Rail pressing anti-collision device of steel rail conveying line heat treatment equipment
By designing a rail-pressing anti-collision device in heat treatment equipment, using supporting rollers, rail waist rollers and down-pressing rollers to limit the displacement of the rail, the problem of difficult passing of the head rail is solved, reducing the risk of equipment collision, and improving safety and efficiency.
Patent Information
- Application Number
- CN202420749556.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-11
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-04-11
AI Technical Summary
The deformation of the rail on the conveying line due to accuracy or long service life causes it to easily collide at the coil and air spray device of the heat treatment equipment, causing equipment damage or casualties, especially the rail with severe heads that are difficult to pass smoothly. Manual operation to avoid collisions.
A rail compression and anti-collision device for the heat treatment equipment of rail conveyor line is designed, including a support roller, rail waist roller, down compression roller and spiral rod. Through the synergy of these components, the left and right and upper and lower displacement of the rail is limited to ensure smooth Through the heat treatment equipment, an elastic buffer structure is added to reduce collisions.
It effectively reduces the collision between the rail and the equipment, improves the anti-collision performance of the equipment, reduces the risk of equipment damage and personnel injury, simplifies the process of passing the rail, and reduces the time and risk of manual operation.
Smart Images

Figure CN222160268U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mechanical equipment for rail conveyor lines, in particular to a rail pressing and anti-collision device for heat treatment equipment of rail conveyor lines. Background Art
[0002] The statements herein merely provide background art related to the present invention and do not necessarily constitute prior art.
[0003] Due to reasons of precision or long service life, some parts of the rail conveyor line may experience deformation, settlement and other problems. The horizontality and linearity of some parts of the rail conveyor line may be skewed, causing the rails to move in a serpentine manner on the conveyor line. When the rails reach narrow processing devices such as coils and air jets of heat treatment equipment, collisions are likely to occur, causing equipment damage or casualties.
[0004] Due to the rail rolling process, rails, especially quenched rails, often have warped, lowered, or swung ends at their ends. Rails that warp, lower, or sway to one side are easily scratched when passing through narrow processing equipment. Although the coils and air jets of the heat treatment equipment have a certain degree of adjustability, the adjustable size is limited. Rails with severe warping cannot pass through the coils and air jets smoothly. In such cases, multiple people need to use crowbars to manually lower the rails before they can barely pass. This not only wastes the time and energy of the staff, but is also extremely irregular and prone to safety problems. Utility Model Content
[0005] In view of the shortcomings of the prior art, the purpose of the embodiments of the present utility model is to provide a rail pressing and anti-collision device for heat treatment equipment of a rail conveyor line, which solves the problem that rails with serious warping have difficulty passing through the heat treatment equipment smoothly.
[0006] In order to achieve the above objectives, the present invention provides the following technical solutions:
[0007] A rail pressing and anti-collision device for heat treatment equipment of a rail conveyor line, comprising:
[0008] The base and the support roller are rotatably connected to the base, and the support roller is used to support the rail;
[0009] A plurality of rail waist rollers are arranged above the support rollers. The rail waist rollers are arranged symmetrically with a certain gap between them. The rail waist rollers are used to limit the left and right displacement of the rails.
[0010] The lower pressure roller is set above the gap between the rail waist rollers and is used to limit the upward displacement of the rail;
[0011] The spiral rod is connected to the lower pressure roller through the lower pressure roller fixing block. The lower pressure roller is rotatably connected to the lower pressure roller fixing block. The spiral rod moves up and down to drive the lower pressure roller to move, thereby limiting the upward displacement of the rail.
[0012] In some embodiments, a frame is further included, which is fixedly connected to the base. The frame includes a top wall and side walls. The side walls of the frame are rotatably connected to the rail waist roller. The top wall of the frame is threadedly connected to the spiral rod, and the spiral rod moves up and down relative to the top of the frame by rotation.
[0013] In some embodiments, the lower pressing roller fixing block is connected to the spiral rod via a spring.
[0014] In some embodiments, the spring is provided in plurality and is provided on both sides of the lower pressing roller and is symmetrically arranged relative to the lower pressing roller.
[0015] In some embodiments, a bracket is further included, and a spring is connected to the lower end of the spiral rod through the bracket, one end of the spring is connected to the top surface of the bracket, and the other end is connected to the lower pressure roller fixing block.
[0016] In some embodiments, the bracket is a C-shaped bracket with an open bottom surface, and a guide rod is further provided between the top surface of the C-shaped bracket and the lower pressure roller fixing block. The guide rod is provided inside the spring and fixedly connected to the C-shaped bracket.
[0017] In some embodiments, a through hole is provided on the lower pressure roller fixing block, and the guide rod is slidably connected to the lower pressure roller fixing block through the through hole.
[0018] In some embodiments, an inwardly extending extension portion is provided at the lower end of the side surface of the C-shaped bracket, and the extension portion is integrally provided with the C-shaped bracket. Steps are provided on both sides of the lower pressure roller fixing block, and the lower pressure roller fixing block is provided inside the bracket. The steps of the lower pressure roller fixing block are abutted and connected with the extension portion, and the position of the lower pressure roller fixing block is limited by the extension portion to prevent the lower pressure roller fixing block from falling out.
[0019] In some embodiments, both sides of the C-shaped bracket are connected to the frame through sliding grooves, and a structure matching the sliding grooves is provided on the C-shaped bracket.
[0020] In some embodiments, the top end of the screw rod is further connected to a motor and a reducer, and the motor and the reducer drive the screw rod to move up and down.
[0021] One or more technical solutions provided in the embodiments of the present invention have at least the following technical effects or advantages:
[0022] 1. The utility model installs a rail pressing and anti-collision device at the rail inlet of the heat treatment equipment, restricts the end of the rail in the vertical dimension through the support roller and the lower pressing roller, especially the lower pressing roller, and restricts the end of the rail in the horizontal dimension through the rail waist rollers on both sides, so as to guide the rail to pass smoothly through the narrow coil and air spray device of the heat treatment equipment and reduce collisions.
[0023] 2. The utility model adds an elastic buffer structure to the rail-pressing anti-collision device, which adapts to the vertical displacement of the rail, reduces the collision between the rail and the equipment, further improves the anti-collision performance of the equipment, and thus reduces damage to the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] The drawings in the specification, which constitute a part of the present invention, are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention.
[0025] Figure 1 This is a schematic diagram of the three-dimensional structure of the rail-pressing and anti-collision device provided by an embodiment of the utility model;
[0026] Figure 2 This is a front view of the rail-pressing and anti-collision device provided by an embodiment of the utility model;
[0027] In the figure: 1. Rail; 2. Support roller; 3. Rail waist roller; 4. Gap; 5. Lower pressure roller; 6. Lower pressure roller fixing block; 7. C-shaped bracket; 71. Extension; 8. Guide rod; 9. Screw rod; 10. Slide; 11. Frame; 12. Base; 13. Support seat; 14. Mounting seat; 15. Spring; 16. Motor.
[0028] In order to show the positions of various parts, the distances or sizes between them are exaggerated. The schematic diagram is for reference only. DETAILED DESCRIPTION
[0029] It should be noted that the following detailed descriptions are illustrative and intended to provide further explanation of the present invention. Unless otherwise specified, all technical and scientific terms used in the present invention have the same meanings as those commonly understood by those skilled in the art to which the present invention belongs.
[0030] As introduced in the background technology, in the prior art, when steel rails pass through the coils and air jet devices of narrow heat treatment equipment on the conveyor line, collisions are likely to occur, causing equipment damage or casualties. In order to solve the above technical problems, the utility model proposes a rail pressing and anti-collision device for heat treatment equipment of a steel rail conveyor line.
[0031] like Figure 1 、 Figure 2As shown, one embodiment of the utility model describes a rail pressing and anti-collision device for a heat treatment equipment of a rail conveyor line, comprising a base 12 and a frame 11. The base 12 is fixedly connected to the frame 11. Two support seats 13 are mounted on the base 12. A support roller 2 is provided between the two support seats 13. The support roller 2 can rotate freely. The support roller 2 is connected to the two support seats 13 by bearings and connecting shafts, and can also be other conventional connection methods. It is sufficient that the support roller 2 can rotate freely.
[0032] The support roller 2 is installed below the rail 1 to support the rail 1 . The width of the support roller 2 is not limited, but is preferably greater than the width of the rail 1 .
[0033] A rail waist roller 3 is provided above the support roller 2. Generally, two rail waist rollers 3 are provided and are symmetrically arranged. A certain distance is spaced between the two rail waist rollers 3 to allow the rail 1 to pass through. The two rail waist rollers 3 are spaced a certain distance from the standard rail. When the rail 1 tilts to one side, the rail 1 contacts the rail waist roller 3 on one side, and the rail waist roller 3 exerts a force on the rail 1 to prevent the rail 1 from excessive deviation.
[0034] The two rail waist rollers 3 are respectively installed on the two side walls of the frame 11, and a mounting seat 14 is fixed on the side wall. The mounting seat 14 is rotatably connected to the rail waist roller 3 through a connecting shaft. The connection between the connecting shaft and the rail waist roller 3 is the existing technology, and is preferably connected through a bearing.
[0035] A pressing roller 5 is installed above the gap 4 between the two rail waist rollers. The pressing roller 5 is used to limit the upward displacement of the rail 1.
[0036] A through hole is provided on the top wall of the frame 11, and the screw rod 9 is rotatably connected to the top wall of the frame 11 through the through hole. The lower end of the screw rod 9 is connected to a C-shaped bracket 7, and the screw rod 9 is rotatably connected to the C-shaped bracket 7. The connection method here is the existing technology, and is preferably connected through a bearing.
[0037] A lower pressure roller fixing block 6 is provided inside the C-shaped bracket 7. The C-shaped bracket 7 includes a top surface and a side surface. Two through holes are symmetrically provided on both sides of the spiral rod 9 on the top surface. Two through holes are also provided at corresponding positions of the lower pressure roller fixing block 6. The guide rod 8 passes through the two corresponding through holes above and below. A spring 15 is sleeved on the guide rod 8. The upper end of the guide rod 8 is fixedly connected to the C-shaped bracket, and the lower end is slidably connected to the lower pressure roller fixing block 6.
[0038] The lower ends of the two side surfaces of the C-shaped bracket are provided with inward extension portions 71, and the lower pressure roller fixing block 6 is provided with a step structure. The step structure of the lower pressure roller fixing block 6 rests on the extension portion 71 of the C-shaped bracket to prevent the lower pressure roller fixing block 6 from falling out of the C-shaped bracket.
[0039] A groove is provided on the lower side of the lower pressing roller fixing block 6, and the groove accommodates the lower pressing roller 5. The lower pressing roller is rotatably connected to the lower pressing roller fixing block 6. The connection method is the existing technology, and is preferably connected through a bearing and a connecting shaft.
[0040] The two side surfaces of the C-shaped bracket are connected to the frame 11 through a slide groove 10. The side walls on both sides of the frame 11 are provided with a slide groove 10 at the position corresponding to the C-shaped bracket. The side surface of the C-shaped bracket 7 is provided with a structure matching the slide groove 10. The C-shaped bracket 7 can slide up and down with the frame 11.
[0041] The top end of the screw rod 9 is also connected to a reducer and a motor 16 , and the motor 16 drives the screw rod 9 to move up and down.
[0042] The working principle of the anti-collision device of the utility model is:
[0043] When the end of the rail 1 reaches the anti-collision device, the relatively standard, slightly deformed rail 1 passes through the gap 4 between the lower pressure roller 5, the rail waist roller 3 and the support roller 2 and is transported forward to the heat treatment device. If the rail 1 is deformed to one side, the rail waist rollers 3 on both sides adjust the position of the rail end of the rail 1 by squeezing, so that the rail end moves toward the middle and enters the heat treatment device. If the rail 1 tilts upward, it pushes the lower pressure roller 5 to move upward, and the spring 15 is compressed to generate a downward elastic force, which applies downward pressure to the rail end through the lower pressure roller 5, so that the rail end moves downward and enters the heat treatment device. If the rail 1 tilts upward severely, the screw rod 9 is driven downward by the motor to increase the downward pressure on the rail end, so that the rail 1 enters the heat treatment device.
[0044] Although the above description of the specific implementation methods of the present invention is combined with the accompanying drawings, it does not limit the scope of protection of the present invention. Technical personnel in the relevant field should understand that on the basis of the technical solution of the present invention, various modifications or deformations that can be made by technical personnel in this field without creative work are still within the scope of protection of the present invention.
Claims
1. A rail pressing and anti-collision device for heat treatment equipment of a rail conveyor line, characterized in that: include: A base and a supporting roller, wherein the supporting roller is rotatably connected to the base and is used to support the rail; A plurality of rail waist rollers are arranged above the support rollers. The rail waist rollers are arranged symmetrically on the left and right and have a certain gap. The rail waist rollers are used to limit the left and right displacement of the rails. The lower pressure roller is arranged above the gap between the rail waist rollers and is used to limit the upward displacement of the rail; The spiral rod is connected to the lower pressing roller through the lower pressing roller fixing block. The lower pressing roller is rotatably connected to the lower pressing roller fixing block. The spiral rod moves up and down to drive the lower pressing roller to move, thereby limiting the upward displacement of the rail.
2. The rail pressing and anti-collision device for heat treatment equipment of a rail conveyor line according to claim 1, characterized in that: It also includes a frame, which is fixedly connected to the base, and includes a top wall and side walls. The side walls of the frame are rotatably connected to the rail waist roller, and the top wall of the frame is connected to the spiral rod through threads, and the spiral rod moves up and down relative to the top of the frame through rotation.
3. The rail pressing and anti-collision device of the heat treatment equipment of the rail conveyor line according to claim 1, characterized in that: The lower pressing roller fixing block is connected with the spiral rod through a spring.
4. The rail pressing and anti-collision device for heat treatment equipment of a rail conveyor line according to claim 3, characterized in that: The springs are arranged in plurality and are arranged on both sides of the lower pressing roller and are symmetrically arranged relative to the lower pressing roller.
5. The rail pressing and anti-collision device for heat treatment equipment of a rail conveyor line according to claim 3, characterized in that: It also includes a bracket, a spring is connected to the lower end of the spiral rod through the bracket, one end of the spring is connected to the top surface of the bracket, and the other end is connected to the lower pressure roller fixing block.
6. The rail pressing and anti-collision device for heat treatment equipment of a rail conveyor line according to claim 5, characterized in that: The bracket is a C-shaped bracket with an open bottom surface. A guide rod is arranged between the top surface of the C-shaped bracket and the lower pressure roller fixing block. The guide rod is arranged inside the spring and fixedly connected to the C-shaped bracket.
7. The rail pressing and anti-collision device of the heat treatment equipment of the rail conveyor line according to claim 6, characterized in that: A through hole is arranged on the lower pressure roller fixing block, and the guide rod is slidably connected with the lower pressure roller fixing block through the through hole.
8. The rail pressing and anti-collision device for heat treatment equipment of a rail conveyor line according to claim 6, characterized in that: An inwardly extending extension portion is provided at the lower end of the side surface of the C-shaped bracket, and the extension portion is integrally arranged with the C-shaped bracket. Steps are provided on both sides of the lower pressure roller fixing block, and the lower pressure roller fixing block is arranged inside the bracket. The steps of the lower pressure roller fixing block are abutted and connected with the extension portion, and the position of the lower pressure roller fixing block is limited by the extension portion to prevent the lower pressure roller fixing block from falling out.
9. The rail pressing and anti-collision device of the heat treatment equipment of the rail conveyor line according to claim 8, characterized in that: Both sides of the C-shaped bracket are connected to the frame through sliding grooves, and a structure matching the sliding grooves is arranged on the C-shaped bracket.
10. The rail pressing and anti-collision device for heat treatment equipment of a rail conveyor line according to claim 1, characterized in that: The top of the screw rod is also connected to a motor and a reducer, which drive the screw rod to move up and down.
