Winding device with detection function for fabric processing

Abstract

The fabric processing winding device with the detection function comprises a first machine frame, a second machine frame and a CCD camera, a first conveying roller is movably installed above the first machine frame, an upper pressing roller and a lower pressing roller are installed in a vertical frame, the outer wall of the upper pressing roller and the outer wall of the lower pressing roller are provided with hair collecting layers, and the first conveying roller and the second conveying roller are movably installed on the first machine frame. And a CCD camera is arranged above the transmission roller, a computer is arranged on the front side of the supporting frame, an extension rod is fixedly installed on the upper right portion of the second rack, and a winding wheel is movably installed on the extension rod. Through the arrangement of the CCD camera, the image collector and the computer, the CCD camera can shoot fabric defects passing through the driving roller in real time and transmit the fabric defects to the image collector and the computer, the computer is used for processing and analyzing the fabric defects, the defects are found in time, and the production process is adjusted, so that the quality of the fabric is improved, and the production efficiency is improved. And the labor intensity of workers is reduced, and the efficiency and the quality of fabric defect spot detection are effectively improved.

Description

Technical Field

[0001] The utility model relates to the technical field of fabric winding, in particular to a fabric processing winding device with a detection function. Background Art

[0002] Fabric is a kind of chemical fiber clothing fabric that is very commonly used in daily life. Its biggest advantage is its good wrinkle resistance and shape retention. Therefore, it is suitable for outerwear, various bags, tents and other outdoor products. In the production process, the fabric usually needs to be rolled into rolls using a winding device. However, before the fabric is rolled up, it is usually necessary to detect defects on the fabric to remind producers to remove the defects before leaving the factory and improve the quality of the fabric.

[0003] Existing fabric inspection usually relies on manual visual observation. Due to the inevitable errors in manual observation and the easy occurrence of visual fatigue after long-term observation, it not only leads to low efficiency, but also causes certain hidden dangers in product quality. In severe cases, it may even restrict the production capacity of fabrics. For example, a textile fabric winding device disclosed in application number CN202021452548.7 does not have a detection function. When winding the fabric, it is unable to detect defects on the surface of the fabric, resulting in the inability to accurately judge the defects of the fabric, causing quality problems in the wound fabric, affecting the smooth progress of subsequent processes.

[0004] Therefore, it is necessary to invent a fabric processing winding device with a detection function to solve the above problems. Summary of the invention

[0005] The utility model aims to provide a fabric processing winding device with a detection function to solve the problem of the lack of detection function in the technology.

[0006] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a winding device for fabric processing with a detection function, comprising a first frame, a second frame and a CCD camera, a No. 1 conveying roller is movably installed above the first frame, a No. 2 conveying roller is arranged below the No. 1 conveying roller and is movably installed on the first frame, a No. 3 conveying roller is arranged on the right side of the No. 2 conveying roller and is movably installed on the first frame, a No. 4 conveying roller is arranged above the No. 3 conveying roller and is movably installed on the first frame, a second frame is fixedly installed on the right side of the first frame, a vertical frame is fixedly installed above the second frame, an upper pressure roller and a lower pressure roller are installed inside the vertical frame, and a wool-adhesive layer is installed on the outer walls of the upper pressure roller and the lower pressure roller, a supporting frame is arranged on the right side of the vertical frame and is fixedly installed on the upper wall of the second frame, a transmission roller is movably installed inside the supporting frame, a CCD camera is arranged above the transmission roller, a computer is arranged on the front side of the supporting frame, an extension rod is fixedly installed on the upper right side of the second frame, and a winding wheel is movably installed on the extension rod.

[0007] Preferably, a motor box is fixedly installed on the front side of the first frame, and the No. 1 conveyor roller, No. 2 conveyor roller, No. 3 conveyor roller and No. 4 conveyor roller have the same structural design, the No. 1 conveyor roller is connected to the motor inside the motor box through a pulley, the No. 1 conveyor roller is connected to the No. 2 conveyor roller through a pulley, the No. 2 conveyor roller is connected to the No. 3 conveyor roller through a pulley, and the No. 3 conveyor roller is connected to the No. 4 conveyor roller through a pulley, so that the motor inside the motor box can drive the No. 1 conveyor roller, No. 2 conveyor roller, No. 3 conveyor roller and No. 4 conveyor roller to rotate synchronously to convey the fabric.

[0008] Preferably, a lower pressing roller is arranged directly below the upper pressing roller, and the upper pressing roller and the vertical frame are slidably connected, and the lower pressing roller and the vertical frame are rotatably connected, so that the upper pressing roller can be adjusted according to the thickness of the fabric, and the fabric is pressed down and flattened by the upper pressing roller and the lower pressing roller.

[0009] Preferably, the lint-adhesive layer is lint-adhesive paper, and the lint-adhesive layer is connected to the upper pressing roller and the lower pressing roller by adhesive bonding, so that the lint-adhesive layer can adhere to excess lint and attachments on both sides of the fabric, thereby achieving a cleaning effect.

[0010] Preferably, four transmission rollers are provided, and the four transmission rollers are parallel to each other, so that the transmission rollers can provide transmission support for the fabric.

[0011] Preferably, an X-axis transmission assembly is fixedly installed on the inner top of the support frame, a CCD camera is arranged below the X-axis transmission assembly, and the CCD camera and the X-axis transmission assembly are slidably connected, so that the X-axis transmission assembly can drive the CCD camera to move and adjust, thereby realizing multi-position acquisition.

[0012] Preferably, an image collector is fixedly mounted on the top of the support frame, and the image collector is connected to the CCD camera via a data transmission line, so that the image collector can capture and download image data collected by the CCD camera.

[0013] Preferably, a computer is arranged on the front side of the image collector, and the computer and the image collector are connected via a data transmission line, so that the image collector can transmit image data from the image collector to the computer for storage and processing.

[0014] In the above technical solution, the technical effects and advantages provided by the utility model are:

[0015] 1. Through the setting of the wool sticking layer, the outer surface of the upper pressing roller and the lower pressing roller are provided with the wool sticking layer. When the fabric passes between the upper pressing roller and the lower pressing roller, the wool sticking layer contacts the fabric and adheres to the excess fluff and attachments on the surface of the fabric, so as to achieve the effect of cleaning both sides of the fabric at the same time, thereby improving the quality of the fabric;

[0016] 2. Through the settings of CCD camera, image collector and computer, the CCD camera can take real-time photos of fabric defects passing through the transmission roller and transmit them to the image collector and computer. The computer is used for processing and analysis to timely discover defects and adjust the production process. This not only improves the quality of the fabric, but also reduces the labor intensity of workers, effectively improving the efficiency and quality of fabric defect detection. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 It is a schematic diagram of the three-dimensional structure of the stand and the support frame of the utility model;

[0019] Figure 3 It is a schematic diagram of the three-dimensional structure of the upper pressing roller and the lower pressing roller of the utility model;

[0020] Figure 4 This is a schematic diagram of the three-dimensional structure of the transmission roller of the utility model;

[0021] Figure 5 It is a schematic diagram of the three-dimensional structure of the X-axis transmission assembly and the CCD camera of the utility model.

[0022] Description of reference numerals:

[0023] 1. First frame; 2. No. 1 conveyor roller; 3. No. 2 conveyor roller; 4. No. 3 conveyor roller; 5. No. 4 conveyor roller; 6. Motor box; 7. Second frame; 8. Stand; 9. Upper pressure roller; 10. Lower pressure roller; 11. Adhesive layer; 12. Support frame; 13. Drive roller; 14. X-axis drive assembly; 15. CCD camera; 16. Image collector; 17. Computer; 18. Extension rod; 19. Winding wheel. DETAILED DESCRIPTION

[0024] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings.

[0025] The utility model provides Figure 1-5 The winding device for fabric processing with a detection function shown in the figure comprises a first frame 1, a No. 1 conveying roller 2 is movably installed above the first frame 1, a No. 2 conveying roller 3 is arranged below the No. 1 conveying roller 2 and is movably installed on the first frame 1, a No. 3 conveying roller 4 is arranged on the right side of the No. 2 conveying roller 3 and is movably installed on the first frame 1, a No. 4 conveying roller 5 is arranged above the No. 3 conveying roller 4 and is movably installed on the first frame 1, a motor box 6 is fixedly installed on the front side of the first frame 1, the No. 1 conveying roller 2, the No. 2 conveying roller 3, the No. 3 conveying roller 4 and the No. 4 conveying roller 5 are of the same structural design, the No. 1 conveying roller 2 is connected to the motor inside the motor box 6 through a pulley, and the No. 1 conveying roller 2 and the No. 2 conveying roller 3 are connected through a pulley. The second conveyor roller 3 is connected to the third conveyor roller 4 by a pulley, and the third conveyor roller 4 is connected to the fourth conveyor roller 5 by a pulley. The second frame 7 is fixedly installed on the right side of the first frame 1, and a stand 8 is fixedly installed above the second frame 7. An upper pressure roller 9 and a lower pressure roller 10 are installed inside the stand 8, and a sticky layer 11 is installed on the outer walls of the upper pressure roller 9 and the lower pressure roller 10. A support frame 12 is provided on the right side of the stand 8 and fixedly installed on the upper wall of the second frame 7, a transmission roller 13 is movably installed inside the support frame 12, a CCD camera 15 is provided above the transmission roller 13, and a computer 17 is provided on the front side of the support frame 12. An extension rod 18 is fixedly installed on the upper right side of the second frame 7, and a winding wheel 19 is movably installed on the extension rod 18.

[0026] A lower pressing roller 10 is arranged directly below the upper pressing roller 9, the upper pressing roller 9 and the stand 8 are slidably connected, the lower pressing roller 10 and the stand 8 are rotatably connected, the sticky wool layer 11 is sticky wool paper, and the sticky wool layer 11 is connected to the upper pressing roller 9 and the lower pressing roller 10 by adhesive bonding, four transmission rollers 13 are arranged, and the four transmission rollers 13 are parallel to each other, an X-axis transmission assembly 14 is fixedly installed on the top inner side of the support frame 12, a CCD camera 15 is arranged below the X-axis transmission assembly 14, and the CCD camera 15 and the X-axis transmission assembly 14 are slidably connected, an image collector 16 is fixedly installed on the top of the support frame 12, the image collector 16 and the CCD camera 15 are connected by a data transmission line, a computer 17 is arranged on the front side of the image collector 16, and the computer 17 and the image collector 16 are connected by a data transmission line.

[0027] When the fabric passes through, the upper and lower ends of the fabric can be pressed down and flattened by the upper and lower pressing rollers 9 and 10, and the sticky layers 11 arranged on the outer surfaces of the upper and lower pressing rollers 9 and 10 can adhere to the excess fluff and attachments on both sides of the fabric, thereby cleaning the fabric, and the transmission roller 13 is arranged to flatten and transmit the fabric, so that the X-axis transmission component 14 can drive the CCD camera 15 to move and adjust, thereby realizing multi-position acquisition of the bottom fabric of the CCD camera 15, and the images captured by the CCD camera 15 are transmitted to the image collector 16, and then the image data collected by the CCD camera 15 is captured and downloaded by the image collector 16, and the computer 17 arranged at the same time can receive and process the fabric image data collected by the image collector 16, and detect and identify the defects of the fabric through comparison, classification, recognition and other technologies.

[0028] Working principle of this utility model:

[0029] Refer to the instruction manual Figure 1-3 When using the device, firstly, the winding device is firmly placed in a suitable position through the first frame 1 and the second frame 7, and the winding device is connected to an external power supply so that the winding device is powered on and can work. Then, the fabric to be wound is wound around the No. 1 conveyor roller 2, the No. 2 conveyor roller 3, the No. 3 conveyor roller 4 and the No. 4 conveyor roller 5 for transmission. When the fabric passes between the upper pressing roller 9 and the lower pressing roller 10, the fluff-adhering layer 11 installed on the outer surface of the upper pressing roller 9 and the lower pressing roller 10 can contact the upper and lower surfaces of the fabric and adhere to the excess fluff and attachments on the surface of the fabric, thereby cleaning the surface of the fabric and effectively improving the quality of the fabric.

[0030] Refer to the instruction manual Figure 4-5When the device is used, when the fabric is transmitted through the four transmission rollers 13, the fabric laid on the four transmission rollers 13 can be photographed and collected by the CCD camera 15, and the CCD camera 15 can be continuously moved under the action of the X-axis transmission component 14, thereby being able to take more comprehensive photographs of the fabric. Finally, the CCD camera 15 captures and collects the image and transmits it to the image collector 16, and then the image collector 16 captures and downloads the collected image data and transmits it to the computer 17. The computer 17 can be used in conjunction with specific software and algorithms to realize automatic defect detection of the fabric, thereby improving the efficiency and accuracy of detection.

Claims

1. A fabric processing winding device with a detection function, comprising a first frame (1), a second frame (7) and a CCD camera (15), characterized in that: A No. 1 conveying roller (2) is movably mounted above the first frame (1); a No. 2 conveying roller (3) is arranged below the No. 1 conveying roller (2) and is movably mounted on the first frame (1); a No. 3 conveying roller (4) is arranged on the right side of the No. 2 conveying roller (3) and is movably mounted on the first frame (1); a No. 4 conveying roller (5) is arranged above the No. 3 conveying roller (4) and is movably mounted on the first frame (1); a second frame (7) is fixedly mounted on the right side of the first frame (1); a stand (8) is fixedly mounted above the second frame (7); and a support frame (8) is installed inside the stand (8). An upper pressing roller (9) and a lower pressing roller (10) are provided, and the outer walls of the upper pressing roller (9) and the lower pressing roller (10) are provided with a wool-adhesive layer (11). A support frame (12) is provided on the right side of the stand (8) and is fixedly installed on the upper wall of the second frame (7). A transmission roller (13) is movably installed inside the support frame (12), and a CCD camera (15) is provided above the transmission roller (13). A computer (17) is provided on the front side of the support frame (12). An extension rod (18) is fixedly installed on the upper right side of the second frame (7), and a winding wheel (19) is movably installed on the extension rod (18).

2. The fabric processing winding device with detection function according to claim 1 is characterized in that: A motor box (6) is fixedly installed on the front side of the first frame (1); the No. 1 conveying roller (2), the No. 2 conveying roller (3), the No. 3 conveying roller (4) and the No. 4 conveying roller (5) have the same structural design; the No. 1 conveying roller (2) is connected to the motor inside the motor box (6) via a pulley; the No. 1 conveying roller (2) is connected to the No. 2 conveying roller (3) via a pulley; the No. 2 conveying roller (3) is connected to the No. 3 conveying roller (4) via a pulley; and the No. 3 conveying roller (4) is connected to the No. 4 conveying roller (5) via a pulley.

3. The fabric processing winding device with detection function according to claim 1 is characterized in that: A lower pressing roller (10) is arranged directly below the upper pressing roller (9); the upper pressing roller (9) is slidably connected to the stand (8), and the lower pressing roller (10) is rotatably connected to the stand (8).

4. The fabric processing winding device with detection function according to claim 1 is characterized in that: The wool-adhesive layer (11) is wool-adhesive paper, and the wool-adhesive layer (11) is connected to the upper pressing roller (9) and the lower pressing roller (10) by adhesive bonding.

5. The fabric processing winding device with detection function according to claim 1 is characterized in that: Four transmission rollers (13) are provided, and the four transmission rollers (13) are parallel to each other.

6. The fabric processing winding device with detection function according to claim 1, characterized in that: An X-axis transmission assembly (14) is fixedly mounted on the inner top of the support frame (12), a CCD camera (15) is arranged below the X-axis transmission assembly (14), and the CCD camera (15) and the X-axis transmission assembly (14) are slidably connected.

7. The fabric processing winding device with detection function according to claim 6 is characterized in that: An image collector (16) is fixedly mounted on the top of the support frame (12), and the image collector (16) is connected to the CCD camera (15) via a data transmission line.

8. The fabric processing winding device with detection function according to claim 7, characterized in that: A computer (17) is arranged on the front side of the image collector (16), and the computer (17) and the image collector (16) are connected via a data transmission line.

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