixedly mounted on the top of the gantry (52), and a cutting machine (53) is slidably mounted on one side of the gantry (52).
5. A chain shearing machine with a collection structure according to claim 4, Features: The bottom of the electric push rod (51) is fixedly connected to the top of the cutting machine (53).
6. A chain shearing machine with a collection structure according to claim 1, Features: A turntable (64) is rotatably mounted on the bracket (61), a motor (62) is fixedly mounted on one side of the bracket (61), and a driving tooth (63) is drivingly mounted on one end of the motor (62).
7. A chain shearing machine with a collection structure according to claim 6, Features: The driving teeth (63) are engaged with a rotating disk (64).
8. A chain shearing machine with a collection structure according to claim 6, Features: The fixing mechanism (4) is fixedly mounted on one side of the rotating disk (64).
Citation Information
Cited By
Positioning and cutting device for metal chain machining
CN120516067A
