Steel plate cutting and feeding device for bridge construction

The steel plate cutting and feeding device addresses inaccuracies in existing devices by using a lifting and limiting assembly with magnets and displacement sensors to ensure precise alignment and stability, enhancing cutting accuracy and quality.

CN222154105UActive Publication Date: 2024-12-13HEFEI HONGJUXIN STEEL STRUCTURE CO LTD
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Patent Information

Application Number
CN202420693831.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-07
Publication Date
2024-12-13
Estimated Expiration
2034-04-07

AI Technical Summary

Technical Problem

Existing steel plate cutting devices for bridge construction face issues with inaccurate cutting due to inability to adjust steel plate position, lack of effective fixation during cutting, and potential displacement of plates, leading to reduced cutting quality.

Method used

A steel plate cutting and feeding device with a lifting assembly, limiting assembly, pressing assembly, and cutting assembly, utilizing magnets for secure lifting, rollers for transportation, displacement sensors for accurate positioning, and adjustable limiting plates to ensure precise alignment and stability during cutting.

Benefits of technology

Ensures accurate cutting by aligning the steel plate with the cutting knife, prevents displacement during transportation, and maintains stability during cutting, thereby improving cutting quality and accuracy.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of steel plate cutting and feeding, and particularly relates to a steel plate cutting and feeding device for bridge construction, which comprises a base, a steel plate feeding component is arranged at the top of the base, a steel plate hoisting component is arranged on the base, a portal frame is fixedly connected to the top of the base, and a pressing and fixing component is arranged on the portal frame. The steel plate feeding device is reasonable in structural design, and the steel plate feeding assembly is additionally arranged between the steel plate hoisting assembly and the steel plate cutting assembly, so that the problem that the steel plate cutting position cannot be aligned with a cutter due to the fact that the steel plate feeding position cannot be effectively regulated and controlled due to the fact that the cutting machine is directly hoisted and placed in a narrow space is solved. Through the arrangement of the steel plate feeding assembly and the displacement sensor, a steel plate can be precisely conveyed and fed, the cutting position of the steel plate can be just aligned with the cutting knife up and down, the cutting precision is guaranteed, through the pressing and fixing assembly, the steel plate can be downwards pressed and fixed, and the cutting stability and the cutting quality are guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of steel plate cutting and feeding, in particular to a steel plate cutting and feeding device for bridge construction. Background Art

[0002] When processing special-shaped bridge structures, the diaphragm or web needs to be welded with longitudinal stiffeners. Since there are many types of longitudinal stiffener parts in different lengths, in the production process of longitudinal stiffeners, the usual practice is to use longitudinal ribs to cut the steel plate according to the strip drawing, and then use a cutting machine to cut the steel plate. The production of longitudinal stiffeners is mostly completed in the steel plate cutting workshop.

[0003] However, the existing steel plate cutting and feeding device for bridge construction still has some shortcomings. It is necessary to use an overhead crane to lift the steel plate onto the workbench of the cutting machine. Due to the relatively small space of the cutting machine, the position of the steel plate loading cannot be adjusted by direct lifting, and the steel plate cutting position cannot be aligned with the cutting position, which reduces the accuracy of steel plate cutting. In addition, it is inconvenient to effectively fix the steel plate during cutting, which easily causes the steel plate to move during cutting, thereby reducing the cutting quality. Therefore, we propose a steel plate cutting and feeding device for bridge construction to solve the above problems. Utility Model Content

[0004] The utility model aims to solve the above-mentioned shortcomings and proposes a steel plate cutting and feeding device for bridge construction.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A steel plate cutting and feeding device for bridge construction comprises a base, a steel plate feeding assembly is arranged on the top of the base, a steel plate lifting assembly is arranged on the base, a gantry is fixedly connected to the top of the base, a pressing assembly is arranged on the gantry, a steel plate cutting assembly is arranged on the gantry, and a steel plate limiting assembly is arranged on the base.

[0007] Preferably, the steel plate lifting assembly includes a rotating motor fixedly connected to the top of the base, a rotating shaft is fixedly connected to the output shaft of the rotating motor, a rotating plate is fixedly connected to the top of the rotating shaft, a cylinder one is fixedly connected to the top of the rotating plate, a lifting plate is fixedly connected to the output shaft of the cylinder one, four strong magnets are fixedly connected to the bottom of the lifting plate, and a displacement sensor is fixedly connected to one side of the rotating motor.

[0008] Preferably, the strong magnet and the hanging plate are fixedly connected with a same connecting plate.

[0009] Preferably, the steel plate feeding assembly includes a groove opened on the top of the base, and an electric rotating shaft is rotatably connected to the front and rear inner walls of the groove, and a roller is provided on the outer fixed sleeve of the electric rotating shaft.

[0010] Preferably, the steel plate limiting assembly comprises two support plates fixedly connected to the top of the base, two cylinders 2 are fixedly connected to the outer sides of the support plates, and the same limiting plate is fixedly connected to the output shafts of the two cylinders 2.

[0011] Preferably, the pressing assembly includes two horizontal plates fixedly connected to the inner walls on both sides of the gantry, the top of the horizontal plate is fixedly connected to the cylinder three, and the output shaft of the cylinder three is fixedly connected to a pressing plate.

[0012] Preferably, a slide groove is provided on the top inner wall of the gantry, and the steel plate cutting assembly includes a driving motor fixedly connected to the front side of the gantry and a threaded rod rotatably connected to the front and rear inner walls of the slide groove, the output shaft of the driving motor is fixedly connected to the front end of the threaded rod, and a sliding block is provided on the outer threaded sleeve of the threaded rod, the bottom of the sliding block is fixedly connected to a cylinder four, the output shaft of the cylinder four is fixedly connected to a mounting frame, one side of the mounting frame is fixedly connected to a servo motor, and the output shaft of the servo motor is fixedly connected to a cutting knife.

[0013] Preferably, a cutting groove is provided on the top of the base, and the cutting groove corresponds to the cutting knife.

[0014] In the utility model, the steel plate cutting and feeding device for bridge construction can hoist the steel plate onto the drum through the steel plate hoisting assembly, eliminating the need for personnel to carry heavy steel plates, thereby reducing the fatigue of personnel. The steel plate limiting assembly can limit the position of steel plates of different widths, thereby preventing the steel plates from deviating during transportation and feeding, thereby affecting the cutting accuracy.

[0015] In the utility model, a steel plate cutting and feeding device for bridge construction is described, which drives the rotation of the roller through the electric rotating shaft, thereby conveying and feeding the steel plate, and the displacement sensor can be used to measure the distance of the conveyed steel plate, thereby accurately conveying and feeding the steel plate, so that the cutting position of the steel plate can be just aligned with the cutting knife up and down, thereby ensuring the cutting accuracy, and a steel plate feeding assembly is added between the steel plate hoisting assembly and the steel plate cutting assembly, so as to avoid the situation that the position of the steel plate feeding cannot be effectively regulated due to the small space of the cutting machine and the direct hoisting, so that the cutting position of the steel plate cannot be aligned with the cutting knife, thereby ensuring the cutting accuracy of the steel plate, and the steel plate can be pressed down and fixed by the pressing assembly, thereby ensuring the stability during cutting, avoiding displacement and affecting the cutting quality, and the steel plate can be cut by the steel plate cutting assembly;

[0016] The utility model has a reasonable structural design. A steel plate loading assembly is added between the steel plate lifting assembly and the steel plate cutting assembly to avoid the situation that the steel plate loading position cannot be effectively adjusted due to direct lifting of the steel plate due to the small space of the cutting machine, and the steel plate cutting position cannot be aligned with the cutting knife. Through the setting of the steel plate loading assembly and the displacement sensor, the steel plate can be accurately transported and loaded, so that the steel plate cutting position can be just aligned with the cutting knife up and down, ensuring the cutting accuracy. Through the pressing assembly, the steel plate can be pressed down and fixed, ensuring the stability during cutting and the cutting quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a structural schematic diagram of a steel plate cutting and feeding device for bridge construction proposed by the utility model;

[0018] Figure 2 A three-dimensional diagram of a gantry frame of a steel plate cutting and feeding device for bridge construction proposed by the utility model;

[0019] Figure 3 A three-dimensional diagram of a lifting plate and a strong magnet of a steel plate cutting and feeding device for bridge construction proposed by the utility model;

[0020] Figure 4 This is a stereoscopic diagram of a steel plate limiting assembly of a steel plate cutting and feeding device for bridge construction proposed by the utility model.

[0021] In the figure: 1. base; 2. groove; 3. roller; 4. limit plate; 5. rotating motor; 6. rotating shaft; 7. rotating plate; 8. cylinder one; 9. lifting plate; 10. strong magnet; 11. gantry; 12. slider; 13. threaded rod; 14. slide; 15. cylinder four; 16. mounting frame; 17. servo motor; 18. cross plate; 19. pressure plate; 20. cylinder three; 21. cutting knife; 22. drive motor; 23. cylinder two; 24. support plate; 25. displacement sensor. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0023] Reference Figure 1-4 A steel plate cutting and feeding device for bridge construction includes a base 1, a steel plate feeding assembly is arranged on the top of the base 1, a steel plate lifting assembly is arranged on the base 1, a gantry 11 is fixedly connected to the top of the base 1, a pressing assembly is arranged on the gantry 11, a steel plate cutting assembly is arranged on the gantry 11, and a steel plate limiting assembly is arranged on the base 1.

[0024] In the utility model, the steel plate lifting assembly includes a rotating motor 5 fixedly connected to the top of the base 1, a rotating shaft 6 is fixedly connected to the output shaft of the rotating motor 5, a rotating plate 7 is fixedly connected to the top of the rotating shaft 6, a cylinder 8 is fixedly connected to the top of the rotating plate 7, a lifting plate 9 is fixedly connected to the output shaft of the cylinder 8, four strong magnets 10 are fixedly connected to the bottom of the lifting plate 9, a displacement sensor 25 is fixedly connected to one side of the rotating motor 5, the lifting plate 9 and the strong magnet 10 are driven by the cylinder 8 to move down and abut against the top of the steel plate, the strong magnet 10 is energized, and the steel plate can be firmly adsorbed under the magnetism of the strong magnet 10, the cylinder 8 is started in the reverse direction, so that the steel plate moves up a distance, and then the rotating motor 5 is started, so that the rotating shaft 6 and the rotating plate 7 rotate 180 degrees, and then the steel plate is moved down to the top of the drum 3, the strong magnet 10 is powered off, so that the strong magnet 10 is separated from the steel plate, and then the strong magnet 10 is moved up to reset.

[0025] In the utility model, a same connecting plate is fixedly connected between the strong magnet 10 and the hanging plate 9, so that the four strong magnets 10 are conveniently installed on the bottom of the hanging plate 9.

[0026] In the utility model, the steel plate feeding assembly includes a groove 2 opened on the top of the base 1, and the front and rear inner walls of the groove 2 are rotatably connected with an electric shaft, and the outer fixed sleeve of the electric shaft is provided with a roller 3. The electric shaft drives the roller 3 to rotate, and then the steel plate can be transported and fed. The displacement sensor 25 can be used to measure the distance of the transported steel plate, and then the steel plate can be accurately transported and fed, so that the cutting position of the steel plate can be just aligned with the cutting knife 21 up and down, thereby ensuring the cutting accuracy.

[0027] In the utility model, the steel plate limiting assembly includes two support plates 24 fixedly connected to the top of the base 1, two cylinders 23 are fixedly connected to the outer side of the support plate 24, and the same limiting plate 4 is fixedly connected to the output shafts of the two cylinders 23. The movement of the limiting plate 4 is driven by the two cylinders 23, and then the distance between the two limiting plates 4 can be adjusted to limit the steel plates of different widths, so as to avoid the deviation of the steel plates during transportation and feeding, thereby affecting the cutting accuracy.

[0028] In the utility model, the pressing assembly includes two horizontal plates 18 fixedly connected to the inner walls on both sides of the gantry 11, the top of the horizontal plate 18 is fixedly connected to a cylinder 3 20, and a pressure plate 19 is fixedly connected to the output shaft of the cylinder 3 20. When the two cylinders 3 20 are started, the two cylinders 3 20 drive the pressure plate 19 to move downward to press the steel plate tightly, thereby ensuring stability during cutting and avoiding displacement that affects the cutting quality.

[0029] In the utility model, a slide groove 14 is provided on the top inner wall of the gantry 11, and the steel plate cutting assembly includes a driving motor 22 fixedly connected to the front side of the gantry 11 and a threaded rod 13 rotatably connected to the inner walls of the front and rear sides of the slide groove 14, the output shaft of the driving motor 22 is fixedly connected to the front end of the threaded rod 13, the outer thread sleeve of the threaded rod 13 is provided with a slider 12, the bottom of the slider 12 is fixedly connected to a cylinder four 15, the output shaft of the cylinder four 15 is fixedly connected to a mounting frame 16, one side of the mounting frame 16 is fixedly connected to a servo motor 17, the output shaft of the servo motor 17 is fixedly connected to a cutting knife 21, the height of the cutting knife 21 is adjusted by the cylinder four 15, the rotation of the cutting knife 21 is driven by the servo motor 17, and at the same time, the driving motor 22 drives the rotation of the threaded rod 13, and the threaded rod 13 drives the slider 12, the mounting frame 16 and the cutting knife 21 to move forward or backward, so that the steel plate can be cut.

[0030] In the utility model, a cutting groove is provided on the top of the base 1, and the cutting groove corresponds to the cutting knife 21, so as to facilitate cutting.

[0031] In the utility model, when in use, firstly, the cylinder 1 8 drives the hoisting plate 9 and the strong magnet 10 to move down and contact with the top of the steel plate, the strong magnet 10 is energized, and under the magnetic force of the strong magnet 10, the steel plate can be firmly adsorbed, the cylinder 1 8 is started in the reverse direction, so that the steel plate moves up a certain distance, and then the rotating motor 5 is started to rotate the rotating shaft 6 and the rotating plate 7 180 degrees, and then the steel plate is moved down to the top of the roller 3, the strong magnet 10 is powered off, so that the strong magnet 10 is separated from the steel plate, and then the strong magnet 10 is reset when it is moved up, and the movement of the limit plate 4 is driven by the two cylinders 23, and then the spacing between the two limit plates 4 can be adjusted, so as to limit the steel plates of different widths, so as to avoid the steel plates from being offset during conveying and feeding and affecting the cutting accuracy, and the roller 3 is driven by the electric rotating shaft. The steel plate can be transported and loaded by the rotation of the displacement sensor 25, and the distance of the transported steel plate can be measured by the displacement sensor 25, so that the steel plate can be accurately transported and loaded, so that the cutting position of the steel plate can be just aligned with the cutting knife 21 up and down, thereby ensuring the cutting accuracy, and then starting the two cylinders three 20, the two cylinders three 20 drive the pressing plate 19 to move down to press the steel plate tightly, thereby ensuring the stability during cutting and avoiding displacement that affects the cutting quality. Finally, the height of the cutting knife 21 is adjusted by the cylinder four 15, and the cutting knife 21 is driven to rotate by the servo motor 17. At the same time, the driving motor 22 drives the rotation of the threaded rod 13, and the threaded rod 13 drives the slider 12, the mounting frame 16 and the cutting knife 21 to move forward or backward, thereby cutting the steel plate.

[0032] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A steel plate cutting and feeding device for bridge construction, characterized in that: The invention comprises a base (1), a steel plate material feeding assembly is arranged on the top of the base (1), a steel plate lifting assembly is arranged on the base (1), a gantry (11) is fixedly connected to the top of the base (1), a pressing assembly is arranged on the gantry (11), a steel plate cutting assembly is arranged on the gantry (11), and a steel plate limiting assembly is arranged on the base (1).

2. A steel plate cutting and feeding device for bridge construction according to claim 1, characterized in that: The steel plate lifting assembly comprises a rotating motor (5) fixedly connected to the top of a base (1); a rotating shaft (6) is fixedly connected to the output shaft of the rotating motor (5); a rotating plate (7) is fixedly connected to the top of the rotating shaft (6); a cylinder 1 (8) is fixedly connected to the top of the rotating plate (7); a lifting plate (9) is fixedly connected to the output shaft of the cylinder 1 (8); four strong magnets (10) are fixedly connected to the bottom of the lifting plate (9); and a displacement sensor (25) is fixedly connected to one side of the rotating motor (5).

3. A steel plate cutting and feeding device for bridge construction according to claim 2, characterized in that: The strong magnet (10) and the hanging plate (9) are fixedly connected by a same connecting plate.

4. A steel plate cutting and feeding device for bridge construction according to claim 1, characterized in that: The steel plate material feeding assembly comprises a groove (2) opened on the top of the base (1), an electric rotating shaft is rotatably connected to the front and rear inner walls of the groove (2), and a roller (3) is provided on the outer fixed sleeve of the electric rotating shaft.

5. The steel plate cutting and feeding device for bridge construction according to claim 1, characterized in that: The steel plate limiting assembly comprises two support plates (24) fixedly connected to the top of the base (1), two cylinders (23) are fixedly connected to the outer sides of the support plates (24), and the same limiting plate (4) is fixedly connected to the output shafts of the two cylinders (23).

6. The steel plate cutting and feeding device for bridge construction according to claim 1, characterized in that: The pressing assembly comprises two horizontal plates (18) fixedly connected to the inner walls on both sides of the gantry (11), the top of the horizontal plate (18) is fixedly connected to a cylinder three (20), and the output shaft of the cylinder three (20) is fixedly connected to a pressing plate (19).

7. The steel plate cutting and feeding device for bridge construction according to claim 1, characterized in that: A slide groove (14) is provided on the top inner wall of the gantry (11), and the steel plate cutting assembly comprises a driving motor (22) fixedly connected to the front side of the gantry (11) and a threaded rod (13) rotatably connected to the front and rear inner walls of the slide groove (14), the output shaft of the driving motor (22) is fixedly connected to the front end of the threaded rod (13), the outer thread sleeve of the threaded rod (13) is provided with a slider (12), the bottom of the slider (12) is fixedly connected to a cylinder four (15), the output shaft of the cylinder four (15) is fixedly connected to a mounting frame (16), one side of the mounting frame (16) is fixedly connected to a servo motor (17), and the output shaft of the servo motor (17) is fixedly connected to a cutting knife (21).

8. A steel plate cutting and feeding device for bridge construction according to claim 7, characterized in that: A cutting groove is provided on the top of the base (1), and the cutting groove corresponds to the cutting knife (21).