Auxiliary welding device for anchor plate machining

The welding auxiliary device addresses the inefficiency of manual anchor bar and plate rotation by using a synchronized rotation mechanism, enhancing welding efficiency and reducing labor intensity.

CN222154490UActive Publication Date: 2024-12-13HEBEI KAIXIANG RAIL TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202420890423.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-26
Publication Date
2024-12-13
Estimated Expiration
2034-04-26

AI Technical Summary

Technical Problem

The inefficient and labor-intensive process of welding between an anchor bar and an anchor plate due to the circular connection requiring manual rotation of the anchor plate during welding, which affects work efficiency.

Method used

A welding auxiliary device with a workbench, limit mechanism, and driving mechanism that includes a holding platform, electric telescopic rod, servo motor, and gear system to rotate the anchor bar and plate synchronously, allowing for efficient welding without manual rotation.

Benefits of technology

Reduces labor intensity and improves work efficiency by enabling simultaneous rotation of the anchor bar and plate during welding, facilitating easier and more efficient welding operations.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a welding auxiliary device for anchor plate processing, which comprises a working table, a limiting mechanism is arranged on the working table, a driving mechanism is arranged on the working table, and the limiting mechanism comprises a containing table, a containing groove, an electric telescopic rod and a pushing sleeve; the driving mechanism comprises a servo motor and a connecting frame. The welding device has the advantages that one end of the anchor bar can be pushed to the anchor plate by pushing the sleeve, the anchor bar and the anchor plate are propped, the anchor plate and the anchor bar can be driven to rotate through the servo motor and the transmission frame during welding, workers can weld the anchor bar and the anchor plate without moving, labor intensity of the workers is reduced, and working efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of anchor plate processing equipment, and more specifically, to a welding auxiliary device used for anchor plate processing. Background Art

[0002] Anchor plates are divided into two types: flat type and groove type. Flat type anchor plates are more common. Flat type pre-buried anchor plates are embedded in concrete through anchor bars welded to them to increase the load-bearing area.

[0003] In the prior art, when welding the anchor bar and the anchor plate, it is generally necessary to first contact the anchor plate and the anchor bar together, and then the staff uses a welding gun to weld them. Since the connection position between the anchor bar and the anchor plate is circular, the staff needs to circle around the anchor plate or rotate the anchor plate in order to weld, which affects work efficiency and is inconvenient to use.

[0004] It should be noted that the above contents belong to the technical knowledge of the inventor and do not necessarily constitute prior art. Utility Model Content

[0005] The utility model aims to solve the above problems and designs a welding auxiliary device for anchor plate processing.

[0006] To achieve the above-mentioned purpose, the technical solution of the utility model is a welding auxiliary device for anchor plate processing, comprising a workbench, a limit mechanism is installed on the workbench, a driving mechanism is installed on the workbench,

[0007] The limiting mechanism comprises a holding platform rotatably mounted on one side of the upper surface of the workbench, a holding groove is opened on one side of the holding platform, the anchor plate is placed in the holding groove, an electric telescopic rod is mounted on one side of the upper surface of the workbench, a pushing sleeve is rotatably mounted on the electric telescopic rod, an anchor bar is placed in the pushing sleeve, and the pushing sleeve can push the anchor bar toward the anchor plate;

[0008] The driving mechanism comprises a servo motor installed on the workbench, and the servo motor can drive the placing table and the sleeve to rotate through the connecting frame.

[0009] Furthermore, the containing table is in the shape of a rectangular parallelepiped, the containing groove is opened on one side surface of the containing table close to the pushing sleeve, a rotating shaft is installed on the other side surface of the containing table, a first rolling bearing is installed at one end of the rotating shaft, the first rolling bearing is installed on the workbench through a fixing rod, a second rolling bearing is installed at the telescopic end of the electric telescopic rod, and one end of the pushing sleeve extends into the second rolling bearing.

[0010] Furthermore, the connecting frame includes a square transmission rod installed at the rotating end of the servo motor, a third rolling bearing is installed at one end of the square transmission rod, and the third rolling bearing is installed on the workbench through a support rod. A first gear is installed at one end of the square transmission rod, a second gear is installed on the rotating shaft, the first gear and the second gear are meshed, a third gear is installed on the outside of the pushing sleeve, a moving plate is installed at the telescopic end of the electric telescopic rod, a fourth rolling bearing is installed on one side surface of the moving plate, a transmission shaft is installed in the fourth rolling bearing, a square through hole is opened on the transmission shaft, the square through hole is sleeved on the outside of the square transmission rod, a fourth gear is installed on the transmission shaft, and the fourth gear is meshed with the third gear.

[0011] Furthermore, a support platform is installed on one side of the upper surface of the workbench, and a guide cylinder is installed on the upper end of the support platform.

[0012] Furthermore, a rotating rod is installed at the lower end of the guide cylinder, a fifth rolling bearing is installed at the lower end of the rotating rod, and the fifth rolling bearing is installed on the upper surface of the support platform.

[0013] The beneficial effects of the utility model are as follows: by pushing the sleeve, one end of the anchor bar can be pushed toward the anchor plate, and the two can be supported. During welding, the anchor plate and the anchor bar can be driven to rotate by the servo motor and the transmission frame. The staff can weld the anchor bar and the anchor plate without moving, which reduces the labor intensity of the staff and improves the work efficiency.

[0014] The guide cylinder can be used to guide the anchor bar to prevent it from shaking, and the guide cylinder can be rotated by the rotating rod, so that the anchor bar and the anchor plate can be easily removed. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a structural schematic diagram of a welding auxiliary device for anchor plate processing described in the utility model;

[0016] Figure 2 yes Figure 1 A partial enlarged view of the middle A;

[0017] Figure 3 yes Figure 1 A partial enlarged view of point B in the middle;

[0018] Figure 4 It is a schematic diagram of the connection relationship between the guide cylinder and the support platform of the utility model;

[0019] In the figure, 1, workbench; 2, holding table; 3, holding slot; 4, electric telescopic rod; 5, pushing sleeve; 6, servo motor; 7, connecting frame; 8, rotating shaft; 9, first rolling bearing; 10, fixing rod; 11, second rolling bearing; 12, square transmission rod; 13, third rolling bearing; 14, supporting rod; 15, first gear; 16, second gear; 17, third gear; 18, moving plate; 19, fourth rolling bearing; 20, transmission shaft; 21, square through hole; 22, fourth gear; 23, supporting table; 24, guide cylinder; 25, rotating rod; 26, fifth rolling bearing. DETAILED DESCRIPTION

[0020] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] In the description of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, in the description of the present invention, "multiple" means two or more, unless otherwise clearly and specifically defined.

[0022] The utility model provides Figure 1-4 A welding auxiliary device for anchor plate processing shown in the figure comprises a workbench 1, a limiting mechanism is installed on the workbench 1, a driving mechanism is installed on the workbench 1, the limiting mechanism comprises a placing table 2 rotatably installed on one side of the upper surface of the workbench 1, a placing groove 3 is opened on one side of the placing table 2, and the anchor plate is placed in the placing groove 3, an electric telescopic rod 4 is installed on one side of the upper surface of the workbench 1, and a pushing sleeve 5 is rotatably installed on the electric telescopic rod 4, and anchor bars are placed in the pushing sleeve 5, and the pushing sleeve 5 can push the anchor bars toward the anchor plate; the driving mechanism comprises a servo motor 6 installed on the workbench 1, and the servo motor 6 can drive the placing table 2 and the pushing sleeve 5 to rotate through a connecting frame 7;

[0023] The auxiliary process of anchor plate welding by this device is as follows: put the anchor plate into the containing groove 3, insert one end of the anchor bar into the pushing sleeve 5, start the electric telescopic rod 4 to extend, the electric telescopic rod 4 can push one end of the anchor bar toward the anchor plate and support the anchor plate through the pushing sleeve 5, start the servo motor 6, and the servo motor 6 can drive the containing table 2 and the pushing sleeve 5 to rotate through the connecting frame 7, so that the anchor bar and the anchor plate can rotate synchronously, which can facilitate the staff to weld the anchor bar and the anchor plate.

[0024] Refer to the instruction manual Figure 1 , Instruction Manual Figure 2 And the instruction manual Figure 3 The placing table 2 is in the shape of a rectangular parallelepiped, and the placing groove 3 is opened on one side surface of the placing table 2 close to the pushing sleeve 5. A rotating shaft 8 is installed on the other side surface of the placing table 2, and a first rolling bearing 9 is installed at one end of the rotating shaft 8. The first rolling bearing 9 is installed on the workbench 1 through a fixing rod 10. A second rolling bearing 11 is installed at the telescopic end of the electric telescopic rod 4, and one end of the pushing sleeve 5 extends into the second rolling bearing 11. The first rolling bearing 9 can limit the rotating shaft 8 and the placing table 2, and can facilitate the placing table 2 to rotate through the rotating shaft 8 with the first rolling bearing 9 as the center, and the second rolling bearing 11 can facilitate the pushing sleeve 5 to rotate.

[0025] Refer to the instruction manual Figure 1 , Instruction Manual Figure 2 And the instruction manual Figure 3 , the connecting frame 7 includes a square transmission rod 12 installed at the rotating end of the servo motor 6, a third rolling bearing 13 is installed at one end of the square transmission rod 12, and the third rolling bearing 13 is installed on the workbench 1 through a support rod 14. A first gear 15 is installed at one end of the square transmission rod 12, and a second gear 16 is installed on the rotating shaft 8. The first gear 15 and the second gear 16 are meshed. A third gear 17 is installed on the outer side of the pushing sleeve 5, and a moving plate 18 is installed at the telescopic end of the electric telescopic rod 4. A fourth rolling bearing 19 is installed on one side of the moving plate 18. A transmission shaft 20 is installed in the fourth rolling bearing 19, and a square through hole 21 is opened on the transmission shaft 20. The square through hole 21 is sleeved on the outer side of the square transmission rod 12, and a fourth gear 22 is installed on the transmission shaft 20, and the fourth gear 22 is meshed with the third gear 17;

[0026] The process of the connecting frame 7 driving the holding table 2 and the pushing sleeve 5 to rotate is as follows: start the servo motor 6 to rotate, the servo motor 6 can drive the square transmission rod 12 to rotate, the square transmission rod 12 can drive the first gear 15 to rotate, the first gear 15 and the second gear 16 are meshed, and then the second gear 16, the rotating shaft 8, and the holding table 2 can be driven to rotate. When the square transmission rod 12 rotates, the square transmission rod 12 and the square through hole 21 are engaged, so that the transmission shaft 20 and the fourth gear 22 can be driven to rotate, and the fourth gear 22 and the third gear 17 are meshed, which can drive the third gear 17 and the pushing sleeve 5 to rotate.

[0027] Refer to the instruction manual Figure 1 And the instruction manual Figure 4 A support platform 23 is installed on one side of the upper surface of the workbench 1, and a guide cylinder 24 is installed on the upper end of the support platform 23. The guide cylinder 24 can limit the anchor bar to prevent it from shaking.

[0028] Refer to the instruction manual Figure 1 And the instruction manual Figure 4 A rotating rod 25 is installed at the lower end of the guide cylinder 24, and a fifth rolling bearing 26 is installed at the lower end of the rotating rod 25. The fifth rolling bearing 26 is installed on the upper surface of the support platform 23. After the anchor bar and the anchor plate are welded, the electric telescopic rod 4 is started to shorten, which can drive the pushing sleeve 5 to return to its original position and move the pushing sleeve 5 to the outside of the anchor bar. At this time, the staff pulls the anchor bar outward and moves the anchor plate out of the containing groove 3, and then rotates the guide cylinder 24 to tilt the anchor bar and the anchor plate, so that the anchor bar and the anchor plate can be easily removed.

[0029] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A welding auxiliary device for anchor plate processing, comprising a workbench (1), characterized in that: A limit mechanism is installed on the workbench (1), and a driving mechanism is installed on the workbench (1). The limiting mechanism comprises a holding platform (2) rotatably mounted on one side of the upper surface of the workbench (1); a holding groove (3) is provided on one side of the holding platform (2); an anchor plate is placed in the holding groove (3); an electric telescopic rod (4) is mounted on one side of the upper surface of the workbench (1); a pushing sleeve (5) is rotatably mounted on the electric telescopic rod (4); an anchor bar is placed in the pushing sleeve (5); and the pushing sleeve (5) can push the anchor bar toward the anchor plate; The driving mechanism comprises a servo motor (6) mounted on the workbench (1); the servo motor (6) can drive the containing table (2) and the pushing sleeve (5) to rotate via a connecting frame (7).

2. A welding auxiliary device for anchor plate processing according to claim 1, characterized in that: The containing platform (2) is in the shape of a rectangular parallelepiped. The containing groove (3) is opened on a side surface of the containing platform (2) close to the pushing sleeve (5). A rotating shaft (8) is installed on the other side surface of the containing platform (2). A first rolling bearing (9) is installed at one end of the rotating shaft (8). The first rolling bearing (9) is installed on the workbench (1) through a fixing rod (10). A second rolling bearing (11) is installed at the telescopic end of the electric telescopic rod (4). One end of the pushing sleeve (5) extends into the second rolling bearing (11).

3. A welding auxiliary device for anchor plate processing according to claim 2, characterized in that: The connecting frame (7) comprises a square transmission rod (12) mounted on the rotating end of the servo motor (6), a third rolling bearing (13) being mounted on one end of the square transmission rod (12), the third rolling bearing (13) being mounted on the workbench (1) via a support rod (14), a first gear (15) being mounted on one end of the square transmission rod (12), a second gear (16) being mounted on the rotating shaft (8), the first gear (15) being meshed with the second gear (16), and a third gear (16) being mounted on the outer side of the pushing sleeve (5). A third gear (17) is installed, a moving plate (18) is installed at the telescopic end of the electric telescopic rod (4), a fourth rolling bearing (19) is installed on one side surface of the moving plate (18), a transmission shaft (20) is installed in the fourth rolling bearing (19), a square through hole (21) is opened on the transmission shaft (20), the square through hole (21) is sleeved on the outside of the square transmission rod (12), a fourth gear (22) is installed on the transmission shaft (20), and the fourth gear (22) is meshed with the third gear (17).

4. A welding auxiliary device for anchor plate processing according to claim 1, characterized in that: A support platform (23) is installed on one side of the upper surface of the workbench (1), and a guide cylinder (24) is installed on the upper end of the support platform (23).

5. A welding auxiliary device for anchor plate processing according to claim 4, characterized in that: A rotating rod (25) is mounted on the lower end of the guide cylinder (24), a fifth rolling bearing (26) is mounted on the lower end of the rotating rod (25), and the fifth rolling bearing (26) is mounted on the upper surface of the support platform (23).