Slag salvaging device for hot galvanizing

By using a multi-mechanical combination structure and an electric push rod-driven slag retrieval device to adjust the slag retrieval plate, the problems of inconvenience in slag retrieval and poor salvage effect are solved, and efficient overall salvage and waste of zinc slag in the zinc pot are achieved Exhaust improves the convenience and efficiency of use.

CN222160309UActive Publication Date: 2024-12-13LINYI HAOZHENG IRON TOWER MFG CO LTD
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Patent Information

Application Number
CN202420154117.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-22
Publication Date
2024-12-13
Estimated Expiration
2034-01-22

AI Technical Summary

Technical Problem

In the existing hot-dip galvanized slag retrieval device, the installation direction of the slag retrieval structure is fixed, which leads to inconvenience in salvage and requires repeated operation. The overall salvage effect is poor, and the zinc slag is easy to fall off, which affects the use efficiency.

Method used

A hot-dip galvanizing slag retrieval device is designed, adopting a combined structure of a mounting frame, a moving mechanism, an adjustment mechanism and a slag retrieval mechanism. The angle adjustment and expansion of the slag retrieval plate are realized through electric push rods and connecting rods, and the elastic cloth and The discharge tank realizes overall salvage and waste discharge.

Benefits of technology

The comprehensive salvage of zinc slag in the zinc pot is achieved, which is convenient to use, improves salvage efficiency, reduces repeated operations, and ensures the efficient use of the slag retrieval device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The slag salvaging device comprises an installation frame and a zinc pot, a top plate is fixedly installed at the top end of the installation frame, two moving mechanisms and two first adjusting mechanisms are fixedly installed on the bottom end face of the top plate, and two second adjusting mechanisms are movably installed on the two moving mechanisms. And slag salvaging mechanisms are fixedly mounted at the bottom ends of the two first adjusting mechanisms and the two second adjusting mechanisms. The first slag salvaging plate and the second slag salvaging plate can conduct overall salvaging operation on the hot galvanizing slag in the zinc pot, redundant waste is discharged through the discharging grooves in the first slag salvaging plate and the second slag salvaging plate, use of the slag salvaging device for hot galvanizing is guaranteed, the slag salvaging mechanism can conduct comprehensive salvaging on the hot galvanizing slag in the zinc pot, use is convenient and fast, and the cost is low. The salvaging operation is simple and convenient, the salvaging efficiency of the slag salvaging device for hot galvanizing is effectively improved, repeated salvaging operation is not needed, the overall salvaging effect is good, and use of the slag salvaging device is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of hot-dip galvanizing slag removal, in particular to a slag removal device for hot-dip galvanizing. Background Art

[0002] Hot-dip galvanizing is one of the most effective means to delay environmental corrosion of steel materials. It is to immerse the steel products after cleaning and activation in molten zinc liquid, and through the reaction and diffusion between iron and zinc, a zinc alloy coating with good adhesion is plated on the surface of the steel products. Hot-dip galvanizing is a surface treatment method in which metal products are immersed in molten zinc to form a dense zinc layer on the surface of the products. This process technology is also called hot-dip galvanizing or hot-dip galvanizing. The main purpose of hot-dip galvanizing is corrosion protection. Through the reaction and diffusion between iron and zinc, a zinc alloy coating with good adhesion is plated on the surface of steel products, thereby achieving the purpose of corrosion protection. In order to remove the slag generated during the galvanizing process, a slag removal device is required in the hot-dip galvanizing production process. During the hot-dip galvanizing process, the iron parts are wetting the plating agent, immersed in the zinc bath, and react with the molten zinc to form an alloyed film. In this process, a certain amount of slag will be generated inside the galvanizing pool. If these slags are not removed in time, they will affect the actual galvanizing operation.

[0003] China has authorized a utility model patent to disclose a hot-dip galvanizing slag scooping device (publication number: CN219342250U). The utility model is to slide a telescopic structure on a base frame, drive the telescopic structure to move with a driving structure, and then set the slag scooping structure at the telescopic end of the telescopic structure, so that the slag scooping structure can slide on the base frame with the telescopic structure, and then scoop the zinc slag in the zinc pot. At the same time, the telescopic structure is arranged in a vertical direction, and the telescopic structure drives the slag scooping structure to move up and down. When the slag scooping structure moves down to enter the zinc pot, the slag scooping is carried out. When the slag scooping is completed, the telescopic structure drives the slag scooping structure to move upward to leave the zinc pot, so as to pour out the zinc slag in the slag scooping structure. The operation is convenient, the work efficiency is improved, and the safety is high and the practicality is good. In the process of implementing the scheme, the inventor found that the scheme had the following problems during implementation: a slag scooping structure was installed at the bottom end of the telescopic structure of the utility model. When the slag scooping structure was in use, the installation direction of the slag scooping piece of the slag scooping structure was fixed. When in use, the slag scooping piece of the slag scooping structure could only perform simple salvage of the zinc slag inside the zinc pot. It was not convenient to use and required repeated salvage operations many times. The overall salvage effect was not good. The inclined end face opening of the slag scooping piece was large, which made it easy for the zinc slag inside the slag scooping piece to fall off, thereby affecting the use of the slag scooping device. Utility Model Content

[0004] The utility model aims to solve the problem that a slag scooping structure is installed at the bottom of a telescopic structure in the prior art, and when the slag scooping structure is in use, the installation direction of the slag scooping piece of the slag scooping structure is fixed. When in use, the slag scooping piece of the slag scooping structure can only simply salvage the zinc slag inside the zinc pot, which is not convenient enough to use and requires repeated salvaging operations. The overall salvaging effect is not good, and the inclined end face opening of the slag scooping piece is large, so that the zinc slag inside the slag scooping piece is easy to fall off, thereby affecting the use of the slag scooping device. The proposed slag scooping device for hot-dip galvanizing is provided.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A slag scooping device for hot-dip galvanizing comprises a mounting frame and a zinc pot, wherein a top plate is fixedly mounted on the top of the mounting frame, two moving mechanisms and two first adjusting mechanisms are fixedly mounted on the bottom end surface of the top plate, two second adjusting mechanisms are movably mounted on the two moving mechanisms, and a slag scooping mechanism is fixedly mounted on the bottom ends of the two first adjusting mechanisms and the two second adjusting mechanisms.

[0007] Preferably, there are four mounting frames, which are respectively fixedly mounted on the four corners of the bottom end surface of the top plate, and the zinc pot and the top plate are mounted on the same vertical line.

[0008] Preferably, the two moving mechanisms each include an installation box and a fixed frame, the installation box and the fixed frame are both fixedly mounted on the bottom end surface of the top plate, a motor is fixedly mounted inside the fixed frame, the output shaft of the motor is installed through the inside of the installation box, a screw rod is fixedly mounted on the output shaft of the motor, one end of the screw rod is installed through the inside side wall of the installation box, bearings are fixedly mounted at the joints between the screw rod and the installation box, threads on the screw rod are installed through the moving block, and two second adjustment mechanisms are respectively fixedly mounted on the moving blocks of the two moving mechanisms.

[0009] Preferably, the two first adjustment mechanisms each include a first electric push rod, which is fixedly mounted on the top plate, a first connecting tube is fixedly mounted on the telescopic end of the first electric push rod, a connecting rod is threadedly mounted on the first connecting tube, and the connecting rod is fixedly mounted on the slag scooping mechanism.

[0010] Preferably, the two second adjustment mechanisms each include a second electric push rod, which is fixedly mounted on the moving block, a second connecting tube is fixedly mounted on the telescopic end of the second electric push rod, a telescopic sleeve is threadedly mounted on the second connecting tube, a moving groove is provided inside the telescopic sleeve, an extension rod is slidably mounted inside the telescopic sleeve, a limiting rod is fixedly mounted on the top end of the extension rod, the limiting rod is slidably penetrated and mounted on the moving groove of the telescopic sleeve, a mounting block is fixedly mounted on the bottom end of the limiting rod, a rotating ring is fixedly mounted on the mounting block, and the rotating ring is penetrated and mounted on the fixed column.

[0011] Preferably, the slag scooping mechanism includes a first connecting bar, a first slag scooping plate is fixedly installed on the first connecting bar, two rotating columns are fixedly installed on both sides of the bottom end of the first slag scooping plate, two connecting plates are installed through the two rotating columns, a second slag scooping plate is fixedly installed between the two connecting plates, a second connecting bar is fixedly installed on the top of the second slag scooping plate, a plurality of discharge grooves are provided on the first slag scooping plate and the second slag scooping plate, and elastic cloth is fixedly installed between both ends of the first slag scooping plate and the second slag scooping plate.

[0012] The utility model has the following beneficial effects:

[0013] The utility model uses two moving mechanisms, two first adjustment mechanisms and two second adjustment mechanisms, so that the slag scooping mechanism can enter the interior of the zinc pot, and the two second connecting strips of the second slag scooping plate can be adjusted in angle through the two rotating columns of the first slag scooping plate, so that the first slag scooping plate and the second slag scooping plate can be folded with each other, and the elastic cloth between the first slag scooping plate and the second slag scooping plate can be telescopic, so that the first slag scooping plate and the second slag scooping plate can perform an overall salvage operation on the hot-dip galvanizing slag inside the zinc pot, and the excess waste is discharged through the discharge grooves on the first slag scooping plate and the second slag scooping plate, so that the use of the slag scooping device for hot-dip galvanizing is guaranteed, and the slag scooping mechanism can comprehensively salvage the hot-dip galvanizing slag of the zinc pot, which is convenient to use and has a relatively simple salvage operation, effectively improving the salvage efficiency of the slag scooping device for hot-dip galvanizing, and does not need to perform repeated salvage operations for many times, so that the overall salvage effect is good, and the use of the slag scooping device is guaranteed. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is one of the overall structural schematic diagrams of the hot-dip galvanizing slag removal device proposed by the utility model;

[0015] Figure 2 This is the second overall structural schematic diagram of the slag scooping device for hot-dip galvanizing proposed by the utility model;

[0016] Figure 3 This is a schematic cross-sectional view of the overall structure of the slag scooping device for hot-dip galvanizing proposed by the utility model;

[0017] Figure 4 The utility model provides a slag removal device for hot-dip galvanizing. Figure 3 A schematic diagram of the enlarged local structure at center A;

[0018] Figure 5 This is a schematic diagram of the overall structure of the hot-dip galvanizing slag scooping device proposed by the utility model in a state without a zinc pot.

[0019] In the figure: 1. mounting frame; 101. top plate; 2. zinc pot; 3. moving mechanism; 301. mounting box; 302. fixing frame; 303. motor; 304. lead screw; 305. bearing; 306. moving block; 4. first adjusting mechanism; 401. first electric push rod; 402. first connecting tube; 403. connecting rod; 5. second adjusting mechanism; 501. second electric push rod; 502. second connecting tube; 503. telescopic sleeve; 504. moving groove; 505. extension rod; 506. limiting rod; 507. mounting block; 508. rotating ring; 509. fixing column; 6. slag scooping mechanism; 601. first connecting strip; 602. first slag scooping plate; 603. rotating column; 604. connecting plate; 605. second slag scooping plate; 606. second connecting strip; 607. discharge groove; 608. elastic cloth. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0021] Reference Figure 1-5The hot-dip galvanizing slag scooping device comprises a mounting frame 1 and a zinc pot 2. A top plate 101 is fixedly mounted on the top of the mounting frame 1. There are four mounting frames 1. The four mounting frames 1 are fixedly mounted on the four corners of the bottom end surface of the top plate 101. The zinc pot 2 and the top plate 101 are mounted on the same vertical line. Two moving mechanisms 3 and two first adjustment mechanisms 4 are fixedly mounted on the bottom end surface of the top plate 101. Two second adjustment mechanisms 5 are movably mounted on the two moving mechanisms 3. The two moving mechanisms 3 both comprise a mounting box 301 and a fixed frame 302. The mounting box 301 and the fixed frame 302 are both fixedly mounted on the bottom end surface of the top plate 101. A motor 303 is fixedly mounted inside the fixed frame 302. The motor 303 adopts a model of 86HS8415-15.8, the output shaft of the motor 303 is installed in the installation box 301, the output shaft of the motor 303 is fixedly installed with a screw rod 304, one end of the screw rod 304 is fixedly installed on the inner side wall of the installation box 301, the joint between the screw rod 304 and the installation box 301 is fixedly installed with a bearing 305, the thread on the screw rod 304 is installed through the moving block 306, the two second adjustment mechanisms 5 are respectively fixedly installed on the moving blocks 306 of the two moving mechanisms 3, the bottom ends of the two first adjustment mechanisms 4 and the two second adjustment mechanisms 5 are fixedly installed with a slag scooping mechanism 6, and the two first adjustment mechanisms 4 each include a first electric Push rod 401, the first electric push rod 401 is fixedly mounted on the top plate 101, the first connecting tube 402 is fixedly mounted on the telescopic end of the first electric push rod 401, the first connecting tube 402 is threadedly mounted with a connecting rod 403, the connecting rod 403 is fixedly mounted on the slag scooping mechanism 6, the two second adjustment mechanisms 5 each include a second electric push rod 501, the second electric push rod 501 is fixedly mounted on the moving block 306, the second electric push rod 501 is fixedly mounted on the telescopic end of the second electric push rod 501, the second connecting tube 502 is threadedly mounted on the second connecting tube 502, the telescopic sleeve 503 is provided with a moving groove 504 inside the telescopic sleeve 503, the telescopic sleeve 503 An extension rod 505 is slidably installed inside, a limit rod 506 is fixedly installed on the top of the extension rod 505, the limit rod 506 is slidably installed on the moving groove 504 of the telescopic sleeve 503, a mounting block 507 is fixedly installed on the bottom end of the limit rod 506, a rotating ring 508 is fixedly installed on the mounting block 507, and the rotating ring 508 is installed on the fixed column 509. The first electric push rods 401 of the two first adjustment mechanisms 4 and the second electric push rods 501 of the two second adjustment mechanisms 5 are all DC electric push rods with model SM-38STG-1000N. The slag scooping mechanism 6 includes a first connecting bar 601, a first connecting bar 602, and a first connecting bar 603. The first slag scooping plate 602 is fixedly installed on the strip 601, two rotating columns 603 are fixedly installed on both sides of the bottom end of the first slag scooping plate 602, two connecting plates 604 are installed through the two rotating columns 603, a second slag scooping plate 605 is fixedly installed between the two connecting plates 604, a second connecting strip 606 is fixedly installed on the top of the second slag scooping plate 605, a plurality of discharge grooves 607 are opened on the first slag scooping plate 602 and the second slag scooping plate 605, elastic cloth 608 is fixedly installed between the two ends of the first slag scooping plate 602 and the second slag scooping plate 605, and the orthographic projection length of the slag scooping mechanism 6 is less than the orthographic projection length of the internal space of the zinc pot 2.

[0022] The use method and advantages of the utility model: When the hot-dip galvanizing slag removal device is used, the working process is as follows:

[0023] like Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5As shown, when the slag scooping device for hot-dip galvanizing is used, the electrical components in the utility model are electrically connected to an external power supply and a power switch, four mounting frames 1 are connected to a top plate 101 and mounted on the top of a zinc pot 2, two first adjustment mechanisms 4 are mounted on the top plate 101, and two second adjustment mechanisms 5 are mounted through two moving mechanisms 3 mounted on the top plate 101, the first electric push rods 401 of the two first adjustment mechanisms 4 are started, the first connecting tube 402 at the telescopic end of the first electric push rod 401 is connected to the connecting rod 403, when the first electric push rod 401 is telescopic, the connecting rod 403 can drive the slag scooping mechanism 6 to move downward, so that the slag scooping mechanism 6 can enter the interior of the zinc pot 2, when the two first adjustment mechanisms 4 telescope the slag scooping mechanism 6, the first slag scooping plate 602 and the second slag scooping plate 605 of the slag scooping mechanism 6 are vertically telescoped to the interior of the zinc pot 2, the motors 303 of the two moving mechanisms 3 are started, and the first electric push rod 401 and the second electric push rod 405 are started downward at the same time. The rod 501 allows the two second connecting bars 606 of the second slag scooping plate 605 to be adjusted in angle through the two rotating columns 603 of the first slag scooping plate 602, so that the first slag scooping plate 602 and the second slag scooping plate 605 can be folded with each other, and the elastic cloth 608 between the first slag scooping plate 602 and the second slag scooping plate 605 can be extended and retracted, so that the first slag scooping plate 602 and the second slag scooping plate 605 can perform an overall salvage operation on the hot-dip galvanizing slag inside the zinc pot 2, and the excess waste is discharged through the discharge grooves 607 on the first slag scooping plate 602 and the second slag scooping plate 605, so as to ensure the use of the slag scooping device for hot-dip galvanizing, and the slag scooping mechanism 6 can salvage the hot-dip galvanizing slag of the zinc pot 2 in an all-round way, which is convenient to use and has a relatively simple salvage operation, effectively improving the salvage efficiency of the slag scooping device for hot-dip galvanizing, and after the salvage inside the slag scooping mechanism 6 is completed, the first electric push rod 401 and the second electric push rod 501 are started so that the slag scooping mechanism 6 can be lifted upward to complete the salvage of the hot-dip galvanizing slag.

[0024] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A slag removal device for hot-dip galvanizing, comprising a mounting frame (1) and a zinc pot (2), characterized in that: A top plate (101) is fixedly mounted on the top of the mounting frame (1); two moving mechanisms (3) and two first adjustment mechanisms (4) are fixedly mounted on the bottom end surface of the top plate (101); two second adjustment mechanisms (5) are movably mounted on the two moving mechanisms (3); and slag scooping mechanisms (6) are fixedly mounted at the bottom ends of the two first adjustment mechanisms (4) and the two second adjustment mechanisms (5).

2. The slag removal device for hot dip galvanizing according to claim 1, characterized in that: The number of the mounting frames (1) is four, and the four mounting frames (1) are respectively fixedly mounted on the four corners of the bottom end surface of the top plate (101), and the zinc pot (2) and the top plate (101) are mounted on the same vertical line.

3. The slag removal device for hot dip galvanizing according to claim 1, characterized in that: The two moving mechanisms (3) each comprise an installation box (301) and a fixed frame (302); the installation box (301) and the fixed frame (302) are both fixedly mounted on the bottom end surface of the top plate (101); a motor (303) is fixedly mounted inside the fixed frame (302); an output shaft of the motor (303) is installed through the inside of the installation box (301); a screw rod (304) is fixedly mounted on the output shaft of the motor (303); one end of the screw rod (304) is installed through the inside side wall of the installation box (301); a bearing (305) is fixedly mounted at the joint between the screw rod (304) and the installation box (301); a moving block (306) is installed through a thread on the screw rod (304); and the two second adjusting mechanisms (5) are respectively fixedly mounted on the moving blocks (306) of the two moving mechanisms (3).

4. The slag removal device for hot dip galvanizing according to claim 1, characterized in that: The two first adjustment mechanisms (4) each comprise a first electric push rod (401), the first electric push rod (401) being fixedly mounted on the top plate (101), a first connecting tube (402) being fixedly mounted on the telescopic end of the first electric push rod (401), a connecting rod (403) being threadedly mounted on the first connecting tube (402), and the connecting rod (403) being fixedly mounted on the slag scooping mechanism (6).

5. The slag removal device for hot dip galvanizing according to claim 3, characterized in that: The two second adjustment mechanisms (5) each comprise a second electric push rod (501), the second electric push rod (501) being fixedly mounted on a moving block (306), a second connecting tube (502) being fixedly mounted on the telescopic end of the second electric push rod (501), a telescopic sleeve (503) being threadedly mounted on the second connecting tube (502), a moving groove (504) being provided inside the telescopic sleeve (503), an extension rod (505) being slidably mounted inside the telescopic sleeve (503), a limiting rod (506) being fixedly mounted on the top end of the extension rod (505), the limiting rod (506) being slidably mounted on the moving groove (504) of the telescopic sleeve (503), a mounting block (507) being fixedly mounted on the bottom end of the limiting rod (506), a rotating ring (508) being fixedly mounted on the mounting block (507), and the rotating ring (508) being mounted through the fixing column (509).

6. The slag removal device for hot dip galvanizing according to claim 1, characterized in that: The slag scooping mechanism (6) comprises a first connecting bar (601), a first slag scooping plate (602) is fixedly mounted on the first connecting bar (601), two rotating columns (603) are fixedly mounted on both sides of the bottom end of the first slag scooping plate (602), two connecting plates (604) are penetrated and mounted on the two rotating columns (603), a second slag scooping plate (605) is fixedly mounted between the two connecting plates (604), a second connecting bar (606) is fixedly mounted on the top end of the second slag scooping plate (605), a plurality of discharge grooves (607) are provided on the first slag scooping plate (602) and the second slag scooping plate (605), and elastic cloth (608) is fixedly mounted between the two ends of the first slag scooping plate (602) and the second slag scooping plate (605).

Citation Information

Patent Citations

  • Hot galvanizing slag salvaging device

    CN219342250U