Flange plate polishing device

By designing a flange grinding device including a workbench, tire tool and grinding mechanism, the problems of flexibility and maintenance cost of flange grinding devices in the prior art are solved, and efficient flange grinding and reduced production and Maintenance cost.

CN222155032UActive Publication Date: 2024-12-13COSYS (DALIAN) NEW MATERIAL PROD CO LTD
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Patent Information

Application Number
CN202420835501.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-22
Publication Date
2024-12-13
Estimated Expiration
2034-04-22

AI Technical Summary

Technical Problem

The existing flange grinding devices are inadequate in flexibility and versatility and high maintenance costs when dealing with flanges of different models and complex shapes.

Method used

A flange grinding device including a workbench, controller, tire gear, grinding mechanism and compression mechanism is designed, powered by a drive belt and driven wheel, and used for fixing sleeves, support seats, transpositions, grinding pads and inner wall grinding. The sleeve achieves polishing or deburring effect, and adapts to different types of flanges by replacing the tire, and simplifies the positioning and fixing of the workpiece.

Benefits of technology

Improve processing efficiency and device flexibility and versatility, reduce production and maintenance costs, simplify operation and daily maintenance, and extend the service life of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a flange plate polishing device, which relates to the technical field of polishing, and comprises a working table, a controller and a switching power supply, a mould is arranged above the working table, a polishing mechanism is arranged in the middle of the mould, a pressing mechanism is arranged above the mould, a motor is arranged on the side of the working table, and the motor is connected with the controller. The motor provides power for the polishing mechanism through the transmission belt and the driven wheel. The flange polishing machine is compact in overall design, the polishing or deburring effect can be achieved through the polishing mechanism, the machining efficiency is improved, the flange polishing machine can adapt to flange polishing of different models by replacing the clamping fixture, the production cost is reduced, the production efficiency is improved, the operation difficulty and errors are reduced, and the production efficiency is improved. And due to the design of the polishing pad and the inner wall polishing sleeve, the polishing pad and the inner wall polishing sleeve can be periodically replaced, so that the service life of the equipment is prolonged, the maintenance cost is reduced, and daily cleaning and maintenance become simple and rapid.
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Description

Technical Field

[0001] The utility model relates to the technical field of grinding, in particular to a flange grinding device. Background Art

[0002] Flange, also known as flange flange or flange. Flange is a part that connects shafts to each other and is used to connect pipe ends. There are also flanges used on the inlet and outlet of equipment, which are used to connect two devices, such as reducer flanges. Flange connection or flange joint refers to a detachable connection in which flanges, gaskets and bolts are connected to each other as a combined sealing structure. Pipe flange refers to the flange used for piping in pipeline devices. When used on equipment, it refers to the inlet and outlet flanges of the equipment. There are holes on the flange, and bolts connect the two flanges tightly. Gaskets are used to seal between flanges. Flanges are divided into threaded connection (threaded connection) flanges, welding flanges and clamping flanges. Before the flanges are produced and put into use, the burrs on their surfaces need to be polished to ensure the sealing of the pipe connection. A common method used by technicians in this field is to design a grinding device or equipment, such as the authorized patent CN202321559302.3, a flange corner grinding device, which can solve the grinding problem well. However, if the product model is single, single-sided and inner diameter grinding, or grinding in the form of a mold limiter, is used less than the above-mentioned patented parts, which can save costs and simplify maintenance. Utility Model Content

[0003] The purpose of the utility model is to provide a flange grinding device to solve the problems raised in the above background technology.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a flange grinding device, comprising a workbench, a controller and a switching power supply, a jig is provided above the workbench, a grinding mechanism is provided in the middle of the jig, the grinding mechanism includes a fixed sleeve, a supporting seat, a rotating seat, a grinding pad and an inner wall grinding sleeve, a clamping mechanism is provided above the jig, a motor is provided on the side of the workbench, and the motor provides power to the grinding mechanism through a transmission belt and a driven wheel.

[0005] Furthermore: the fixed sleeve is fixedly connected to the bottom of the workbench, the support seat is located in the middle of the fixed sleeve, the rotating seat is inserted above the support seat, and the grinding pad and the inner wall grinding sleeve are both sleeved above the rotating seat.

[0006] Preferably: a support bearing is provided between the fixed sleeve and the support seat, the lower part of the support seat is interconnected with the driven wheel, the lower part of the rotating seat is slidably connected with the support seat and a spring is provided between the two, a damping bearing is provided between the upper part of the rotating seat and the inner wall grinding sleeve, a limit ring is provided on the outside of the grinding pad, and the limit ring is fixedly connected to the rotating seat.

[0007] Preferably: a sliding groove is provided on the lower outer wall of the swivel seat, a countersunk screw is provided on the support seat, the head of the countersunk screw is located in the sliding groove, and a limiting plate is provided on the top of the swivel seat.

[0008] Furthermore: the tire mold includes a tire mold ring seat, the tire mold ring seat is interconnected with the workbench, and a pin is provided above the tire mold ring seat.

[0009] Furthermore: the clamping mechanism includes a clamping bracket, the clamping bracket is fixedly connected to the workbench, the head of the clamping bracket is provided with a clamping cylinder, and the lower head of the clamping cylinder is provided with a pressure plate.

[0010] Compared with the prior art, the beneficial effects of the utility model are: the overall design of the utility model is compact, and the polishing or deburring effect can be achieved through the grinding mechanism, thereby improving the processing efficiency. By replacing the mold, it can adapt to the grinding of flanges of different types, which greatly enhances the flexibility and versatility of the device, reduces production costs, and improves production efficiency. The design of the clamping mechanism makes the positioning and fixing of the flange workpiece simple and fast, reduces the difficulty of operation and errors, and the design of the grinding pad and the inner wall grinding sleeve allows them to be replaced periodically, which extends the service life of the equipment, reduces maintenance costs, and makes daily cleaning and maintenance simple and quick. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a schematic diagram of the structure of the utility model;

[0012] Figure 2 It is the front view of the utility model;

[0013] Figure 3 It is a schematic diagram of AA section view;

[0014] Figure 4 This is a bottom view of the utility model;

[0015] Figure 5 This is an enlarged schematic diagram of the grinding mechanism B;

[0016] Figure 6 This is a working diagram of the utility model.

[0017] In the figure: 1, workbench, 2, jig, 3, grinding mechanism, 4, controller, 5, clamping mechanism, 6, motor, 7, switch power supply, 8, driven wheel, 9, transmission belt, 10, tensioning wheel, 11, flange workpiece, 201, jig ring seat, 202, pin, 301, fixed sleeve, 302, support seat, 303, swivel seat, 304, support bearing, 305, damping bearing, 306, grinding pad, 307, limit ring, 308, inner wall grinding sleeve, 309, spring, 310, slide groove, 311, countersunk screw, 312, limit plate, 501, clamping cylinder, 502, clamping cylinder, 503, pressure plate. DETAILED DESCRIPTION

[0018] The present invention will be described below based on the embodiments in conjunction with the accompanying drawings in the embodiments of the present invention. However, it is worth noting that the present invention is not limited to these embodiments. In the detailed description of the present invention below, some specific details are described in detail. However, for the parts that are not described in detail, those skilled in the art can also fully understand the present invention.

[0019] In addition, those skilled in the art should understand that the drawings are only provided to illustrate the purpose, features and advantages of the present invention, and the drawings are not actually drawn according to scale.

[0020] At the same time, unless the context clearly requires otherwise, the words "include", "comprises" and similar words throughout the specification and claims should be interpreted as inclusive rather than exclusive or exhaustive; that is, the meaning is "including but not limited to".

[0021] See also Figure 1-Figure 6 The utility model provides a technical solution: including a workbench 1, a controller 4 and a switching power supply 7, characterized in that: a jig 2 is provided above the workbench 1, a grinding mechanism 3 is provided in the middle of the jig 2, the grinding mechanism 3 includes a fixed sleeve 301, a support seat 302, a rotating seat 303, a grinding pad 306 and an inner wall grinding sleeve 308, a clamping mechanism 5 is provided above the jig 2, and a motor 6 is provided on the side of the workbench 1, and the motor 6 provides power to the grinding mechanism 3 through a transmission belt 9 and a driven wheel 8.

[0022] The fixing sleeve 301 is fixedly connected to the bottom of the workbench 1 , the supporting seat 302 is located in the middle of the fixing sleeve 301 , the rotating seat 303 is inserted above the supporting seat 302 , and the polishing pad 306 and the inner wall polishing sleeve 308 are both sleeved above the rotating seat 303 .

[0023] A support bearing 304 is provided between the fixed sleeve 301 and the support seat 302, the support seat 302 is interconnected with the driven wheel 8 at the bottom, the rotating seat 303 is slidingly connected with the support seat 302 at the bottom and a spring 309 is provided between the two, a damping bearing 305 is provided between the top of the rotating seat 303 and the inner wall polishing sleeve 308, a limiting ring 307 is provided on the outside of the polishing pad 306, and the limiting ring 307 is fixedly connected to the rotating seat 303.

[0024] A sliding groove 310 is provided on the lower outer wall of the rotating seat 303 , a countersunk screw 311 is provided on the supporting seat 302 , and the head of the countersunk screw 311 is located in the sliding groove 310 , and a limiting plate 312 is provided on the top of the rotating seat 303 .

[0025] The jig 2 includes a jig ring seat 201 , the jig ring seat 201 is interconnected with the workbench 1 , and a pin 202 is provided above the jig ring seat 201 .

[0026] The clamping mechanism 5 includes a clamping bracket 501 , which is fixed to the workbench 1 . A clamping cylinder 502 is disposed at the head of the clamping bracket 501 , and a pressure plate 503 is disposed at the lower head of the clamping cylinder 502 .

[0027] When using this utility model, if the attached Figure 6 As shown, the flange workpiece 11 is placed on the jig 2 by a robot or manually, and the through hole of the flange workpiece 11 is sleeved on the corresponding pin 202 to prevent twisting, and then the clamping cylinder 502 on the clamping mechanism 5 is inflated to drive the pressure plate 503 to press down. Due to the action of the spring 309, it has a certain buffering effect. Then the motor 6 is started by the controller 4, and the motor 6 drives the grinding mechanism 3 to rotate through the transmission belt 9 and the driven wheel 8. To prevent the transmission belt 9 from sliding, a tensioning wheel 10 is added. The inner wall and the bottom can achieve grinding effects at different speeds through the action of the damping bearing 305, which can achieve polishing or deburring. Depending on the situation, single-sided grinding or flipping grinding can be performed. The jig 2 can be replaced to adapt to different types of flange grinding. The grinding pad 306 and the inner wall grinding sleeve 308 are replaced periodically according to actual usage.

[0028] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A flange grinding device, comprising a workbench (1), a controller (4) and a switching power supply (7), characterized in that: A jig (2) is provided above the workbench (1), a grinding mechanism (3) is provided in the middle of the jig (2), the grinding mechanism (3) comprises a fixing sleeve (301), a supporting seat (302), a rotating seat (303), a grinding pad (306) and an inner wall grinding sleeve (308), a clamping mechanism (5) is provided above the jig (2), and a motor (6) is provided on the side of the workbench (1), and the motor (6) provides power to the grinding mechanism (3) through a transmission belt (9) and a driven wheel (8).

2. A flange grinding device according to claim 1, characterized in that: The fixed sleeve (301) is fixedly connected to the bottom of the workbench (1), the support seat (302) is located in the middle of the fixed sleeve (301), the rotating seat (303) is inserted above the support seat (302), and the polishing pad (306) and the inner wall polishing sleeve (308) are both sleeved above the rotating seat (303).

3. A flange grinding device according to claim 2, characterized in that: A support bearing (304) is provided between the fixed sleeve (301) and the support seat (302); the support seat (302) is interconnected with the driven wheel (8) at its lower part; the rotating seat (303) is slidably connected with the support seat (302) at its lower part and a spring (309) is provided between the two; a damping bearing (305) is provided between the upper part of the rotating seat (303) and the inner wall grinding sleeve (308); a limiting ring (307) is provided on the outside of the grinding pad (306); and the limiting ring (307) is fixedly connected to the rotating seat (303).

4. A flange grinding device according to claim 3, characterized in that: A sliding groove (310) is provided on the lower outer wall of the rotating seat (303), a countersunk screw (311) is provided on the supporting seat (302), the head of the countersunk screw (311) is located in the sliding groove (310), and a limiting plate (312) is provided on the top of the rotating seat (303).

5. A flange grinding device according to claim 1, characterized in that: The jig (2) comprises a jig ring seat (201), the jig ring seat (201) is interconnected with the workbench (1), and a pin (202) is provided above the jig ring seat (201).

6. A flange grinding device according to claim 1, characterized in that: The clamping mechanism (5) comprises a clamping bracket (501), the clamping bracket (501) is fixedly connected to the workbench (1), a clamping cylinder (502) is provided at the head of the clamping bracket (501), and a pressure plate (503) is provided at the lower head of the clamping cylinder (502).