Ring beam structure

By using the first and second support beams of the casting parts to form an annular structure, the problems of complex structure and low processing efficiency of the existing ring beam are solved, and high-precision and high-efficiency processing effects are achieved.

CN222157599UActive Publication Date: 2024-12-13LINGONG GROUP (JINAN) HEAVY MACHINERY CO LTD
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Patent Information

Application Number
CN202421054926.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-15
Publication Date
2024-12-13
Estimated Expiration
2034-05-15

AI Technical Summary

Technical Problem

The steel plate welding structure of the existing ring beam structure is complex, resulting in low processing efficiency and difficult to ensure processing accuracy.

Method used

The first and second support beams of casting parts are manufactured through the casting process to form an annular structure, reduce welding points, and improve assembly accuracy and fixed strength.

Benefits of technology

It realizes a ring beam structure with simple structure, high machining accuracy, high overall strength and high machining efficiency, and improves assembly accuracy and fixed strength.

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Abstract

The utility model relates to the technical field of vehicles, and particularly discloses a ring beam structure which comprises a first supporting beam, an upper cross beam and two second supporting beams, and the first supporting beam is arranged in the first horizontal direction; one ends of the two second supporting beams are inserted into the two ends of the first supporting beam in a one-to-one correspondence mode, the two second supporting beams are fixedly connected with the two ends of the first supporting beam respectively, and the first supporting beam and the two second supporting beams are all casting parts; the two ends of the upper cross beam are connected with the other ends of the two second supporting beams correspondingly, and an annular structure is defined by the upper cross beam, the first supporting beam and the two second supporting beams. According to the arrangement, on one hand, the assembling precision between the first supporting beam and the two second supporting beams can be further improved, and on the other hand, the fixing strength between the first supporting beam and the two second supporting beams can be improved. Therefore, the ring beam structure has the advantages of being simple in structure, high in machining precision, high in overall strength and high in machining efficiency.
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Description

Technical Field

[0001] The utility model relates to the technical field of vehicles, in particular to a ring beam structure. Background Art

[0002] Engineering vehicles are specialized transportation equipment for open-pit mining. Low cost, heavy load, and high work efficiency have always been the goals pursued by customers. Production cost and efficiency are the key points of mine car design. The frame carries the mass of the vehicle and the cargo, while the ring beam is the main part that connects the front and rear longitudinal beams and bears bending, torsion and other forces.

[0003] In the prior art, the ring beam is mostly a steel plate welded structure, which has a complex overall structure and many welding points, resulting in low processing efficiency and difficulty in ensuring processing accuracy.

[0004] Therefore, a ring beam structure is urgently needed to solve the above problems. Utility Model Content

[0005] The utility model aims to provide a ring beam structure to solve the problem that most of the ring beams in the related art are steel plate welded structures with complex overall structures and many welding points, which leads to low processing efficiency and difficulty in ensuring processing accuracy.

[0006] The utility model provides a ring beam structure, which includes:

[0007] a first support beam, the first support beam being arranged along a first horizontal direction;

[0008] Two second support beams, one end of the two second support beams is plugged into the two ends of the first support beam in a one-to-one correspondence, the two second support beams are respectively fixedly connected to the two ends of the first support beam, and the first support beam and the two second support beams are all castings;

[0009] An upper cross beam, both ends of which are respectively connected to the other ends of the two second support beams, and the upper cross beam, the first support beam and the two second support beams are arranged to form a ring structure.

[0010] As a preferred technical solution for the ring beam structure, the second support beam includes a main body and a first connecting portion and a second connecting portion protruding from both sides of the main body along a second horizontal direction, the first connecting portions of the two second support beams are used to be plugged into the corresponding main longitudinal beams and fixedly connected to each other, the second connecting portions of the two second support beams are used to be plugged into the corresponding secondary longitudinal beams and fixedly connected to each other, and the first horizontal direction is perpendicular to the second horizontal direction.

[0011] As a preferred technical solution of the ring beam structure, the first connecting portion includes a first support plate and a second support plate spaced apart in the vertical direction, the first support plate, the second support plate and the body are arranged to form a first U-shaped groove, the main longitudinal beam is inserted into the corresponding first U-shaped groove, and the first support plate and the second support plate are respectively abutted against the main longitudinal beam;

[0012] The second connecting portion includes a third support plate and a fourth support plate arranged at intervals along the vertical direction, the third support plate, the fourth support plate and the main body are arranged to form a second U-shaped groove, the secondary longitudinal beam is inserted into the corresponding second U-shaped groove, and the third support plate and the fourth support plate are respectively abutted against the secondary longitudinal beam.

[0013] As a preferred technical solution of the ring beam structure, the first connecting portion further includes a first plug-in portion, the first plug-in portion is located between the first support plate and the second support plate, and the first plug-in portion is used to be inserted into the corresponding main longitudinal beam and to abut against the inner wall of the corresponding main longitudinal beam;

[0014] The second connection portion further includes a second plug-in portion, which is located between the third support plate and the fourth support plate, and is used to be inserted into the corresponding secondary longitudinal beam and to abut against the inner wall of the corresponding secondary longitudinal beam.

[0015] As a preferred technical solution of the ring beam structure, a first reinforcing rib is provided between the first support plate and the body on one side away from the second support plate;

[0016] A second reinforcing rib is provided between the body and a side of the third support plate away from the fourth support plate, and a third reinforcing rib is provided between the body and a side of the fourth support plate away from the third support plate.

[0017] As a preferred technical solution for the ring beam structure, a fourth reinforcing rib is provided between the first plug-in portion and the main body on one side along the first horizontal direction.

[0018] As a preferred technical solution for the ring beam structure, the upper cross beam is a box-type structure.

[0019] As a preferred technical solution for the ring beam structure, the two ends of the upper cross beam are detachably connected to the other ends of the two second support beams in a one-to-one correspondence.

[0020] As a preferred technical solution for the ring beam structure, the first support beam and the two second support beams are hollow parts.

[0021] As a preferred technical solution for the ring beam structure, it also includes a plurality of supports, which are pin-connected to the first support beam for positioning and fixedly connected to the first support beam.

[0022] The beneficial effects of the utility model are:

[0023] The utility model provides a ring beam structure, which includes a first support beam, an upper cross beam and two second support beams, wherein the first support beam is arranged along a first horizontal direction; one end of the two second support beams is plugged in one-to-one with the two ends of the first support beam, and the two second support beams are respectively fixedly connected to the two ends of the first support beam, and the first support beam and the two second support beams are all castings; the two ends of the upper cross beam are respectively connected to the other ends of the two second support beams, and the upper cross beam, the first support beam and the two second support beams are surrounded to form a ring structure. The first support beam and the two second support beams of the ring beam structure are all castings cast by a casting process, so the structure is simple, the welding points are few, and the processing accuracy is high, the one end of the two second support beams is plugged in one-to-one with the two ends of the first support beam, and the two second support beams are respectively fixedly connected to the two ends of the first support beam, and the arrangement can further improve the assembly accuracy between the first support beam and the two second support beams on the one hand, and can improve the fixing strength between the first support beam and the two second support beams on the other hand. Therefore, the ring beam structure has the advantages of simple structure, high processing accuracy, high overall strength and high processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is a structural schematic diagram of the ring beam structure in the embodiment of the utility model;

[0025] Figure 2 It is a schematic diagram of the assembly of the ring beam structure, the main longitudinal beam and the secondary longitudinal beam in the embodiment of the utility model;

[0026] Figure 3 The structure of the second support beam in the embodiment of the utility model is shown in FIG. Figure 1 ;

[0027] Figure 4 The structure of the second support beam in the embodiment of the utility model is shown in FIG. Figure 2 ;

[0028] Figure 5 This is a schematic diagram of the structure of the first support beam in an embodiment of the utility model;

[0029] Figure 6 It is a cross-sectional view of the first support beam in the embodiment of the utility model.

[0030] In the figure:

[0031] X, first horizontal direction; Y, second horizontal direction; Z, vertical direction;

[0032] 100, main longitudinal beam; 200, secondary longitudinal beam;

[0033] 1. The first support beam;

[0034] 2. second support beam; 21. body; 22. first connection part; 221. first support plate; 222. second support plate; 223. first plug-in part; 224. first reinforcing rib; 225. fourth reinforcing rib; 23. second connection part; 231. third support plate; 232. fourth support plate; 233. second plug-in part; 234. second reinforcing rib; 235. third reinforcing rib;

[0035] 3. Upper crossbeam; 4. Support; 41. Positioning pin. DETAILED DESCRIPTION

[0036] The technical solution of the utility model will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0037] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. Among them, the terms "first position" and "second position" are two different positions, and the first feature "above", "above" and "above" the second feature include the first feature being directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. The first feature "below", "below" and "below" the second feature include the first feature being directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.

[0038] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0039] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.

[0040] like Figure 1 to Figure 6 As shown, this embodiment provides a ring beam structure, which includes a first support beam 1, an upper cross beam 3 and two second support beams 2. The first support beam 1 is arranged along the first horizontal direction X; one end of the two second support beams 2 is plugged into the two ends of the first support beam 1 in a one-to-one correspondence, and the two second support beams 2 are respectively fixedly connected to the two ends of the first support beam 1, and the first support beam 1 and the two second support beams 2 are all castings; the two ends of the upper cross beam 3 are respectively connected to the other ends of the two second support beams 2, and the upper cross beam 3, the first support beam 1 and the two second support beams 2 are surrounded to form a ring structure. The first support beam 1 and the two second support beams 2 of the ring beam structure are all castings manufactured by a casting process, so they have a simple structure, fewer welds, and high processing accuracy. One end of the two second support beams 2 is plugged into the two ends of the first support beam 1 in a one-to-one correspondence, and the two second support beams 2 are respectively fixedly connected to the two ends of the first support beam 1. This arrangement can improve the assembly accuracy between the first support beam 1 and the two second support beams 2 on the one hand, and improve the fixing strength between the first support beam 1 and the two second support beams 2 on the other hand. Therefore, the ring beam structure has the advantages of simple structure, high processing accuracy, high overall strength and high processing efficiency.

[0041] Specifically, the first support beam 1 and the two second support beams 2 are fixed to each other through a welding process.

[0042] In the prior art, the main and secondary longitudinal beams 200 are usually directly welded to the ring beam structure. In order to improve the connection strength between the main longitudinal beam 100 and the secondary longitudinal beam 200 and the ring beam structure, the second support beam 2 optionally includes a body 21 and a first connection portion 22 and a second connection portion 23 protruding on both sides of the body 21 along the second horizontal direction Y. The first connection portions 22 of the two second support beams 2 are used to be plugged in with the corresponding main longitudinal beam 100 and fixed to each other. The second connection portions 23 of the two second support beams 2 are used to be plugged in with the corresponding secondary longitudinal beam 200 and fixed to each other. The first horizontal direction X and the second horizontal direction Y are perpendicular. In this embodiment, the first connection portion 22 is plugged in with the corresponding main longitudinal beam 100, and then the first connection portion 22 and the main longitudinal beam 100 are fixed to each other. This setting can improve the strength of the second support beam 2 connecting the main longitudinal beam 100. Specifically, the first connection portion 22 and the main longitudinal beam 100 are fixed to each other by welding. In other embodiments, the first connection portion 22 and the main longitudinal beam 100 can also be screwed to each other. The connection method between the second connection portion 23 and the secondary longitudinal beam 200 is the same as the connection method between the first connection portion 22 and the main longitudinal beam 100 . Therefore, the effects produced are also the same and will not be described in detail herein.

[0043] Optionally, the first connecting portion 22 includes a first support plate 221 and a second support plate 222 arranged at intervals along the vertical direction Z, the first support plate 221, the second support plate 222 and the main body 21 are arranged to form a first U-shaped groove, the main longitudinal beam 100 is inserted into the corresponding first U-shaped groove, and the first support plate 221 and the second support plate 222 are respectively abutted against the main longitudinal beam 100; the second connecting portion 23 includes a third support plate 231 and a fourth support plate 232 arranged at intervals along the vertical direction Z, the third support plate 231, the fourth support plate 232 and the main body 21 are arranged to form a second U-shaped groove, the secondary longitudinal beam 200 is inserted into the corresponding second U-shaped groove, and the third support plate 231 and the fourth support plate 232 are respectively abutted against the secondary longitudinal beam 200. In this embodiment, taking the first connecting portion 22 as an example, since the main longitudinal beam 100 is mainly subjected to the gravity in the vertical direction Z, the first support plate 221 and the second support plate 222 are arranged at intervals along the vertical direction Z, and then when the main longitudinal beam 100 is inserted into the first U-shaped groove, the first support plate 221 and the second support plate 222 support the main longitudinal beam 100 along the vertical direction Z. The above arrangement can improve the connection strength between the second support beam 2 and the main longitudinal beam 100. The second connecting portion 23 has the same structure as the first connecting portion 22, which will not be repeated here.

[0044] Optionally, the first connection portion 22 further includes a first plug-in portion 223, the first plug-in portion 223 is located between the first support plate 221 and the second support plate 222, and the first plug-in portion 223 is used to be inserted into the corresponding main longitudinal beam 100 and to abut against the inner wall of the corresponding main longitudinal beam 100; the second connection portion 23 further includes a second plug-in portion 233, the second plug-in portion 233 is located between the third support plate 231 and the fourth support plate 232, and the second plug-in portion 233 is used to be inserted into the corresponding secondary longitudinal beam 200 and to abut against the inner wall of the corresponding secondary longitudinal beam 200. In this embodiment, the first plug-in portion 223 can further improve the connection strength between the main longitudinal beam 100 and the corresponding second support beam 2. At the same time, the welding area between the main longitudinal beam 100 and the first connection portion 22 can also be increased. The second plug-in portion 233 has the same structure as the first plug-in portion 223, which will not be repeated here.

[0045] Optionally, a first reinforcing rib 224 is provided between the side of the first support plate 221 away from the second support plate 222 and the main body 21; a second reinforcing rib 234 is provided between the side of the third support plate 231 away from the fourth support plate 232 and the main body 21, and a third reinforcing rib 235 is provided between the side of the fourth support plate 232 away from the third support plate 231 and the main body 21. In this embodiment, since the first support plate 221 is subjected to the greatest pressure from the main longitudinal beam 100 in the direction of gravity, it is necessary to increase the strength of the first support plate 221, and thus a first reinforcing rib 224 is provided between the side of the first support plate 221 away from the second support plate 222 and the main body 21; the third support plate 231 is subjected to the greatest pressure from the secondary longitudinal beam 200 in the direction of gravity, it is necessary to increase the strength of the third support plate 231, and thus a second reinforcing rib 234 is provided between the side of the third support plate 231 away from the fourth support plate 232 and the main body 21; the fourth support plate 232 is subjected to the pressure from the secondary longitudinal beam 200 in the opposite direction of gravity, so it is necessary to increase the strength of the fourth support plate 232, and thus a third reinforcing rib 235 is provided between the side of the fourth support plate 232 away from the third support plate 231 and the main body 21.

[0046] Optionally, a fourth reinforcing rib 225 is provided between one side of the first plug-in portion 223 and the body 21 along the first horizontal direction X. In this embodiment, the fourth reinforcing rib 225 can prevent the first plug-in portion 223 from deforming along the first horizontal direction X, thereby preventing the second support beam 2 and the main longitudinal beam 100 from deforming at the connection position.

[0047] Optionally, the upper cross beam 3 is a box-shaped structure. In this embodiment, the purpose of setting the upper cross beam 3 to be box-shaped is to facilitate the installation and positioning of other components.

[0048] Optionally, the two ends of the upper cross beam 3 are detachably connected to the other ends of the two second support beams 2. In this embodiment, the two ends of the upper cross beam 3 are connected to the other ends of the two second support beams 2 by bolts, which can facilitate the installation and maintenance of engine and other parts.

[0049] Optionally, a mounting surface is provided on the surface of the second support beam 2 opposite to the upper cross beam 3, and threaded holes are provided on the mounting surface. Parts can be screwed to the threaded holes by bolts to fix the parts on the mounting surface.

[0050] Optionally, the first support beam 1 and the two second support beams 2 are hollow members. In this embodiment, the purpose of this arrangement is to reduce the weight of the ring beam structure, thereby facilitating a lightweight design of the vehicle chassis.

[0051] Optionally, the ring beam structure further includes a plurality of supports 4, which are pin-connected with the first support beam 1 for positioning and fixedly connected with the first support beam 1. In the present embodiment, the support 4 and the first support beam 1 are respectively provided with positioning pin holes, one end of the positioning pin 41 is inserted into the positioning pin hole of the support 4, and the other end of the positioning pin 41 is inserted into the positioning pin hole of the first support beam 1. The support 4 and the first support beam 1 are fixed by welding. The provision of the positioning pin 41 can improve the installation accuracy of the support 4 and the first support beam 1 on the one hand, and can improve the connection strength of the support 4 and the first support beam 1 on the other hand. In other embodiments, the support 4 and the first support beam 1 can also be fixedly connected by screw connection.

[0052] Specifically, the support 4 is a steering cylinder support 4 and a steering tie rod support 4 .

[0053] The present embodiment also provides a vehicle chassis, including two main longitudinal beams 100, two secondary longitudinal beams 200 and the ring beam structure in the above scheme, the two main longitudinal beams 100 are fixedly connected to the two second support beams 2 in a one-to-one correspondence, and the two secondary longitudinal beams 200 are fixedly connected to the two second support beams 2 in a one-to-one correspondence.

[0054] Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit the implementation methods of the present invention. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all implementation methods here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention shall be included in the protection scope of the claims of the present invention.

Claims

1. Ring beam structure, characterized in that: include: A first support beam (1), the first support beam (1) being arranged along a first horizontal direction (X); Two second support beams (2), one end of the two second support beams (2) being plugged into the two ends of the first support beam (1) in a one-to-one correspondence, the two second support beams (2) being fixedly connected to the two ends of the first support beam (1) respectively, and the first support beam (1) and the two second support beams (2) are all castings; An upper cross beam (3), two ends of the upper cross beam (3) are respectively connected to the other ends of the two second support beams (2), and the upper cross beam (3), the first support beam (1) and the two second support beams (2) are arranged to form a ring structure.

2. The ring beam structure according to claim 1, characterized in that: The second support beam (2) comprises a main body (21) and a first connection portion (22) and a second connection portion (23) protruding from both sides of the main body (21) along a second horizontal direction (Y); the first connection portions (22) of the two second support beams (2) are used for plugging into the corresponding main longitudinal beams (100) and fixedly connected to each other; the second connection portions (23) of the two second support beams (2) are used for plugging into the corresponding secondary longitudinal beams (200) and fixedly connected to each other; the first horizontal direction (X) and the second horizontal direction (Y) are perpendicular.

3. The ring beam structure according to claim 2, characterized in that: The first connecting portion (22) comprises a first supporting plate (221) and a second supporting plate (222) which are arranged at intervals along a vertical direction (Z); the first supporting plate (221), the second supporting plate (222) and the body (21) are arranged to form a first U-shaped groove; the main longitudinal beam (100) is inserted into the corresponding first U-shaped groove; the first supporting plate (221) and the second supporting plate (222) are respectively in contact with the main longitudinal beam (100); The second connecting portion (23) comprises a third support plate (231) and a fourth support plate (232) which are arranged at intervals along the vertical direction (Z); the third support plate (231), the fourth support plate (232) and the body (21) are arranged to form a second U-shaped groove; the secondary longitudinal beam (200) is inserted into the corresponding second U-shaped groove; the third support plate (231) and the fourth support plate (232) are respectively in contact with the secondary longitudinal beam (200).

4. The ring beam structure according to claim 3, characterized in that: The first connecting portion (22) further comprises a first plug-in portion (223), the first plug-in portion (223) being located between the first supporting plate (221) and the second supporting plate (222), the first plug-in portion (223) being used for being inserted into the corresponding main longitudinal beam (100) and for being in contact with the inner wall of the corresponding main longitudinal beam (100); The second connecting portion (23) further comprises a second plug-in portion (233), the second plug-in portion (233) being located between the third support plate (231) and the fourth support plate (232), the second plug-in portion (233) being used for being inserted into the corresponding secondary longitudinal beam (200) and for being abutted against the inner wall of the corresponding secondary longitudinal beam (200).

5. The ring beam structure according to claim 3, characterized in that: A first reinforcing rib (224) is provided between a side of the first supporting plate (221) away from the second supporting plate (222) and the body (21); A second reinforcing rib (234) is provided between a side of the third support plate (231) away from the fourth support plate (232) and the body (21), and a third reinforcing rib (235) is provided between a side of the fourth support plate (232) away from the third support plate (231) and the body (21).

6. The ring beam structure according to claim 4, characterized in that: A fourth reinforcing rib (225) is provided between one side of the first plug-in portion (223) along the first horizontal direction (X) and the main body (21).

7. The ring beam structure according to claim 1, characterized in that: The upper cross beam (3) is a box-type structure.

8. The ring beam structure according to claim 1, characterized in that: The two ends of the upper cross beam (3) are detachably connected to the other ends of the two second support beams (2) in a one-to-one correspondence.

9. The ring beam structure according to claim 1, characterized in that: The first support beam (1) and the two second support beams (2) are both hollow parts.

10. The ring beam structure according to claim 1, characterized in that: It also comprises a plurality of supports (4), wherein the supports (4) are positioned with the first support beam (1) via positioning pins (41) and are fixedly connected with the first support beam (1).