Novel robot for factory welding

Abstract

The utility model provides a novel robot for factory welding. The novel robot for factory welding comprises a machining base; the mounting block is arranged on one side of the processing seat; the welding robot main body is fixedly mounted on the mounting block, a mounting head is arranged on the welding side of the welding robot main body, and a welding head is detachably mounted on the mounting head; the fixing frame is fixedly mounted on one side of the mounting head, and the fixing frame is arranged in a C shape; and the air box can be arranged on the fixing frame. The novel robot for factory welding has the advantages that harmful gas sulfur dioxide generated in the welding process can be absorbed, and the harmful gas sulfur dioxide is prevented from being dispersed into air and harming the body health of workers.

Description

Technical Field

[0001] The utility model belongs to the technical field of welding, and in particular relates to a new robot for factory welding. Background Art

[0002] Welding, also known as fusion, is a manufacturing process and technology that joins metals or other thermoplastic materials such as plastics by heating, high temperature or high pressure. There are many sources of energy for modern welding, including gas flame, arc, laser, electron beam, friction and ultrasonic.

[0003] Nowadays, welding robots are often used in factories for welding. However, the above structure still has some disadvantages, because harmful gases, such as sulfur dioxide, are generated during the welding process, which can harm the health of workers after being inhaled.

[0004] Therefore, it is necessary to provide a new factory welding novel robot to solve the above-mentioned technical problems. Utility Model Content

[0005] In order to solve the technical problem that harmful gases such as sulfur dioxide are generated during welding and are likely to harm the health of workers after being inhaled, the utility model provides a new robot for factory welding.

[0006] The utility model provides a novel robot for factory welding, comprising: a processing seat; a mounting block, which is arranged at one side of the processing seat; a welding robot body, which is fixedly mounted on the mounting block; a mounting head is provided on the welding side of the welding robot body, and a welding head is detachably mounted on the mounting head; a fixing frame, which is fixedly mounted at one side of the mounting head, and the fixing frame is C-shaped; and a bellows, which can be arranged on the fixing frame.

[0007] As a further solution of the utility model, a drive groove is opened on one side of the processing seat, a drive rod is rotatably installed in the drive groove, the mounting block extends into the drive groove and is threadedly connected to the drive rod, a drive motor is fixedly installed on one side of the drive groove, and the output shaft of the drive motor is fixedly connected to the drive rod.

[0008] As a further solution of the utility model, a support groove is opened on one side of the driving groove, a support frame is slidably provided in the support groove, the support frame extends to one side of the driving groove and is fixedly connected to the mounting block, and an exhaust hose is fixedly installed on one end of the support frame extending outside the processing seat, and the exhaust hose is fixedly connected to the bellows.

[0009] As a further solution of the utility model, compression grooves are provided on both sides of the fixed frame, a compression rod is slidably provided in the compression groove, a limit block that can extend out of the compression groove is fixedly installed at one end of the compression rod, and limit grooves are provided on both sides of the bellows, the limit block can extend into the limit groove, and a compression spring is sleeved on the compression rod.

[0010] As a further solution of the utility model, a slide groove is opened on one side of the compression groove, a pull rope is fixedly installed on the side of the compression rod extending into the slide groove, a C-shaped pull ring is provided on the top of the fixed frame, and pull plates are fixedly installed on both sides of the pull ring, and the pull plate is fixedly connected to the side of the pull rope extending out of the slide groove.

[0011] As a further solution of the utility model, guide grooves are provided on both sides of the top of the fixing frame, and guide rods are fixedly installed on both sides of the pull ring. The guide rods extend into the guide grooves and are in sliding contact with the inner walls of the guide grooves.

[0012] As a further solution of the utility model, the support frame extends to one side outside the processing seat and is fixedly installed with a mounting frame, a fan is fixedly installed in the mounting frame, an air outlet hose is fixedly installed at the air outlet end of the fan, the air inlet end of the fan is connected to the air inlet cavity on the support frame, a water cavity for filling lime water is opened in the processing seat, the air outlet end of the air outlet hose extends into the water cavity, and a clamp is fixedly installed on the top of the processing seat, and the plate to be welded can be placed on the clamp.

[0013] Compared with the related art, the new factory welding robot provided by the utility model has the following beneficial effects:

[0014] The utility model provides a new type of robot for factory welding:

[0015] The bellows can be fixed on one side of the installation head by the fixing frame, so that the bellows can continuously absorb the sulfur dioxide and other gases generated during the welding process of the welding head, so as to prevent the sulfur dioxide from directly diffusing into the air and causing harm to the health of workers. The driving motor can drive the driving rod to drive the installation block to move along the driving slot, so as to facilitate welding at different positions of the plate;

[0016] The support frame fixedly mounted on the mounting block allows the bellows to move with the main body of the welding robot, so as to absorb sulfur dioxide and other gases generated during welding in a timely manner. The limit block is conveniently extended to the limit groove, so that the bellows can be fixed on the fixing frame. The pull ring is conveniently used to drive the pull plate so that the pull rope pulls the compression rod, so that the limit block can leave the limit groove, so as to release the fixation of the bellows.

[0017] The guide rod is convenient for extending in the guide groove, so that the pull ring can move up and down smoothly. The fan is convenient for extracting the gas generated by welding through the bellows and transporting it to the water cavity through the air outlet hose, so as to absorb and purify the sulfur dioxide in the gas. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to facilitate understanding by those skilled in the art, the present invention is further described below in conjunction with the accompanying drawings.

[0019] Figure 1 A schematic diagram of the front view of a preferred embodiment of the novel factory welding robot provided by the utility model;

[0020] Figure 2 It is a front view cross-sectional structural schematic diagram of the processing seat and the support frame in the utility model;

[0021] Figure 3 It is a side cross-sectional structural schematic diagram of the processing seat in the utility model;

[0022] Figure 4 It is a side sectional structural schematic diagram of the fixing frame in the utility model.

[0023] In the figure: 1. Processing seat; 2. Mounting block; 3. Welding robot body; 4. Mounting head; 5. Fixing frame; 6. Bellows; 7. Driving slot; 8. Driving rod; 9. Driving motor; 10. Supporting slot; 11. Supporting frame; 12. Exhaust hose; 13. Compression slot; 14. Compression rod; 15. Limiting block; 16. Limiting slot; 17. Compression spring; 18. Slide; 19. Pull rope; 20. Pull ring; 21. Pull plate; 22. Guide slot; 23. Guide rod; 24. Mounting frame; 25. Fan; 26. Air outlet hose; 27. Water chamber; 28. Clamp. Implementation

[0024] Please refer to Figure 1-Figure 4 ,in, Figure 1 A schematic diagram of the front view of a preferred embodiment of the novel factory welding robot provided by the utility model; Figure 2 It is a front view cross-sectional structural schematic diagram of the processing seat and the mounting frame in the utility model; Figure 3 It is a side cross-sectional structural schematic diagram of the processing seat in the utility model; Figure 4It is a schematic diagram of the side cross-sectional structure of the fixing frame in the utility model. The new robot for factory welding includes: a processing seat 1; a mounting block 2, the mounting block 2 is arranged on one side of the processing seat 1; a welding robot body 3, the welding robot body 3 is fixedly mounted on the mounting block 2, and the welding side of the welding robot body 3 is provided with a mounting head 4, and the mounting head 4 is detachably mounted with a welding head; a fixing frame 5, the fixing frame 5 is fixedly mounted on one side of the mounting head 4, and the fixing frame 5 is C-shaped; a bellows 6, the bellows 6 can be arranged on the fixing frame 5; the fixing frame 5 is convenient for fixing the bellows 6 on one side of the mounting head 4, so that the bellows 6 can continuously absorb sulfur dioxide and other gases generated during the welding process of the welding head, so as to avoid sulfur dioxide directly diffusing into the air and causing harm to the health of workers.

[0025] A driving groove 7 is provided on one side of the processing seat 1, and a driving rod 8 is rotatably installed in the driving groove 7. The mounting block 2 extends into the driving groove 7 and is threadedly connected to the driving rod 8. A driving motor 9 is fixedly installed on one side of the driving groove 7, and the output shaft of the driving motor 9 is fixedly connected to the driving rod 8. The driving motor 9 is used to conveniently drive the driving rod 8 to drive the mounting block 2 to move along the driving groove 7, so as to facilitate welding of different positions of the plate.

[0026] A support groove 10 is opened on one side of the driving groove 7, and a support frame 11 is slidably arranged in the support groove 10. The support frame 11 extends to one side of the driving groove 7 and is fixedly connected to the mounting block 2. An exhaust hose 12 is fixedly installed on one end of the support frame 11 extending to the outside of the processing seat 1, and the exhaust hose 12 is fixedly connected to the bellows 6. By fixing the support frame 11 on the mounting block 2, the bellows 6 can be moved together with the welding robot body 3, so as to timely absorb gases such as sulfur dioxide generated during welding.

[0027] Compression grooves 13 are provided on both sides of the fixing frame 5, and a compression rod 14 is slidably provided in the compression groove 13. A limit block 15 that can extend to the outside of the compression groove 13 is fixedly installed on one end of the compression rod 14. Limit grooves 16 are provided on both sides of the bellows 6. The limit block 15 can extend into the limit groove 16. A compression spring 17 is sleeved on the compression rod 14; the limit block 15 can easily extend into the limit groove 16, so that the bellows 6 can be fixed on the fixing frame 5.

[0028] A slide groove 18 is provided on one side of the compression groove 13, and a pull rope 19 is fixedly installed on one side of the compression rod 14 extending into the slide groove 18. A C-shaped pull ring 20 is provided on the top of the fixing frame 5, and pull plates 21 are fixedly installed on both sides of the pull ring 20. The pull plate 21 is fixedly connected to the side of the pull rope 19 extending out of the slide groove 18; the pull ring 20 conveniently drives the pull plate 21 to make the pull rope 19 pull the compression rod 14, so that the limit block 15 can leave the limit groove 16, so as to facilitate the loosening of the fixation of the bellows 6.

[0029] Guide grooves 22 are provided on both sides of the top of the fixing frame 5, and guide rods 23 are fixedly installed on both sides of the pull ring 20. The guide rods 23 extend into the guide grooves 22 and slide in contact with the inner walls of the guide grooves 22. The guide rods 23 can be conveniently extended in the guide grooves 22, so that the pull ring 20 can move smoothly up and down.

[0030] The support frame 11 extends to one side outside the processing seat 1 and is fixedly installed with a mounting frame 24, a fan 25 is fixedly installed in the mounting frame 24, an air outlet hose 26 is fixedly installed at the air outlet end of the fan 25, and the air inlet end of the fan 25 is connected to the air inlet cavity on the support frame 11, a water cavity 27 for filling lime water is provided in the processing seat 1, and the air outlet end of the air outlet hose 26 extends into the water cavity 27, and a clamp 28 is fixedly installed on the top of the processing seat 1, and a plate to be welded can be placed on the clamp 28; the fan 25 facilitates the extraction of the gas generated by welding through the bellows 6, and facilitates the transportation to the water cavity 27 through the air outlet hose 26, so as to facilitate the absorption and purification of sulfur dioxide in the gas.

[0031] It is worth noting that the circuits, electronic components and modules involved in the present utility model are all prior art and can be fully implemented by those skilled in the art. Needless to say, the content protected by the present utility model does not involve improvements to software and methods.

[0032] The working principle of the new type of factory welding robot provided by the utility model is as follows:

[0033] This solution also has an electric control cabinet, which is installed on the equipment. When in use, each electrical device can be started and operated through the electric control cabinet. The power connection method of each electrical device is an existing mature technology, which is a well-known technology for people in this field and will not be described in detail here.

[0034] When in use, first place the plate to be welded on the fixture 28, start the welding robot body 3 to extend the welding head above the plate, and then the bellows 6 can be installed on the fixing frame 5. During installation, as the bellows 6 gradually enters the fixing frame 5, the limit block 15 extending outside the compression groove 13 is squeezed and gradually slides into the compression groove 13, and the compression spring 17 is compressed. When the bellows 6 completely enters the fixing frame 5, the limit grooves 16 on both sides of the bellows 6 are also exposed to one side of the limit block 15, so that the compression spring 17 loses the thrust of the bellows 6 and rebounds, pushing the limit block 15 into the limit groove 16, so that the bellows 6 is fixed in the fixing frame 5;

[0035] After the fixation is completed, the welding operation can be started. During the welding process, the driving motor 9 is started, and the driving rod 8 drives the mounting block 2 to slide along the driving groove 7. At the same time, the support frame 11 is also driven to slide along the supporting groove 10, so that the bellows 6 can always keep the synchronous movement state with the welding head;

[0036] During the welding process, the fan 25 is started, and the harmful gases such as sulfur dioxide generated during the welding process are continuously sucked in through the bellows 6, and transported to the air outlet hose 26 through the exhaust hose 12, and finally flow into the water chamber 27. The sulfur dioxide contained in the gas is absorbed and removed by the lime water in the water chamber 27, so as to prevent the sulfur dioxide from being dispersed in the air and endangering the health of the workers;

[0037] After welding is completed, when removing the bellows 6, first push the pull ring 20 upwards, and the guide rod 23 slides smoothly upwards along the guide groove 22. The pull plates 21 on both sides of the pull ring 20 drive the pull rope 19 to make the compression rod 14 pull the limit block 15 out of the limit groove 16, so that the fixation of the bellows 6 is loosened, and then the bellows 6 can be removed.

[0038] Compared with the related art, the new factory welding robot provided by the utility model has the following beneficial effects:

[0039] The utility model provides a new type of robot for factory welding. The bellows 6 is conveniently fixed on one side of the mounting head 4 through a fixing frame 5, so that the bellows 6 can continuously absorb the sulfur dioxide and other gases generated during the welding process of the welding head, so as to avoid the sulfur dioxide from directly diffusing into the air and causing harm to the health of workers. The driving motor 9 is convenient to drive the driving rod 8 to drive the mounting block 2 to move along the driving groove 7, so as to facilitate welding at different positions of the plate. The supporting frame 11 fixedly installed on the mounting block 2 is convenient to enable the bellows 6 to move together with the welding robot body 3, so as to facilitate timely absorption of the sulfur dioxide generated during the welding process. The sulfur dioxide and other gases generated during the welding process can be conveniently extended to the limiting groove 16 through the limiting block 15, so that the bellows 6 can be conveniently fixed on the fixing frame 5. The pull plate 21 can be conveniently driven by the pull ring 20 to make the pull rope 19 pull the compression rod 14, so that the limiting block 15 can be conveniently moved out of the limiting groove 16, and the fixation of the bellows 6 can be conveniently released. The guide rod 23 can be conveniently extended in the guide groove 22, so that the pull ring 20 can be conveniently moved up and down smoothly. The gas generated by welding can be conveniently extracted through the bellows 6 through the fan 25, and can be conveniently transported to the water cavity 27 through the air outlet hose 26, so as to facilitate the absorption and purification of the sulfur dioxide in the gas.

[0040] It should be noted that the equipment structure and drawings of the utility model mainly describe the principle of the utility model. In terms of the technology of the design principle, the settings of the power mechanism, power supply system and control system of the device are not fully described. On the premise that the technical personnel in this field understand the principle of the above utility model, the details of the power mechanism, power supply system and control system can be clearly known. The control method of the application document is automatic control through a controller, and the control circuit of the controller can be realized by simple programming by the technical personnel in this field;

[0041] The standard parts used therein can all be purchased from the market and can be customized according to the instructions and drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt conventional models in the prior art, and the structures and principles of the components known to technical personnel in this field can be known by these technical personnel through technical manuals or through conventional experimental methods.

[0042] Although the embodiments of the present invention have been shown and described, it is understandable to those skilled in the art that various changes, modifications, substitutions and variations or direct or indirect applications may be made to these embodiments without departing from the principles and spirit of the present invention. In other related technical fields, the scope of the present invention is defined by the attached claims and their equivalents, which are equally included in the scope of patent protection of the present invention.

Claims

1. A new type of robot for factory welding, characterized in that: include: Processing seat; A mounting block, the mounting block being arranged on one side of the processing seat; A welding robot body, wherein the welding robot body is fixedly mounted on the mounting block, a mounting head is provided on the welding side of the welding robot body, and a welding head is detachably mounted on the mounting head; A fixing frame, the fixing frame is fixedly mounted on one side of the mounting head, and the fixing frame is C-shaped; A bellows, wherein the bellows can be arranged on the fixing frame.

2. The new factory welding robot according to claim 1 is characterized in that: A driving groove is opened on one side of the processing seat, a driving rod is rotatably installed in the driving groove, the mounting block extends into the driving groove and is threadedly connected to the driving rod, a driving motor is fixedly installed on one side of the driving groove, and the output shaft of the driving motor is fixedly connected to the driving rod.

3. The new factory welding robot according to claim 2 is characterized in that: A support groove is provided on one side of the driving groove, a support frame is slidably provided in the support groove, the support frame extends to one side of the driving groove and is fixedly connected to the mounting block, an exhaust hose is fixedly installed on one end of the support frame extending outside the processing seat, and the exhaust hose is fixedly connected to the bellows.

4. The new factory welding robot according to claim 1 is characterized in that: Compression grooves are provided on both sides of the fixing frame, a compression rod is slidably provided in the compression groove, a limit block that can extend out of the compression groove is fixedly installed on one end of the compression rod, and limit grooves are provided on both sides of the bellows, the limit block can extend into the limit groove, and a compression spring is sleeved on the compression rod.

5. The new factory welding robot according to claim 4 is characterized in that: A slide groove is provided on one side of the compression groove, a pull rope is fixedly installed on one side of the compression rod extending into the slide groove, a C-shaped pull ring is provided on the top of the fixed frame, and pull plates are fixedly installed on both sides of the pull ring, and the pull plate is fixedly connected to the side of the pull rope extending out of the slide groove.

6. The new factory welding robot according to claim 5, characterized in that: Both sides of the top of the fixing frame are provided with guide grooves, and both sides of the pull ring are fixedly installed with guide rods, which extend into the guide grooves and are in sliding contact with the inner walls of the guide grooves.

7. The new factory welding robot according to claim 3 is characterized in that: The support frame extends to a side outside the processing seat and is fixedly installed with a mounting frame, a fan is fixedly installed in the mounting frame, an air outlet hose is fixedly installed at the air outlet end of the fan, the air inlet end of the fan is connected with the air inlet cavity on the support frame, a water cavity for filling lime water is opened in the processing seat, the air outlet end of the air outlet hose extends into the water cavity, and a clamp is fixedly installed on the top of the processing seat, and the plate to be welded can be placed on the clamp.

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