High-frequency pressing block with cooling function
By introducing components such as heat exchange pipes, variable frequency pumps and temperature sensors into high-frequency blocks, the cooling water circulation system is realized, which solves the problem of excessive temperature of medium and high-frequency blocks in high-frequency welding, extends the service life and improves the welding quality.
Patent Information
- Application Number
- CN202420924891.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-29
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-04-29
AI Technical Summary
During high-frequency welding, the temperature of the high-frequency block is too high, which affects the service life and reduces the welding quality.
Design a high-frequency briquet with cooling function, adopting components such as heat exchange tubes, frequency converter pumps, temperature sensors and heat dissipation fins to reduce the temperature of the high-frequency briquet through the cooling water circulation system, and achieve precise control through temperature monitoring and adjustment.
It effectively reduces the operating temperature of high-frequency briquetting, extends the service life, improves welding quality, and reduces water resource consumption by recycling cooling water.
Smart Images

Figure CN222154391U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of high-frequency welding, in particular to a high-frequency pressing block with a temperature reduction function. Background Art
[0002] High-frequency welding refers to a welding method that uses the resistance heat generated by high-frequency current flowing through the contact surface of the workpieces and applies pressure (or no pressure) to connect the metals of the workpieces. It has the advantages of fast and efficient, simple operation and high welding quality.
[0003] At present, when metal strips are subjected to high-frequency welding, the high-frequency pressing block will generate a large amount of heat during operation, resulting in the high-frequency pressing block having an excessively high temperature, which affects the service life of the high-frequency pressing block. At the same time, the high temperature will also affect the welding part of the metal strip and reduce the welding quality. Therefore, we propose a high-frequency pressing block with a cooling function. Utility Model Content
[0004] The purpose of the utility model is to provide a high-frequency pressing block with a cooling function, which has the advantages of being able to reduce the temperature of the high-frequency pressing block during operation and extend its service life, while also avoiding the influence of high temperature on the welding of metal strips, thereby improving the welding quality, and solving the problem that when the metal strip is currently welded through high-frequency welding, the high-frequency pressing block generates a large amount of heat during operation, resulting in excessively high temperature of the high-frequency pressing block, thereby affecting the service life of the high-frequency pressing block, and at the same time, the high temperature also affects the welding part of the metal strip, thereby reducing the welding quality.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a high-frequency pressure block with a cooling function, comprising a base and a high-frequency pressure block body, the outer surface of the high-frequency pressure block body is equidistantly provided with three through holes, the three through holes are movably inserted with heat exchange tubes, both ends of the three heat exchange tubes are connected with quick connectors, the outer surfaces of the three heat exchange tubes are provided with threads near the two ends, the outer surfaces of the three heat exchange tubes are movably sleeved with nuts near the two ends, a variable frequency pump is installed in the middle position of the upper surface of the base, and a frequency converter and a cold water tank are respectively installed on both sides of the upper surface of the base.
[0006] Preferably, the six quick connectors are divided into three groups, two by two, wherein the ends of the two quick connectors in the first group are respectively fixedly connected to a water inlet pipe and a water outlet pipe, the end of the water outlet pipe is fixedly connected to the outside of the cold water tank, the end of the water inlet pipe is fixedly connected to the end of the frequency conversion pump input pipe, and the remaining two groups of quick connectors are connected through connecting pipes.
[0007] Preferably, the end of the variable frequency pump input pipe is fixedly connected to the inner side of the cold water tank.
[0008] Preferably, the variable frequency pump and the frequency converter are electrically connected.
[0009] Preferably, a groove is provided at a middle position on the upper surface of the high-frequency pressing block body, and a temperature sensor is fixedly installed inside the groove.
[0010] Preferably, heat dissipation fins are fixedly mounted on the outer surface of the cold water tank.
[0011] Preferably, a plurality of fixing plates are fixedly installed at equal distances on the bottom and the top of the inner wall of the cold water tank.
[0012] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0013] 1. The utility model provides a high-frequency pressing block body, a through hole, a thread, a nut, a quick connector, a frequency conversion pump and a heat exchange tube, so as to reduce the temperature of the high-frequency pressing block during operation and extend its service life. At the same time, it also avoids the influence of high temperature on the welding of metal strips and improves the welding quality. The heat exchange tube is inserted into the through hole, nuts are put on both ends of the heat exchange tube, and the nuts at both ends of the heat exchange tube are screwed to fix the heat exchange tube in the through hole. The frequency conversion pump inputs cooling water in the cold water tank into the heat exchange tube and takes away the heat of the high-frequency pressing block body.
[0014] 2. The utility model achieves the effect of accurately controlling the temperature of the high-frequency pressing block by setting a frequency conversion pump and a temperature sensor. The temperature of the high-frequency pressing block body is monitored by the temperature sensor. According to the temperature value, the operating frequency of the frequency conversion pump is adjusted by the frequency converter to control the cooling water flow inside the heat exchange tube, thereby controlling the temperature of the high-frequency pressing block body.
[0015] 3. The utility model achieves the effect of recycling cooling water and reducing water resource consumption through the heat dissipation fins and fixed plates. The cooling water flowing out from the high-frequency pressing block body flows back to the cold water tank through the outlet pipe after heating. The fixed plates on the top and bottom of the inner wall of the cold water tank are staggered, so that the cooling water flowing back to the cold water tank flows up and down in a wave shape. During the flow, the heat in the cooling water is released through the heat dissipation fins on the outer surface of the cold water tank. The cooled water can be recycled after being cooled. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the main structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the internal main structure of the cold water tank of the utility model;
[0018] Figure 3 It is a partial three-dimensional schematic diagram of the high-frequency pressing block body of the utility model;
[0019] Figure 4It is a partial three-dimensional schematic diagram of the heat exchange tube of the utility model.
[0020] Figure numerals: 1. cold water tank; 2. heat sink fins; 3. base; 4. frequency converter; 5. frequency conversion pump; 6. water inlet pipe; 7. high-frequency pressure block body; 8. water outlet pipe; 9. fixing plate; 10. connecting pipe; 11. quick connector; 12. temperature sensor; 13. groove; 14. through hole; 15. heat exchange tube; 16. thread; 17. nut. DETAILED DESCRIPTION
[0021] The technical solution of the utility model is further described below in conjunction with the accompanying drawings and specific embodiments.
[0022] Embodiment 1
[0023] like Figure 1-Figure 4 As shown, a high-frequency pressing block with a cooling function proposed by the utility model comprises a base 3 and a high-frequency pressing block body 7. The outer surface of the high-frequency pressing block body 7 is equidistantly provided with three through-holes 14, and heat exchange tubes 15 are movably inserted in the three through-holes 14. Both ends of the three heat exchange tubes 15 are connected with quick connectors 11. The outer surfaces of the three heat exchange tubes 15 are provided with threads 16 near the two ends, and the outer surfaces of the three heat exchange tubes 15 are movably sleeved with nuts 17 near the two ends. A variable frequency pump 5 is installed at the middle position of the upper surface of the base 3, and a frequency converter 4 and a cold water tank 1 are installed at the two sides of the upper surface of the base 3 respectively. The six quick connectors 11 are divided into three groups in pairs, and the ends of the two quick connectors 11 in the first group are fixedly connected with inlets. The water pipe 6 and the water outlet pipe 8, the end of the water outlet pipe 8 is fixedly connected to the outside of the cold water tank 1, the end of the water inlet pipe 6 is fixedly connected to the end of the input pipe of the variable frequency pump 5, and the remaining two sets of quick connectors 11 are connected through the connecting pipe 10. The cooling water enters the first heat exchange tube 15 from the water inlet pipe 6, and the cooling water inside the first heat exchange tube 15 flows into the second heat exchange tube 15 through the first connecting pipe 10. The cooling water inside the second heat exchange tube 15 flows into the third heat exchange tube 15 through the second connecting pipe 10. The cooling water inside the third heat exchange tube 15 is discharged through the water outlet pipe 8. The cooling water flows in an "S" shape inside the high-frequency pressing block body 7 and takes away the heat of the high-frequency pressing block body 7. The end of the input pipe of the variable frequency pump 5 is fixedly connected to the inside of the cold water tank 1.
[0024] When the utility model is in use, the heat exchange tube 15 is inserted into the through hole 14, nuts 17 are put on both ends of the heat exchange tube 15, and the nuts 17 at both ends of the heat exchange tube 15 are screwed to fix the heat exchange tube 15 in the through hole 14, and the frequency conversion pump 5 inputs the cooling water in the cold water tank 1 into the heat exchange tube 15 and takes away the heat of the high-frequency pressing block body 7.
[0025] Embodiment 2
[0026] like Figure 1-Figure 4As shown, the utility model proposes a high-frequency pressure block with a cooling function. Compared with the first embodiment, this embodiment also includes a variable frequency pump 5 and a frequency converter 4 electrically connected, a groove 13 is provided at the middle position of the upper surface of the high-frequency pressure block body 7, and a temperature sensor 12 is fixedly installed inside the groove 13. The temperature of the high-frequency pressure block body 7 is monitored by the temperature sensor 12. According to the temperature value, the operating frequency of the variable frequency pump 5 is adjusted by the frequency converter 4 to control the cooling water flow inside the heat exchange tube 15, thereby controlling the temperature of the high-frequency pressure block body 7. The outer surface of the cold water tank 1 is fixedly installed with heat dissipation fins 2, and the bottom and top of the inner wall of the cold water tank 1 are fixedly installed with a plurality of fixed plates 9 at equal distances.
[0027] In this embodiment, the cooling water flowing out from the high-frequency pressing block body 7 flows back to the cold water tank 1 through the water outlet pipe 8 after being heated. The fixed plates 9 on the top and bottom of the inner wall of the cold water tank 1 are staggered, so that the cooling water flowing back to the cold water tank 1 flows up and down in a wave shape. During the flow, the heat in the cooling water is released through the heat dissipation fins 2 on the outer surface of the cold water tank 1. The cooled water can be recycled after being cooled.
[0028] The above-mentioned specific embodiments are only several preferred embodiments of the present invention. Based on the technical solution of the present invention and the relevant inspiration of the above-mentioned embodiments, those skilled in the art can make various alternative improvements and combinations to the above-mentioned specific embodiments.
Claims
1. A high-frequency pressing block with a cooling function, comprising a base (3) and a high-frequency pressing block body (7), characterized in that: The outer surface of the high-frequency pressure block body (7) is provided with three through holes (14) at equal intervals, and heat exchange tubes (15) are movably inserted into the three through holes (14). Both ends of the three heat exchange tubes (15) are connected with quick connectors (11). The outer surfaces of the three heat exchange tubes (15) are provided with threads (16) near the two ends, and the outer surfaces of the three heat exchange tubes (15) are movably sleeved with nuts (17) near the two ends. A variable frequency pump (5) is installed at the middle position of the upper surface of the base (3), and a frequency converter (4) and a cold water tank (1) are installed at the two sides of the upper surface of the base (3).
2. The high-frequency pressing block with a temperature reduction function according to claim 1, characterized in that: The six quick connectors (11) are divided into three groups, two by two, wherein the ends of the two quick connectors (11) in the first group are respectively fixedly connected to a water inlet pipe (6) and a water outlet pipe (8), the end of the water outlet pipe (8) is fixedly connected to the outside of the cold water tank (1), and the end of the water inlet pipe (6) is fixedly connected to the end of the input pipe of the variable frequency pump (5), and the remaining two groups of quick connectors (11) are connected via a connecting pipe (10).
3. The high-frequency pressing block with a temperature reduction function according to claim 1, characterized in that: The end of the input pipe of the variable frequency pump (5) is fixedly connected to the inner side of the cold water tank (1).
4. The high-frequency pressing block with a temperature reduction function according to claim 1, characterized in that: The variable frequency pump (5) and the frequency converter (4) are electrically connected.
5. The high-frequency pressing block with a temperature reduction function according to claim 1, characterized in that: A groove (13) is provided at the middle position of the upper surface of the high-frequency pressing block body (7), and a temperature sensor (12) is fixedly installed inside the groove (13).
6. The high-frequency pressing block with a temperature reduction function according to claim 1, characterized in that: The outer surface of the cold water tank (1) is fixedly mounted with heat dissipation fins (2).
7. The high-frequency pressing block with a temperature reduction function according to claim 1, characterized in that: A plurality of fixing plates (9) are fixedly installed at equal distances on the bottom and the top of the inner wall of the cold water tank (1).
