Auxiliary tool for preventing deformation of barrel
By using a combined structure of arc-shaped support plate and wedge-shaped block at the welding of the pressure vessel cylinder, the support for the inner wall of the cylinder is provided, and the problem of elliptic deformation of the cylinder is solved, ensuring the accuracy of production quality and installation dimensions.
Patent Information
- Application Number
- CN202420902381.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-28
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-04-28
AI Technical Summary
During the manufacturing process, the internal elliptic deformation of the pressure vessel cylinder is affected by factors such as heat shrinkability of the material, excessive opening, excessive welding filling amount and excessive welding time, which affects the installation size and production quality.
Use auxiliary tooling including arc-shaped support plate, connection plate, connection plate bolt and wedge block. By increasing the support force of the wedge block and the force of single-head locking bolt at the welding point, the arc-shaped support plate and positioning nut are used. The combined structure provides support to the inner wall of the cylinder and resists deformation forces during welding.
Effectively prevent the elliptical deformation of the cylinder, ensure the quality of the cylinder production, ensure the accuracy of the installation size and the normal production.
Smart Images

Figure CN222154533U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of auxiliary tooling for pressure vessel production, in particular to an auxiliary tooling for preventing cylinder deformation. Background Art
[0002] In the current industrial development, pressure vessels are widely used in industries such as oil refining and petrochemicals. The cylinder of the pressure vessel is generally formed by rolling steel plates, and then the cylinder is subjected to corresponding hole welding or structural welding according to the process parameters of different products. Since many cylinders are affected by various factors such as excessive thermal shrinkage of the material, excessive openings, excessive welding filling, and long welding time, the ovality inside the cylinder will be greatly affected. If the ovality inside the cylinder is deformed too much, it will directly affect the installation size of the pressure vessel, thereby affecting the subsequent normal production and causing quality accidents. This is an important key point for how to prevent deformation inside the cylinder during the manufacturing process. For this reason, our company has proposed an auxiliary tooling to prevent cylinder deformation. Utility Model Content
[0003] The main purpose of the utility model is to provide an auxiliary tooling for preventing cylinder deformation, which can effectively solve the problems in the background technology.
[0004] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0005] An auxiliary tooling for preventing cylinder deformation comprises an arc-shaped support plate, a connecting plate, connecting plate bolts and a wedge block. A positioning nut is fixedly installed on the surface of the arc-shaped support plate, and a single-head locking bolt is spirally inserted in the positioning nut.
[0006] Furthermore, there are four arc-shaped support plates in total, and five positioning nuts are fixedly mounted on the surface of each arc-shaped support plate.
[0007] Furthermore, connection holes are provided on the surfaces of the arc-shaped support plates near both ends, embedding grooves are provided on the convex arc surfaces of the arc-shaped support plates, and six embedding grooves are provided on each of the arc-shaped support plates.
[0008] Furthermore, the four arc-shaped support plates are connected end to end to form a circular ring, and the four arc-shaped support plates are connected and fixed by connecting plates and connecting plate bolts.
[0009] Furthermore, the connecting plate is fixed on the surface of the arc support plate by connecting plate bolts passing through the connecting holes and the connecting holes, and the adjacent arc support plates are connected to each other by another connecting plate bolt passing through the connecting hole and the connecting hole on another arc support plate.
[0010] Compared with the prior art, the utility model has the following beneficial effects:
[0011] In the utility model, the auxiliary tooling for preventing cylinder deformation increases the supporting force of the wedge block and the pushing force of the single-head locking bolt in the area near the welding point, so that the supporting expansion force applied to the inner wall of the cylinder is sufficient to resist the deformation force generated during the welding process, ensuring that the ovality of the cylinder will not change due to the heat of welding, thereby better ensuring the production quality of the cylinder. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 This is a schematic diagram of the overall structure installation of an auxiliary tooling for preventing cylinder deformation according to the utility model;
[0013] Figure 2 This is an enlarged display diagram of an arc-shaped support plate of an auxiliary tooling for preventing cylinder deformation according to the utility model;
[0014] Figure 3 This is an enlarged display diagram of a connecting plate of an auxiliary tooling for preventing cylinder deformation according to the utility model;
[0015] Figure 4 This is an enlarged display diagram of a wedge block of an auxiliary tooling for preventing cylinder deformation according to the utility model.
[0016] In the figure: 1, arc-shaped support plate; 101, connecting hole; 102, embedded groove; 2, positioning nut; 3, single-head locking bolt; 4, connecting plate; 401, connecting hole; 5, connecting plate bolt; 6, wedge block. DETAILED DESCRIPTION
[0017] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0018] Embodiment 1:
[0019] like Figure 1-4 As shown, an auxiliary tool for preventing cylinder deformation comprises an arc-shaped support plate 1, a connecting plate 4, a connecting plate bolt 5 and a wedge-shaped block 6. A positioning nut 2 is fixedly installed on the surface of the arc-shaped support plate 1. A single-head locking bolt 3 is spirally inserted in the positioning nut 2. The single-head locking bolt 3 is pushed and tightened against the inner wall of the cylinder by screwing on the positioning nut 2, so that the shape of the cylinder does not become concave and becomes an elliptical shape.
[0020] There are four arc-shaped support plates 1 in total, and five positioning nuts 2 are fixedly installed on the surface of each arc-shaped support plate 1; connection holes 101 are provided on the surface of the arc-shaped support plate 1 near both ends, and embedded grooves 102 are provided on the convex arc surface of the arc-shaped support plate 1, and six embedded grooves 102 are provided on each arc-shaped support plate 1; the four arc-shaped support plates 1 are connected end to end to form a circular ring, and the four arc-shaped support plates 1 are connected and fixed by connecting plates 4 and connecting plate bolts 5; the connecting plate 4 is fixed to the surface of the arc-shaped support plate 1 by connecting plate bolts 5 passing through the connecting holes 101 and the connecting holes 401, and the adjacent arc-shaped support plates 1 are connected to the arc-shaped support plate 1 by another connecting plate bolt 5 passing through the connecting holes 401 and the connecting holes 101 on another arc-shaped support plate 1, so that the four arc-shaped support plates 1 are connected end to end to form an annular support, wherein the connecting plate 4, the connecting plate bolts 5 and the connecting holes 101 are all structural members for fixing and connecting the four arc-shaped support plates 1.
[0021] It should be noted that the utility model is an auxiliary tooling to prevent cylinder deformation, wherein the positioning nut 2 is welded on the surface of four arc-shaped support plates 1, the single-head locking bolt 3 is screwed on the positioning nut 2, and the four arc-shaped support plates 1 are connected by connecting plates 4 and connecting plate bolts 5, and after being tightened, they are made into a fixed ring shape, and then the ring support is placed in the easily deformed area during the cylinder welding process, and the wedge block 6 is squeezed into the embedded groove 102 of the arc-shaped support plate 1 to increase the support points near the welding area, and the single-head locking bolt 3 is tightened to push against the inner wall of the cylinder. In the area near the welding point, the strength of the wedge block 6 and the strength of the single-head locking bolt 3 to push outward should be increased, so that the support expansion force on the inner wall of the cylinder is sufficient to resist the deformation force generated during the welding process, and ensure that the ellipticity of the cylinder will not change due to the heat of welding.
[0022] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. An auxiliary tool for preventing cylinder deformation, characterized in that: It comprises an arc-shaped support plate (1), a connecting plate (4), a connecting plate bolt (5) and a wedge-shaped block (6); a positioning nut (2) is fixedly mounted on the surface of the arc-shaped support plate (1), and a single-head locking bolt (3) is spirally inserted in the positioning nut (2).
2. The auxiliary tool for preventing cylinder deformation according to claim 1, characterized in that: There are four arc-shaped support plates (1) in total, and five positioning nuts (2) are fixedly mounted on the surface of each arc-shaped support plate (1).
3. The auxiliary tool for preventing cylinder deformation according to claim 2, characterized in that: The surface of the arc-shaped support plate (1) is provided with connection holes (101) near both ends, the convex arc surface of the arc-shaped support plate (1) is provided with embedding grooves (102), and each of the arc-shaped support plates (1) is provided with six embedding grooves (102).
4. The auxiliary tool for preventing cylinder deformation according to claim 3 is characterized in that: The four arc-shaped support plates (1) are connected end to end to form a circular ring, and the four arc-shaped support plates (1) are connected and fixed via connecting plates (4) and connecting plate bolts (5).
5. The auxiliary tool for preventing cylinder deformation according to claim 4, characterized in that: The connecting plate (4) is fixed to the surface of the arc-shaped support plate (1) by means of connecting plate bolts (5) passing through the connecting holes (101) and the connection holes (401), and adjacent arc-shaped support plates (1) are connected to each other by means of another connecting plate bolt (5) passing through the connection holes (401) and the connecting holes (101) on another arc-shaped support plate (1).
