Film circulating cooler

By introducing the design of circulating coolant and stirring blade driving technology in the film cooler, the problem of the inability to circulate coolant is solved, the rapid cooling of the coolant and efficient cooling of the film are achieved, and the practicality and economicality of the equipment are improved. .

CN222156311UActive Publication Date: 2024-12-13FOSHAN DONGZHISHEN NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202420911439.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-28
Publication Date
2024-12-13
Estimated Expiration
2034-04-28

AI Technical Summary

Technical Problem

The existing film coolers cannot be circulated after the coolant is heat-exchanged, which reduces practicality.

Method used

A film circulation cooler is designed, including a cooling box, a conveying roller, a heat exchange mechanism and a circulation mechanism. The coolant temperature in the reservoir is reduced by a refrigerator, and the cooling liquid is quickly agitated by a stirring blade and a rotating rod driven by a motor. Combining the S-shaped heat exchange tube and the return tube enables the recycling of coolant.

Benefits of technology

The uniform and rapid cooling of the coolant is achieved, the cooling effect of the film is improved, the practicality of the cooler is improved, the waste of coolant is avoided, and the cost is reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a film circulating cooler, which belongs to the technical field of coolers and comprises a cooling box, a conveying roller is rotatably connected between opposite sides of the inner front wall and the inner back wall of the cooling box through a bearing, and a heat exchange mechanism used for reducing the surface temperature of a film is arranged at the bottom of an inner cavity of the cooling box. A circulating mechanism for circulating cooling liquid is arranged on the lower surface of the cooling box; the circulating mechanism comprises a liquid storage box fixed to the lower surface of the cooling box, and a protection box is fixed to the right side of the liquid storage box. According to the film circulating cooler, the temperature of cooling liquid in an inner cavity of the liquid storage box is reduced through the refrigerator, the circulating mechanism is arranged in the inner cavity of the liquid storage box, the temperature of the cooling liquid can be evenly and rapidly reduced through cooperation with the circulating mechanism, and the cooling liquid in the heat exchange pipes can flow back into the liquid storage box after adsorbing heat on the surface of a film; and therefore, the cooling effect of the film is improved, and practicability is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of coolers, in particular to a film circulation cooler. Background Art

[0002] A cooler is a type of heat exchange equipment used to cool fluids, usually using water or air as a coolant to remove heat. It can be mainly divided into shell and tube coolers, plate coolers and air-cooled coolers. Coolers are heat exchange devices commonly used in industrial sectors such as metallurgy, chemical industry, energy, transportation, light industry, and food.

[0003] A search revealed that Chinese Patent Publication No. CN217047173U discloses a cooling and tensioning device for processing plastic film, comprising a horizontally arranged cooling roller, with both ends of the cooling roller sealed and axially symmetrically connected to each other by connecting rotating pipes. The connecting rotating pipes on both sides are connected by an axially arranged spiral pipe, and the spiral pipe is in contact with the inner circumferential wall of the cooling roller. A bearing is axially sleeved on the connecting rotating pipe, and the bottom of the bearing is vertically supported by a lifting and positioning mechanism. The outer end of the connecting rotating pipe is rotatably sealed with a connecting elbow, and the lower end of the connecting elbow is sealed and connected to the inlet and outlet water pipes. This utility model allows coolant to continuously flow through the surface of the cooling roller, maintaining a uniform cooling effect on the plastic film. The bottom of the bearing is vertically supported by the lifting and positioning mechanism. This allows the tension contact between the cooling roller and the plastic film surface to be adjusted in time according to the cooling process of the plastic film, effectively improving the cooling effect of the plastic film. However, this utility model cannot circulate the coolant after it flows out of the cooling roller after heat exchange, which reduces its practicality. Utility Model Content

[0004] In response to the deficiencies of the existing technology, the utility model provides a thin film circulation cooler, which has the advantages of being able to circulate the coolant, etc., and solves the problem that the coolant cannot be circulated after flowing out of the cooling roller after heat exchange, thereby reducing practicality.

[0005] To achieve the above-mentioned object, the present invention provides the following technical solution: a film circulation cooler, comprising a cooling box, wherein a conveying roller is rotatably connected between the inner front wall and the inner back wall opposite to each other via a bearing, a heat exchange mechanism for reducing the surface temperature of the film is provided at the bottom of the inner cavity of the cooling box, and a circulation mechanism for circulating a coolant is provided on the lower surface of the cooling box;

[0006] The circulation mechanism includes a liquid storage tank fixed on the lower surface of the cooling box, a protective box fixed on the right side of the liquid storage tank, a No. 1 motor fixed on the right side wall of the inner cavity of the protective box, the output shaft of the No. 1 motor passes through the right side wall of the inner cavity of the liquid storage tank and extends to the inner cavity of the liquid storage tank and is fixed with a rotating rod, stirring blades are fixed at the upper and lower ends of the outer surface of the rotating rod, and a refrigerator is fixed in the middle of the inner bottom wall of the liquid storage tank.

[0007] Furthermore, the upper surface of the cooling box is hingedly connected to a box cover via a door hinge, and a sealing gasket is fixed to the lower surface of the box cover.

[0008] Furthermore, there are three conveying rollers, which are evenly distributed between the front wall and the inner back wall of the cooling box. A No. 2 motor is fixed on the back of the cooling box. The output shaft of the No. 2 motor passes through the cooling box and extends to the inner cavity of the cooling box and is fixed to the conveying roller at the far right.

[0009] Furthermore, the top of the right side of the liquid storage tank is connected to a liquid inlet pipe, and the outer surface of the liquid inlet pipe is threadedly connected to a sealing cover.

[0010] Furthermore, the number of the stirring blades is four, and the four stirring blades are evenly distributed at the upper and lower ends of the outer surface of the rotating rod.

[0011] Furthermore, the heat exchange mechanism includes a heat exchange tube fixed at the bottom of the inner cavity of the cooling box, a water pump is fixed at the bottom of the left side of the cooling box, the left end of the heat exchange tube passes through the left side wall of the inner cavity of the cooling box and extends to the left side of the cooling box and is connected with the water outlet end of the water pump, the water inlet end of the water pump is connected to the water inlet pipe, the right end of the heat exchange tube is connected to the return pipe, and the other end of the return pipe passes through the cooling box and extends to the inner cavity of the liquid storage tank.

[0012] Furthermore, the cross-sectional shape of the heat exchange tube is S-shaped, and the other end of the water inlet pipe passes through the left side wall of the inner cavity of the liquid storage tank and extends to the inner cavity of the liquid storage tank.

[0013] Compared with the existing technology, the technical solution of this application has the following beneficial effects:

[0014] The film circulation cooler lowers the temperature of the coolant in the liquid storage tank cavity through the refrigerator. A circulation mechanism is set in the inner cavity of the liquid storage tank. The cooperation with the circulation mechanism can make the temperature of the coolant drop evenly and quickly. The coolant in the heat exchange tube can flow back to the liquid storage tank after absorbing the heat on the surface of the film, thereby improving the cooling effect of the film and improving practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the cooling box and conveying roller structure of the utility model;

[0017] Figure 3 This is a schematic diagram of the circulation mechanism structure of the utility model;

[0018] Figure 4 This is a schematic diagram of the heat exchange mechanism structure of the utility model.

[0019] In the figure: 1 cooling box, 2 conveying roller, 3 heat exchange mechanism, 301 heat exchange tube, 302 water pump, 303 water inlet pipe, 304 return pipe, 4 circulation mechanism, 401 liquid storage tank, 402 protection box, 403 No. 1 motor, 404 rotating rod, 405 stirring blade, 406 refrigerator, 5 No. 2 motor. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0021] See also Figure 1-2 A film circulation cooler in this embodiment includes a cooling box 1, a conveying roller 2 is rotatably connected between the inner front wall and the inner back wall of the cooling box 1 through a bearing, a heat exchange mechanism 3 for reducing the surface temperature of the film is provided at the bottom of the inner cavity of the cooling box 1, and a circulation mechanism 4 for circulating the coolant is provided on the lower surface of the cooling box 1.

[0022] The upper surface of the cooling box 1 is hingedly connected to a box cover via a door hinge, and a sealing gasket is fixed to the lower surface of the box cover.

[0023] In this embodiment, there are three conveying rollers 2, which are evenly distributed between the inner front wall and the inner back wall of the cooling box 1. A No. 2 motor 5 is fixed on the back of the cooling box 1. The output shaft of the No. 2 motor 5 passes through the cooling box 1 and extends to the inner cavity of the cooling box 1 and is fixed to the conveying roller 2 at the far right.

[0024] See also Figure 3In order to quickly reduce the temperature of the coolant, the circulation mechanism 4 in this embodiment includes a liquid storage tank 401 fixed to the lower surface of the cooling box 1, a protective box 402 is fixed to the right side of the liquid storage tank 401, and a No. 1 motor 403 is fixed to the right side wall of the inner cavity of the protective box 402. The output shaft of the No. 1 motor 403 passes through the right side wall of the inner cavity of the liquid storage tank 401 and extends to the inner cavity of the liquid storage tank 401 and is fixed with a rotating rod 404. The upper and lower ends of the outer surface of the rotating rod 404 are fixed with stirring blades 405. When the No. 1 motor 403 is started, The output shaft of motor No. 1 403 rotates, thereby driving the rotating rod 404. The rotation of the rotating rod 404 drives the stirring blade 405 to rotate, thereby stirring the coolant in the inner cavity of the liquid storage tank 401, so that the temperature of the coolant is quickly reduced. A refrigerator 406 is fixed to the middle of the bottom wall of the liquid storage tank 401. One end of the film is fixed to the rightmost conveyor roller 2, and then the film is rolled on the outer surface of the leftmost conveyor roller 2. Then the box cover is closed and the refrigerator 406 is started. The refrigerator 406 can reduce the temperature of the coolant.

[0025] Among them, the top of the right side of the liquid storage tank 401 is connected to a liquid inlet pipe, and the outer surface of the liquid inlet pipe is threadedly connected to a sealing cover to facilitate the staff to add coolant. The number of stirring blades 405 is four, and the four stirring blades 405 are evenly distributed at the upper and lower ends of the outer surface of the rotating rod 404.

[0026] See also Figure 4 In order to circulate the coolant, the heat exchange mechanism 3 in this embodiment includes a heat exchange tube 301 fixed to the bottom of the inner cavity of the cooling box 1, and a water pump 302 is fixed to the bottom of the left side of the cooling box 1. The left end of the heat exchange tube 301 passes through the left side wall of the inner cavity of the cooling box 1 and extends to the left side of the cooling box 1 and is connected with the water outlet end of the water pump 302. The water inlet end of the water pump 302 is connected with the water inlet pipe 303. When the water pump 302 is started, the water inlet end of the water pump 302 draws the coolant in the inner cavity of the liquid storage tank 401 into the inner cavity of the heat exchange tube 301 through the water inlet pipe 303, and the No. 2 is started. Motor 5, the output shaft of motor No. 2 5 rotates to drive the rightmost conveying roller 2 to rotate, thereby moving the film. When the film passes through the heat exchange tube 301, the heat exchange tube 301 can absorb the heat on the surface of the film, thereby reducing the temperature of the film surface. The right end of the heat exchange tube 301 is connected to the return pipe 304, and the other end of the return pipe 304 passes through the cooling box 1 and extends to the inner cavity of the liquid storage tank 401. The water in the inner cavity of the heat exchange tube 301 can flow into the inner cavity of the liquid storage tank 401 through the return pipe 304, thereby circulating the coolant in the inner cavity of the heat exchange tube 301.

[0027] The cross-section of the heat exchange tube 301 is S-shaped, and the other end of the water inlet pipe 303 passes through the left side wall of the inner cavity of the liquid storage tank 401 and extends to the inner cavity of the liquid storage tank 401 .

[0028] It should be noted that the coolant in the heat exchange tube 301 can flow back into the liquid storage tank 401 after absorbing the heat on the film surface, thereby improving the cooling effect of the film, preventing a large amount of coolant from being wasted, and reducing costs.

[0029] The working principle of the above embodiment is:

[0030] (1) When cooling the film, first fix one end of the film on the rightmost conveyor roller 2, then roll the film onto the outer surface of the leftmost conveyor roller 2, and then close the box cover and start the refrigerator 406. The refrigerator 406 can reduce the temperature of the coolant. Then start the No. 1 motor 403. The output shaft of the No. 1 motor 403 rotates, thereby driving the rotating rod 404. The rotation of the rotating rod 404 drives the stirring blade 405 to rotate, thereby stirring the coolant in the inner cavity of the liquid storage tank 401, so that the temperature of the coolant can be quickly reduced.

[0031] (2) Then start the water pump 302. The water inlet end of the water pump 302 draws the coolant from the inner cavity of the liquid storage tank 401 to the inner cavity of the heat exchange tube 301 through the water inlet pipe 303. At this time, start the No. 2 motor 5. The output shaft of the No. 2 motor 5 rotates to drive the rightmost conveyor roller 2 to rotate, thereby moving the film. When the film passes through the heat exchange tube 301, the heat exchange tube 301 can absorb the heat on the surface of the film, thereby reducing the temperature of the film surface, and the water in the inner cavity of the heat exchange tube 301 can flow into the inner cavity of the liquid storage tank 401 through the return pipe 304, thereby circulating the coolant in the inner cavity of the heat exchange tube 301.

[0032] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply the existence of any such actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of other identical elements in the process, method, article, or device comprising the element.

[0033] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention.

Claims

1. A film circulation cooler, comprising a cooling box (1), characterized in that: A conveying roller (2) is rotatably connected between the inner front wall and the inner back wall of the cooling box (1) via a bearing, a heat exchange mechanism (3) for reducing the surface temperature of the film is provided at the bottom of the inner cavity of the cooling box (1), and a circulation mechanism (4) for circulating a cooling liquid is provided on the lower surface of the cooling box (1); The circulation mechanism (4) comprises a liquid storage tank (401) fixed on the lower surface of the cooling box (1), a protective box (402) fixed on the right side of the liquid storage tank (401), a No. 1 motor (403) fixed on the right side wall of the inner cavity of the protective box (402), an output shaft of the No. 1 motor (403) passing through the right side wall of the inner cavity of the liquid storage tank (401) and extending to the inner cavity of the liquid storage tank (401) and fixed with a rotating rod (404), stirring blades (405) fixed on the upper and lower ends of the outer surface of the rotating rod (404), and a refrigerator (406) fixed in the middle of the inner bottom wall of the liquid storage tank (401).

2. A film circulation cooler according to claim 1, characterized in that: The upper surface of the cooling box (1) is hingedly connected to a box cover via a door hinge, and a sealing gasket is fixed to the lower surface of the box cover.

3. The film circulation cooler according to claim 1, characterized in that: The number of the conveying rollers (2) is three, and the three conveying rollers (2) are evenly distributed between the inner front wall and the inner back wall of the cooling box (1) on the opposite side. A No. 2 motor (5) is fixed on the back of the cooling box (1), and the output shaft of the No. 2 motor (5) passes through the cooling box (1) and extends to the inner cavity of the cooling box (1) and is fixed to the conveying roller (2) at the far right.

4. The film circulation cooler according to claim 1, characterized in that: The top of the right side of the liquid storage box (401) is connected to a liquid inlet pipe, and the outer surface of the liquid inlet pipe is threadedly connected to a sealing cover.

5. The film circulation cooler according to claim 1, characterized in that: The number of the stirring blades (405) is four, and the four stirring blades (405) are evenly distributed at the upper and lower ends of the outer surface of the rotating rod (404).

6. The film circulation cooler according to claim 1, characterized in that: The heat exchange mechanism (3) comprises a heat exchange tube (301) fixed to the bottom of the inner cavity of the cooling box (1); a water pump (302) is fixed to the bottom of the left side of the cooling box (1); the left end of the heat exchange tube (301) passes through the left side wall of the inner cavity of the cooling box (1) and extends to the left side of the cooling box (1) and is connected to the water outlet end of the water pump (302); the water inlet end of the water pump (302) is connected to the water inlet pipe (303); the right end of the heat exchange tube (301) is connected to the return pipe (304); the other end of the return pipe (304) passes through the cooling box (1) and extends to the inner cavity of the liquid storage tank (401).

7. The film circulation cooler according to claim 6, characterized in that: The cross-sectional shape of the heat exchange tube (301) is S-shaped, and the other end of the water inlet pipe (303) penetrates the left side wall of the inner cavity of the liquid storage tank (401) and extends to the inner cavity of the liquid storage tank (401).