Wet winding product curing machine tool

By designing a rotary curing machine tool, the problem of excessive glue flow during the curing process of wet winding products is solved, the uniformity of glue distribution and product quality is improved, the problems of uneven glue content and local color difference are solved, and production is improved Efficiency and applicability of equipment.

CN222156285UActive Publication Date: 2024-12-13SHANGHAI FRP RES INST
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Patent Information

Application Number
CN202420540260.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-19
Publication Date
2024-12-13
Estimated Expiration
2034-03-19

AI Technical Summary

Technical Problem

The existing curing method of wet winding products causes excessive glue flow to the product, resulting in uneven glue content and local color difference defects.

Method used

Design a wet winding product curing machine tool, and continuously rotate the wet winding product through a rotating clamping device to make the glue distribution more evenly and avoid the problems of flowing glue and local color difference. The machine tool adopts a support frame, clamping device and a rotating shaft driven by the motor, combined with flat double sprockets and chain transmission to achieve simultaneous rotation of multiple products, improving efficiency and stability, and avoiding glue dripping through collecting space and baffles.

Benefits of technology

The uniformity of the gel distribution is achieved, the quality of wet-wrapped products is improved, energy saving, production costs are reduced, and the applicability and stability of the equipment is improved, and the pollution of the product is avoided.

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Abstract

The utility model provides a curing machine tool for wet winding products, and belongs to the field of wet winding. Comprising a supporting frame which is provided with a clamping device. The clamping device comprises a main shaft device and an ejector pin set, and the main shaft device and the ejector pin set are located on the two sides of the supporting frame correspondingly so as to clamp the wet-process winding product; the spindle device is provided with a rotating shaft and driven by the motor to rotate along the rotating shaft, and the ejector pin is opposite to the rotating shaft and used for abutting and supporting the wet-process winding product to keep horizontal. A plurality of clamping devices are arranged on the supporting frame, and every two adjacent clamping devices are in transmission connection through flat double chain wheels arranged side by side in cooperation with a chain, so that the clamping devices can rotate at the same time. And the wet winding product can be cured in the rotating process, so that the glue content of each part of the product is more uniform, and the color and the structure are more uniform.
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Description

Technical Field

[0001] The present application relates to the field of wet wound product processing, and in particular to a wet wound product curing machine tool. Background Art

[0002] The wet winding process is a method for preparing composite materials. The main process is to impregnate continuous fiber filaments or fiber cloth in resin, then directly wind them on the mold under the guidance of the wire nozzle, and then place them. As the resin hardens, the fibers are bonded together to achieve the purpose of curing and molding. Compared with dry winding, the cost of wet winding can be reduced by 40%, and due to the effect of winding tension, the airtightness is good. However, the glue content and distribution of the wet winding process affect the final quality of the product.

[0003] In the prior art, after the wet winding products are formed, they are generally placed vertically in a room temperature environment or in an oven for curing. At this time, the resin above the product will flow to the bottom of the product due to gravity. This curing method will cause excessive glue flow in the product, which can easily cause defects such as uneven glue content and local color difference in the product. Utility Model Content

[0004] The purpose of the present application is to solve the problem in the prior art that the original curing method will cause excessive glue flow in the product, which is very likely to cause defects such as uneven glue content in the product and local color difference.

[0005] An embodiment of the present application provides a wet-wound product curing machine, which allows the wet-wound product to continuously rotate during the curing process, so that the glue is distributed more evenly on the product, avoiding problems such as glue flow and local color difference.

[0006] The embodiment of the present application provides a wet wound product curing machine, wherein the support frame is provided with a clamping device; the clamping device comprises a spindle device and an ejector pin, and the spindle device and the ejector pin are respectively located on both sides of the support frame, so as to clamp the wet wound product;

[0007] The spindle device has a rotating shaft, and the spindle device is driven by a motor to rotate along the rotating shaft;

[0008] The ejector set includes an ejector sleeve and an ejector pin, wherein the ejector pin is opposite to the rotating shaft and is used to support the wet-wound product to keep it horizontal, and the ejector pin is rotatably connected to the ejector sleeve through a thread, and the purpose of clamping the core mold and fixing the wet-wound product is achieved by rotating the ejector pin;

[0009] A plurality of the clamping devices are arranged on the support frame, and adjacent clamping devices are connected by a flat double sprocket and a chain arranged side by side, so that the clamping devices can rotate in the same direction at the same time.

[0010] By using the above technical solution, the wet-wound product can be suspended on the support frame through the clamping device, and the wet-wound product can be driven by a motor to rotate continuously, and solidified during the rotation process, so that the overall distribution of the glue is more uniform, glue flow is less likely to occur, and the quality of the wet-wound product is better; on the other hand, a plurality of adjacent clamping devices are installed on the support frame, and a plurality of wet-wound products can be placed at the same time. At the same time, the flat double sprockets arranged on the adjacent clamping devices are connected by a chain drive, so that one motor can be used to drive all the wet-wound products to rotate at the same time, which makes the efficiency higher, saves energy, and can ensure that all the wet-wound products can rotate in the same direction; the ejector pin can be extended by rotation to support the wet-wound product, which is easier to operate and plays a supporting role, so that the wet-wound product remains horizontal.

[0011] In one embodiment, at least two guide rails are further provided on the support frame, and the guide rails are arranged in parallel along the connecting direction of the spindle device and the ejector pin. A guide rail slider is slidably provided on the guide rail, and the ejector pin is fixedly provided on the guide rail slider.

[0012] By adopting this solution, the distance between the ejector pin and the spindle device can be adjusted by means of the slider and the slide rail. When clamping, the slider is adjusted to bring the ejector pin closer to the wet-wound product, so that the equipment can meet the rotational curing requirements of products of different lengths.

[0013] In one embodiment, the motor is fixed on a supporting frame, and an output end of the motor is connected to a spindle device through a chain to drive the spindle device to rotate.

[0014] A toothed chain is used to drive the main shaft device to rotate, which has a simple structure and lower cost.

[0015] In one embodiment, the ejector sleeve is fixedly connected to the guide rail slider.

[0016] In one embodiment, a collecting space is provided below the connecting line between the spindle device and the ejector set, in which a collecting bucket can be placed to collect dripping resin, and baffles are installed on the spindle device and the motor.

[0017] This technical solution can prevent the glue from dripping onto the ground, making it difficult to clean up, or dripping onto the spindle device and affecting the operation of the device.

[0018] In one embodiment, the spindle device includes a three-jaw chuck for clamping the core mold, a bearing seat is fixedly installed on the support frame, a bearing is arranged in the bearing seat, and one end of the three-jaw chuck is rotatably connected to the bearing through a transmission shaft;

[0019] A support seat is arranged between the three-jaw chuck and the bearing seat. The support seat is fixed on the support frame and is used to support the transmission shaft. The transmission shaft is fixedly connected with flat double sprockets arranged side by side. The flat double sprockets on adjacent transmission shafts are connected by chain transmission.

[0020] By adopting this technical solution, a three-jaw chuck can be used to clamp different types of wet-wound products, which is more applicable. In order to make the structure more stable, a support seat is added.

[0021] In one embodiment, two support seats are used on each transmission shaft, and the support seats include a bearing seat and a bearing. The bearing seat is fixed on the support frame, and the bearing is arranged in the bearing seat. The transmission shaft passes through the bearing, and the bearing provides support for the transmission shaft without affecting the rotation of the transmission shaft.

[0022] This support method can constrain the movement of the main shaft device, and the two support seats are set to prevent the structure from shaking when rotating, thereby improving stability and increasing bearing capacity.

[0023] In one embodiment, a lampshade cover plate may be installed above the support frame, so that all wet-wound products can be covered in the cover plate.

[0024] Adopting this solution can make the product less likely to be contaminated by the outside world.

[0025] Other features and corresponding beneficial effects of the present invention are described in the latter part of the specification, and it should be understood that at least part of the beneficial effects become obvious from the description in the specification of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 : An elevation view of a wet winding product curing machine provided by an embodiment of the present invention;

[0027] Figure 2 : A three-dimensional diagram of the ejector set of a wet winding product curing machine provided by an embodiment of the present invention;

[0028] Figure 3 : A three-dimensional diagram of the spindle device of a wet winding product curing machine provided by an embodiment of the present invention;

[0029] Figure 4 : A side view of a wet winding product curing machine provided by an embodiment of the present invention.

[0030] Description of reference numerals:

[0031] 1. Support frame;

[0032] 2. Clamping device;

[0033] 21. Spindle device;

[0034] 211, three-jaw chuck; 212, bearing seat; 213, transmission shaft; 214, flat double sprocket

[0035] 22. Thimble set;

[0036] 221, ejector sleeve; 222, ejector;

[0037] 3. Guide rails;

[0038] 4. Guide rail slider. DETAILED DESCRIPTION

[0039] The following specific embodiments illustrate the implementation of the present invention, and those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification. Although the description of the present invention will be introduced in conjunction with the preferred embodiment, this does not mean that the features of this invention are limited to this implementation. On the contrary, the purpose of introducing the invention in conjunction with the implementation is to cover other options or modifications that may extend based on the claims of the present invention. In order to provide a deep understanding of the present invention, the following description will include many specific details. The present invention can also be implemented without using these details. In addition, in order to avoid confusion or blurring the focus of the present invention, some specific details will be omitted in the description. It should be noted that the embodiments of the present invention and the features in the embodiments can be combined with each other without conflict.

[0040] It should be noted that in this specification, similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings.

[0041] The technical solution of the present invention will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0042] In the description of the present invention, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, which are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.

[0043] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0044] In order to make the objectives, technical solutions and advantages of the present invention more clear, the embodiments of the present invention will be further described in detail below with reference to the accompanying drawings.

[0045] See also Figure 1 , Figure 1 An elevation view of a wet winding product curing machine provided in an embodiment of the present invention.

[0046] like Figure 1 A wet wound product curing machine comprises a support frame 1, a clamping device 2 is installed on the support frame 1, the clamping device 2 is composed of a main shaft device 21 installed on one side of the support frame 1 and an ejector set 22 opposite thereto on the other side, the ejector set 22 comprises an ejector set 221 and an ejector 222, the main shaft device 21 and the ejector 222 respectively support one end of the wet wound product so that the wet wound product can be suspended and kept horizontal, a plurality of clamping devices 2 are arranged on the support frame 1, adjacent clamping devices 2 are connected by a chain, when a motor drives a main shaft device 21 to rotate, other main shaft devices 21 are also driven to operate through the chain, and a plurality of main shaft devices 21 can be driven to operate by only one motor, and when a plurality of wet wound products are loaded at one time, the number of motors can be reduced to save energy consumption.

[0047] At least two guide rails 3 are also provided on the support frame 1. The guide rails 3 are arranged in parallel along the connecting direction of the spindle device 21 and the ejector pin 222. A guide rail slider 4 is slidably provided on the guide rail 3. The ejector pin 222 is fixedly provided on the guide rail slider 4. The guide rail slider 4 is also installed with a fastening bolt for fixing the guide rail slider 4 on the guide rail 3.

[0048] See also Figure 2 , Figure 2 A three-dimensional diagram of a wet winding product curing machine tool ejector set 22 parts provided in an embodiment of the present invention.

[0049] like Figure 2 In one embodiment, the ejector sleeve 22 includes an ejector sleeve 221 and an ejector pin. The ejector sleeve 221 is fixedly connected to the guide rail slider 4. The ejector pin 222 is rotatably connected to the ejector sleeve 221 through a thread. The purpose of clamping the core mold and fixing the wet-wound product is achieved by rotating the ejector pin 222. Bolts are also provided on the ejector pin 222 for fixing the ejector pin.

[0050] In one embodiment, baffles are installed on the spindle device 21 and the motor to prevent glue from dripping onto the device and affecting the operation of the device. In addition, there is a collection space below the line connecting the spindle device 21 and the ejector pin 222, where a collection bucket can be placed to collect dripping resin.

[0051] See also Figure 3 and Figure 4 , Figure 3 A three-dimensional view of a spindle device 21 of a wet winding product curing machine tool provided in an embodiment of the present invention. Figure 4 A side view of a wet winding product curing machine provided in an embodiment of the present invention.

[0052] like Figure 3 In one embodiment, the spindle device 21 includes a three-jaw chuck 211 for clamping the core mold and a bearing seat 212 installed on the support frame 1. A bearing is arranged in the bearing seat 212. One end of the three-jaw chuck 211 is rotatably connected to the bearing through a transmission shaft 213, and the other end of the three-jaw chuck 211 is used to clamp the wet-wound product. A support seat is arranged between the three-jaw chuck 211 and the bearing seat 212. The support seat is fixed on the support frame 1 and is used to support the transmission shaft 213. The transmission shaft 213 is fixedly connected with a flat double sprocket 214 arranged side by side. The flat double sprockets 214 on adjacent transmission shafts 213 are connected through chain transmission.

[0053] In one embodiment, the flat double sprocket 214 is a flat double 6-tooth 26-tooth sprocket, which is convenient for chain installation and also convenient for the motor to drive the flat double sprocket 214 to rotate.

[0054] In one embodiment, two support seats are used on each transmission shaft, and the support seats include a bearing seat 212 and a bearing. The bearing seat 212 is fixed on the support frame 1, and the bearing is arranged in the bearing seat 212. The transmission shaft 213 passes through the bearing, and the bearing provides support for the transmission shaft 213 without affecting the rotation of the transmission shaft 213. In one embodiment, a lampshade cover plate can be installed above the support frame 1, and all wet-wound products can be covered in the cover plate.

[0055] When in use, first place one end of the wet-wound product on the spindle device 21, then adjust the slider to make the ejector set 22 close to the other end of the wet-wound product, after fixing the slider, adjust the ejector to support the wet-wound product to keep the wet-wound product level, and add a lampshade cover or put the machine tool into an oven as needed, and finally turn on the motor to solidify the wet-wound product during the rotation process to make the glue distribution more even.

[0056] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. A wet winding product curing machine, comprising a support frame, characterized in that: The support frame is provided with a clamping device; the clamping device comprises a main shaft device and an ejector set, the main shaft device and the ejector set are respectively located on both sides of the support frame to clamp the wet wound product; The spindle device has a rotating shaft, and the spindle device is driven by a motor to rotate along the rotating shaft; The ejector set includes an ejector sleeve and an ejector pin, wherein the ejector pin is opposite to the rotating shaft and is used to support the wet-wound product to keep it horizontal, and the ejector pin is rotatably connected to the ejector sleeve through a thread, and the purpose of clamping the core mold and fixing the wet-wound product is achieved by rotating the ejector pin; A plurality of the clamping devices are arranged on the support frame, and adjacent clamping devices are connected by flat double sprockets arranged side by side and chain transmission, so that the clamping devices can rotate in the same direction at the same time.

2. A wet winding product curing machine as claimed in claim 1, characterized in that: At least two guide rails are also arranged on the support frame. The guide rails are arranged in parallel along the connecting direction of the spindle device and the ejector pin. A guide rail slider is slidably arranged on the guide rail, and the ejector pin is fixedly arranged on the guide rail slider.

3. A wet winding product curing machine as claimed in claim 1, characterized in that: The motor is fixed on the supporting frame, and the output end of the motor is connected to a main shaft device through a gear chain to drive the main shaft device to rotate.

4. A wet winding product curing machine as claimed in claim 2, characterized in that: The ejector sleeve is fixedly connected to the guide rail slider.

5. A wet winding product curing machine as claimed in claim 1, characterized in that: A collecting space is provided below the connecting line between the spindle device and the ejector pin, in which a collecting bucket can be placed to collect dripping resin.

6. A wet winding product curing machine as claimed in claim 1, characterized in that: The spindle device includes a three-jaw chuck for clamping the core mold, a bearing seat is fixedly installed on the support frame, and one end of the three-jaw chuck is rotatably connected to the bearing seat through a transmission shaft; A support seat is arranged between the three-jaw chuck and the bearing seat. The support seat is fixed on the support frame and is used to support the transmission shaft. The transmission shaft is fixedly connected with flat double sprockets arranged side by side. The flat double sprockets on adjacent transmission shafts are connected by chain transmission.

7. A wet winding product curing machine as claimed in claim 1, characterized in that: A lampshade cover plate can be installed above the support frame, and all wet-wound products can be covered in the cover plate.