Automatic filling machine for chemical reagents
By adjusting the height of the outlet pipe in the automatic filling machine of chemical reagents and using pressure sensors to realize automatic quantitative filling, the problem of bubbles affecting the filling effect in the prior art is solved, and the accuracy and practicality of filling are improved.
Patent Information
- Application Number
- CN202420889500.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-26
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-04-26
AI Technical Summary
The height of the discharge pipe of the existing chemical reagent automatic filling machine is unadjustable, which makes it easy for chemical reagents to produce bubbles during filling, affecting the filling effect, and making it difficult to achieve automatic quantitative filling.
An automatic filling machine for chemical reagents is designed, which drives the first screw and the second screw to rotate through a motor, and combines a rectangular nut block and a transmission wheel to adjust the height of the chemical reagent storage box and the outlet pipe, and utilizes pressure. Sensors and controllers enable automatic quantitative filling.
It effectively prevents the generation of bubbles during filling, ensures the improvement of filling effect, and realizes automatic quantitative filling, improving the practicality of the equipment.
Smart Images

Figure CN222159716U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of filling, in particular to an automatic filling machine for chemical reagents. Background Art
[0002] Chemical reagents are relative standard substances for chemical research and component analysis. They are an important condition for scientific and technological progress. They are widely used in the synthesis, separation, qualitative and quantitative analysis of substances. They can be said to be the eyes of chemists. In the daily work of factories, schools, hospitals and research institutes, chemical reagents are indispensable. When chemical reagents are in use, they need to be filled into chemical reagent bottles using filling machines.
[0003] However, the existing automatic filling machines for chemical reagents have the following problems:
[0004] The height of the discharge pipe of the automatic chemical reagent filling machine cannot be adjusted, so it is difficult to reach into the chemical reagent bottle. When the chemical reagent falls into the chemical reagent bottle from a high altitude, a large number of bubbles will be generated, which will affect the filling effect of the chemical reagent.
[0005] Therefore, we make improvements to this and propose an automatic filling machine for chemical reagents. Utility Model Content
[0006] In order to solve the above technical problems, the utility model provides the following technical solutions:
[0007] The utility model discloses an automatic filling machine for chemical reagents, comprising a base, a filling machine box is fixedly installed on the upper end of the base, an operation slot is opened at the front end of the filling machine box, a motor is fixedly installed on the upper end surface of the filling machine box, the lower end of the motor output shaft passes through the top of the filling machine box, and extends to the inside of the filling machine box, and is fixedly connected with a vertically arranged first screw rod, a vertically arranged second screw rod is installed on the right side of the first screw rod, and the first screw rod and the second screw rod are both rotatably connected with the inner wall of the filling machine box;
[0008] The tops of the first screw rod and the second screw rod are mechanically linked, and rectangular nut blocks are threadedly mounted on the first screw rod and the second screw rod, a drive mounting plate is fixedly mounted between the two rectangular nut blocks, a chemical reagent storage box is fixedly mounted on the lower end of the drive mounting plate, and chemical reagents are arranged inside the chemical reagent storage box, the lower end of the chemical reagent storage box passes through the filling machine case and extends to the inside of the operating tank, and is fixedly connected with a liquid outlet pipe, and a switch valve is installed on the liquid outlet pipe.
[0009] As a preferred technical solution of the utility model, the tops of the first screw rod and the second screw rod are both fixedly sleeved with transmission wheels, and the two transmission wheels are connected by a transmission belt.
[0010] As a preferred technical solution of the utility model, a replenishing pipe is fixedly connected to the middle of the upper end of the chemical reagent storage box, the upper end of the replenishing pipe passes through the drive mounting plate and extends above the drive mounting plate, and a pipe cover is installed on the upper end of the replenishing pipe, and the replenishing pipe is located directly below the inner side of the transmission belt;
[0011] A liquid filling port is provided at the middle position of the upper end surface of the filling machine box, and an upper cover plate is installed at the liquid filling port.
[0012] As an optimal technical solution of the utility model, a pressure sensor is fixedly installed at the bottom end of the base, and a placement table is fixedly installed at the upper end of the sensing end of the pressure sensor. The upper end of the placement table passes through the top of the base and the bottom of the filling machine box in sequence, and extends to the inside of the operating table.
[0013] As a preferred technical solution of the present utility model, the pressure sensor is electrically connected to the controller, and the controller is electrically connected to the switch valve.
[0014] As a preferred technical solution of the utility model, a first maintenance port is provided at the rear end of the filling machine case, and a first door panel is installed at the first maintenance port;
[0015] A second maintenance opening is provided at the rear end of the base, and a second door panel is installed at the second maintenance opening.
[0016] The beneficial effects of the utility model are:
[0017] 1. This type of chemical reagent automatic filling machine can drive the first screw rod and the second screw rod to rotate by starting the motor. The rotating first screw rod and the second screw rod can drive the driving mounting plate to move up and down through the rectangular nut block, thereby adjusting the height of the chemical reagent storage box, thereby adjusting the height position of the liquid outlet pipe, and facilitating the liquid outlet pipe to be inserted into the bottom end of the chemical reagent bottle for filling, thereby effectively preventing bubbles from being easily generated during filling, and the problem that bubbles affect the filling effect.
[0018] 2. This kind of automatic filling machine for chemical reagents can place the chemical reagent bottle on the upper surface of the placement table during filling, then set a maximum value for the controller, and then drive the chemical reagent storage box downward, and then insert the liquid outlet pipe into the bottom end of the chemical reagent bottle, and then open the switch valve, the chemical reagent in the chemical reagent storage box can enter the chemical reagent bottle along the liquid outlet pipe. As the chemical reagent is poured in, the pressure of the chemical reagent bottle on the placement table continues to increase, and then the pressure information collected by the pressure sensor becomes larger and larger. The pressure sensor transmits the pressure information to the controller, and the controller converts the pressure information into data. When the data is equal to the maximum value, it means that the chemical reagent in the chemical reagent bottle has been filled to the preset value. At this time, the controller can send an instruction to the switch valve, the switch valve is closed, and the filling is stopped. Through the above design, automatic quantitative filling can be achieved.
[0019] The utility model effectively prevents the problem that bubbles are easily generated during filling, which affects the filling effect, and can realize automatic quantitative filling, which is more practical. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0021] Figure 1 This is a structural schematic diagram of an automatic chemical reagent filling machine of the utility model;
[0022] Figure 2 It is a cross-sectional view of an automatic chemical reagent filling machine of the utility model;
[0023] Figure 3 It is a rear side view of an automatic chemical reagent filling machine of the utility model.
[0024] In the figure: 1. Filling machine box; 2. Motor; 3. Chemical reagent storage box; 4. Switch valve; 5. Liquid outlet pipe; 6. Base; 7. Placement table; 8. Operation slot; 9. Rectangular nut block; 10. First screw rod; 11. Transmission belt; 12. Liquid filling port; 13. Second screw rod; 14. Supplementary pipe; 15. Pressure sensor; 16. Controller; 17. First door panel; 18. Second door panel; 19. Drive mounting plate. DETAILED DESCRIPTION
[0025] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.
[0026] Example: Figure 1-3 As shown, the utility model is an automatic filling machine for chemical reagents, comprising a base 6, a filling machine box 1 is fixedly installed on the upper end of the base 6, an operation slot 8 is opened at the front end of the filling machine box 1, a motor 2 is fixedly installed on the upper end surface of the filling machine box 1, the lower end of the output shaft of the motor 2 passes through the top of the filling machine box 1, and extends to the inside of the filling machine box 1, and is fixedly connected with a vertically arranged first screw rod 10, a vertically arranged second screw rod 13 is installed on the right side of the first screw rod 10, and the first screw rod 10 and the second screw rod 13 are both rotatably connected to the inner wall of the filling machine box 1;
[0027] The tops of the first screw rod 10 and the second screw rod 13 are mechanically linked, and rectangular nut blocks 9 are threadedly mounted on the first screw rod 10 and the second screw rod 13. A drive mounting plate 19 is fixedly mounted between the two rectangular nut blocks 9. A chemical reagent storage box 3 is fixedly mounted on the lower end of the drive mounting plate 19. Chemical reagents are arranged inside the chemical reagent storage box 3. The lower end of the chemical reagent storage box 3 passes through the filling machine case 1 and extends to the inside of the operating tank 8, and is fixedly connected with a liquid outlet pipe 5, on which a switch valve 4 is installed.
[0028] In this embodiment, Figure 2 As shown, transmission wheels are fixedly mounted on the tops of the first screw rod 10 and the second screw rod 13 , and the two transmission wheels are connected by a transmission belt 11 .
[0029] By starting the motor 2, the motor 2 can drive the first screw rod 10 to rotate, and the rotating first screw rod 10 can be driven by the transmission wheel and the transmission belt 11 to rotate the screw rod, so that the first screw rod 10 and the second screw rod 13 are linked;
[0030] The rotating first screw rod 10 and the second screw rod 13 can drive the mounting plate 19 to move up and down through the rectangular nut block 9, thereby adjusting the height of the chemical reagent storage box 3, and then adjusting the height position of the liquid outlet pipe 5, so as to facilitate the liquid outlet pipe 5 to be inserted into the bottom end of the chemical reagent bottle for filling, thereby effectively preventing bubbles from being easily generated during filling, and the problem that bubbles affect the filling effect.
[0031] A replenishing pipe 14 is fixedly connected to the middle of the upper end of the chemical reagent storage box 3. The upper end of the replenishing pipe 14 passes through the driving mounting plate 19 and extends above the driving mounting plate 19. A pipe cover is installed on the upper end of the replenishing pipe 14. The replenishing pipe 14 is located just below the inner side of the driving belt 11.
[0032] A liquid replenishing port 12 is provided at the middle of the upper end surface of the filling machine case 1 , and an upper cover plate is installed at the liquid replenishing port 12 .
[0033] When the chemical reagents in the chemical reagent storage box 3 need to be replenished, the chemical reagent storage box 3 can be driven upward to the highest point, and then the upper cover and the tube cover are opened, and the chemical reagents inside the chemical reagent storage box 3 can be replenished through the liquid replenishment port 12 and the replenishment tube 14.
[0034] A pressure sensor 15 is fixedly installed at the bottom end of the base 6, and a placement table 7 is fixedly installed at the upper end of the sensing end of the pressure sensor 15. The upper end of the placement table 7 passes through the top of the base 6 and the bottom of the filling machine box 1 in sequence, and extends to the inside of the operating table. The pressure sensor 15 is electrically connected to the controller 16, and the controller 16 is electrically connected to the switch valve 4.
[0035] Controller 16 is a SC200 universal controller. During filling, the chemical reagent bottle can be placed on the upper end surface of the placement table 7, and then a maximum value is set for the controller 16, and then the chemical reagent storage box 3 is driven downward, and then the liquid outlet pipe 5 can be inserted into the bottom end of the chemical reagent bottle, and then the switch valve 4 is opened, and the chemical reagent in the chemical reagent storage box 3 can enter the chemical reagent bottle along the liquid outlet pipe 5. As the chemical reagent is poured in, the pressure of the chemical reagent bottle on the placement table 7 continues to increase, and then the pressure information collected by the pressure sensor 15 also becomes larger and larger. The pressure sensor 15 transmits the pressure information to the controller 16, and the controller 16 converts the pressure information into data. When the data is equal to the maximum value, it means that the chemical reagent in the chemical reagent bottle has been filled to the preset value. At this time, the controller 16 can send an instruction to the switch valve 4, and the switch valve 4 is closed to stop filling.
[0036] like Figure 3 As shown, a first maintenance port is provided at the rear end of the filling machine case 1, and a first door panel 17 is installed at the first maintenance port;
[0037] A second maintenance opening is provided at the rear end of the base 6 , and a second door panel 18 is installed at the second maintenance opening.
[0038] By opening the first door panel 17 and the second door panel 18, the filling machine case 1 and the interior of the base 6 can be maintained through the first maintenance opening and the second maintenance opening.
[0039] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A chemical reagent automatic filling machine, characterized in that: The invention comprises a base (6), a filling machine box (1) is fixedly mounted on the upper end of the base (6), an operating slot (8) is provided at the front end of the filling machine box (1), a motor (2) is fixedly mounted on the upper end surface of the filling machine box (1), the lower end of the output shaft of the motor (2) passes through the top of the filling machine box (1) and extends into the interior of the filling machine box (1), and is fixedly connected to a vertically arranged first screw rod (10), a vertically arranged second screw rod (13) is installed on the right side of the first screw rod (10), and the first screw rod (10) and the second screw rod (13) are both rotatably connected to the inner wall of the filling machine box (1); The tops of the first screw rod (10) and the second screw rod (13) are mechanically linked. A rectangular nut block (9) is threadedly mounted on the first screw rod (10) and the second screw rod (13). A drive mounting plate (19) is fixedly mounted between the two rectangular nut blocks (9). A chemical reagent storage box (3) is fixedly mounted on the lower end of the drive mounting plate (19). Chemical reagents are arranged inside the chemical reagent storage box (3). The lower end of the chemical reagent storage box (3) passes through the filling machine box (1) and extends to the inside of the operating tank (8). A liquid outlet pipe (5) is fixedly connected thereto. A switch valve (4) is mounted on the liquid outlet pipe (5).
2. The automatic chemical reagent filling machine according to claim 1, characterized in that: The tops of the first screw rod (10) and the second screw rod (13) are both fixedly mounted with transmission wheels, and the two transmission wheels are connected via a transmission belt (11).
3. The automatic chemical reagent filling machine according to claim 2, characterized in that: A replenishing pipe (14) is fixedly connected to the middle of the upper end of the chemical reagent storage box (3), the upper end of the replenishing pipe (14) passes through the drive mounting plate (19) and extends above the drive mounting plate (19), and a pipe cover is installed on the upper end of the replenishing pipe (14), and the replenishing pipe (14) is located directly below the inner side of the transmission belt (11); A liquid replenishing port (12) is provided at the middle of the upper end surface of the filling machine case (1), and an upper cover plate is installed at the liquid replenishing port (12).
4. The automatic chemical reagent filling machine according to claim 3, characterized in that: A pressure sensor (15) is fixedly mounted on the bottom of the base (6), and a placement table (7) is fixedly mounted on the upper end of the sensing end of the pressure sensor (15). The upper end of the placement table (7) passes through the top of the base (6) and the bottom of the filling machine box (1) in sequence and extends to the inside of the operating table.
5. The automatic chemical reagent filling machine according to claim 4, characterized in that: The pressure sensor (15) is electrically connected to the controller (16), and the controller (16) is electrically connected to the switch valve (4).
6. The automatic chemical reagent filling machine according to claim 5, characterized in that: The filling machine case (1) has a first maintenance opening at the rear end, and a first door panel (17) is installed at the first maintenance opening; A second maintenance opening is provided at the rear end of the base (6), and a second door panel (18) is installed at the second maintenance opening.
