Galvanizing device for cold-rolled strip steel
By using rotating rollers and flattening rollers in the cold-rolled strip galvanizing device to scrape and level the electroplating layer, the problems of uneven thickness and uneven surface of the electroplating layer are solved, and product quality and production efficiency are improved. Achieve better uniformity and performance of electroplating.
Patent Information
- Application Number
- CN202420495530.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-14
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-03-14
AI Technical Summary
During the galvanizing process of cold-rolled strip steel, uneven thickness and uneven surface problems lead to degradation of product quality and performance, affecting subsequent processing and service life.
A cold-rolled strip steel galvanizing device is designed, including a feeding mechanism, a galvanizing pool, a cooling mechanism and a guide roller. The rotating roller and a leveling pressure roller in the cooling room are used to scrape and level the electroplating layer, and drive it The motor and micro-drive cylinder adjust the scraping angle and force to ensure uniformity and quality of the plating layer.
It effectively improves the uniformity and quality of the electroplating layer, improves the appearance and performance of the product, improves production efficiency and product quality, and the device is easy to operate, flexible to adjust, and has good scraping effect.
Smart Images

Figure CN222160312U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of strip steel, in particular to a cold-rolled strip steel galvanizing device. Background Art
[0002] At present, cold-rolled strip steel is a widely used metal material, usually made of carbon steel or stainless steel. Its production process includes process steps such as cold rolling, pickling and quenching. Cold rolling refers to the process of reprocessing hot-rolled steel coils, rolling and pressing them multiple times at room temperature to make them thinner, wider, longer, and improve surface quality and mechanical properties. Cold rolling can achieve higher surface finish and better dimensional accuracy, while also improving the hardness, strength and toughness of steel. After cold rolling, the surface flatness and dimensional accuracy of the strip steel have been greatly improved, and it is usually used in the fields of automobiles, electrical appliances, construction, aerospace, etc. In addition, cold-rolled strip steel also has excellent properties such as corrosion resistance, wear resistance, and high temperature resistance, so it is also widely used in chemical, energy and other industries.
[0003] At present, in the process of strip galvanizing, a layer of zinc is covered on the surface of the strip to improve its corrosion resistance. This process is usually achieved by hot-dip galvanizing or electro-galvanizing. However, in actual production, due to factors such as process parameters, equipment wear or improper operation, the thickness of the electroplated layer on the surface of the strip is uneven. This will affect the quality and appearance of the product, and may even cause the functional performance of the product to decline. In addition, after galvanizing, the surface of the strip may be uneven due to factors such as temperature and tension, and may even have problems such as ripples and wrinkles. This will affect the processing quality and product performance of the strip in subsequent processes, and may even affect the service life of the product.
[0004] Therefore, a cold-rolled strip galvanizing device is needed to solve the above technical problems. Utility Model Content
[0005] The utility model is to overcome the shortcomings of the prior art and provide a cold-rolled strip galvanizing device. The utility model can effectively improve the quality and uniformity of the electroplating layer, remove the bad parts, and thus improve the appearance and performance of the product. The scraping and cleaning device has the advantages of simple operation, flexible adjustment, good scraping effect, etc., and plays an important role in the production process.
[0006] The utility model adopts the following technical solution to solve the above technical problems: a cold-rolled strip galvanizing device, comprising a feeding mechanism, a galvanizing pool, a cooling mechanism, a guide roller and a traction roller, wherein the feeding mechanism is arranged on one side of the galvanizing pool, and the cooling mechanism is arranged above the galvanizing pool;
[0007] The feeding mechanism comprises a feed box and a strip steel feed channel, a plurality of feed rollers are installed inside the feed box, the strip steel feed channel is integrally connected to one side of the feed box, and one end of the strip steel feed channel extends into the galvanizing pool;
[0008] The galvanizing pool is arranged on one side of the feed box, a zinc bath is arranged inside the galvanizing pool, a sinking roller, a deflection roller A and a deflection roller B are installed in the galvanizing pool, the deflection roller A is located above the sinking roller, and the deflection roller B is located above the deflection roller A;
[0009] The cooling mechanism includes a cooling chamber A and a cooling chamber B;
[0010] A collecting box is provided at the upper end of the cooling chamber A, and a through hole A is opened in the middle of the collecting box. Two rotating rollers symmetrically arranged on the left and right are rotatably connected inside the collecting box, and a scraper is fixedly connected to the two rotating rollers. A driving motor A is provided at one end of the two rotating rollers, and the output end of the driving motor A is drivingly connected to the rotating rollers.
[0011] A frame is provided at the upper end of the cooling chamber B, and a through hole B is opened in the middle position of the frame. Two leveling rollers symmetrically arranged on the left and right are rotatably connected inside the collecting box. A driving motor B is provided at one end of the two leveling rollers, and the output end of the driving motor B is drivingly connected to the leveling rollers.
[0012] Furthermore, two baffles arranged vertically are fixedly connected to the connection between the strip steel feeding channel and the feeding box, and a gap is left between the two baffles for the strip steel to pass through.
[0013] Furthermore, a micro driving cylinder is provided on one side of the driving motor A, and a piston rod is drivingly connected to the output end of the micro driving cylinder, and the piston rod and the driving motor A are fixedly connected to each other.
[0014] Furthermore, the two leveling rollers are both coated with a polyurethane layer.
[0015] The advantages of the utility model are: the utility model provides a cold-rolled strip galvanizing device, which has the following technical effects:
[0016] 1. The utility model is provided with a collecting box at the upper end of the cooling chamber A, and two rotating rollers symmetrically arranged are rotatably connected inside the collecting box. Scrapers are fixedly connected to the two rotating rollers, and the scrapers can be used to scrape and clean the uneven thickness of the electroplating layer on the strip, and the uneven parts can be removed to improve the uniformity and quality of the electroplating layer. The utility model is provided with a driving motor A at one end of the two rotating rollers, and a micro-driving cylinder is provided on one side of the driving motor A. The micro-driving cylinder can control the spacing between the two rotating rollers, so as to adjust the scraping angle and strength as needed, and pressure can be applied to the rotating rollers when they rotate, so that the scraping is more precise and controllable. The utility model can effectively improve the quality and uniformity of the electroplating layer, can remove the uneven thickness of the electroplating layer on the strip, improve the uniformity and quality of the electroplating layer, and thus improve the appearance and performance of the product. This scraping and cleaning device has the advantages of simple operation, flexible adjustment, good scraping effect, etc., and plays an important role in the production process.
[0017] 2. The utility model improves production efficiency and product quality: by arranging a collecting box and a frame in the cooling mechanism, as well as multiple components such as rotating rollers and leveling rollers connected thereto, the galvanized strip steel can be cooled and leveled more effectively, thereby improving the quality of the product. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0019] Figure 1 It is a schematic diagram of the structure of the utility model;
[0020] Figure 2 It is a three-dimensional structural schematic diagram of the collection box in the utility model;
[0021] Figure 3 This is a bottom view of the structure of the collection box in the utility model;
[0022] Figure 4 This is a schematic diagram of the structure of the frame in the utility model from a top view;
[0023] in:
[0024] 1. Strip steel; 2. Feed roller; 3. Feed box;
[0025] 4. Baffle; 5. Strip steel feeding channel; 6. Galvanizing pool;
[0026] 7. Zinc bath; 8. Sinking roller; 9. Deflection roller A;
[0027] 10. Deflection roller B; 11. Cooling chamber A; 12. Collection box;
[0028] 1201, through hole A; 13, rotating roller; 1301, scraper;
[0029] 1302, driving motor A; 1303, micro driving cylinder; 1304, piston rod;
[0030] 14. Guide roller; 15. Cooling chamber B; 16. Traction roller;
[0031] 17. frame; 1701. through hole B; 18. leveling roller;
[0032] 1801. Polyurethane layer; 19. Driving motor B. DETAILED DESCRIPTION
[0033] The technical solution of the utility model will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0034] In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", and "third" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance. The terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be a connection between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0035] Embodiment 1:
[0036] Figure 1 It is a structural schematic diagram of the utility model. Figure 2 This is a three-dimensional structural diagram of the collection box in the utility model. Figure 3 This is a schematic diagram of the structure of the collection box in the utility model when viewed from above. Figure 4 This is a schematic diagram of the structure of the frame in the utility model from top view, as Figure 1 , Figure 2 , Figure 3 and Figure 4 A cold-rolled steel strip galvanizing device shown includes a feeding mechanism, a galvanizing pool 6, a cooling mechanism, a guide roller 14 and a traction roller 16, wherein the feeding mechanism is arranged on one side of the galvanizing pool 6, and the cooling mechanism is arranged above the galvanizing pool 6;
[0037] The feeding mechanism in the utility model comprises a feed box 3 and a strip steel feeding channel, a plurality of feed rollers 2 are installed inside the feed box 3, the strip steel feeding channel is integrally connected to one side of the feed box 3, two baffles 4 arranged up and down are fixedly connected at the connection between the strip steel feeding channel and the feed box 3, a gap is left between the two baffles 4 for the strip steel 1 to pass through, the baffle 4 is used to guide the strip steel 1 to smoothly enter the feed box 3, prevent the strip steel 1 from deviating, and the baffle 4 can also play a protective blocking role, one end of the strip steel feeding channel extends into the galvanizing pool 6, which can ensure that the strip steel 1 smoothly enters the galvanizing pool 6, and can stably guide the strip steel 1 to enter the galvanizing pool 6 for galvanizing treatment, thereby improving production efficiency;
[0038] The galvanizing pool 6 in the utility model is arranged on one side of the feed box 3, a zinc bath 7 is arranged inside the galvanizing pool 6, a sinking roller 8, a deflection roller A9 and a deflection roller B10 are installed in the galvanizing pool 6, the deflection roller A9 is located above the sinking roller 8, and the deflection roller B10 is located above the deflection roller A9. The arrangement of multiple components such as the feed roller 2, the sinking roller 8, the deflection roller A9 and the deflection roller B10 can more stably guide the strip steel 1 into the galvanizing pool 6 for galvanizing treatment, thereby improving production efficiency;
[0039] The cooling mechanism in the utility model includes a cooling chamber A11 and a cooling chamber B15. A collecting box 12 is provided at the upper end of the cooling chamber A11. A through hole A1201 is provided at the middle position of the collecting box 12. Two rotating rollers 13 symmetrically arranged are rotatably connected inside the collecting box 12. Scrapers 1301 are fixedly connected to the two rotating rollers 13. A driving motor A1302 is provided at one end of the two rotating rollers 13. The output end of the driving motor A1302 is mutually driven and connected to the rotating rollers 13. The rotating rollers 13 in the utility model do not rotate under normal conditions. When the angle of the scraper needs to be adjusted, the rotating rollers 13 can be adjusted. The driving motor A1302 drives the rotating roller 13 to rotate, thereby adjusting the scraper angle. This is suitable for strip steel 1 of different thicknesses. A micro-driving cylinder 1303 is provided on one side of the driving motor A1302. A piston rod 1304 is driven and connected to the output end of the micro-driving cylinder 1303. The piston rod 1304 and the driving motor A1302 are fixedly connected to each other. The utility model can control the spacing between the two rotating rollers 13 through the micro-driving cylinder 1303, thereby adjusting the scraping angle and strength as needed, and applying pressure to the rotating roller 13 when it rotates, so that the scraping is more precise and controllable.
[0040] The utility model is provided with a frame 17 at the upper end of the cooling chamber B15, and a through hole B1701 is opened at the middle position of the frame 17. The inside of the collecting box 12 is rotatably connected with two leveling rollers 18 which are symmetrically arranged on the left and right. The two leveling rollers 18 are coated with a polyurethane layer 1801. The polyurethane coating has high wear resistance and corrosion resistance and is suitable for leveling the steel strip 1. One end of the two leveling rollers 18 is provided with a driving motor B19, and the output end of the driving motor B19 is mutually driven and connected with the leveling rollers 18. The steel strip 1 can be flattened by the leveling rollers 18, so that the galvanized steel strip 1 can meet the required specifications and quality requirements.
[0041] Working principle: When the utility model is in use, the steel strip 1 enters the feeding mechanism, and is guided by a plurality of feed rollers 2 to enter the feed box 3. The steel strip 1 is guided by the steel strip feeding channel and smoothly enters the galvanizing pool 6. In the galvanizing pool 6, the steel strip 1 is guided by a plurality of components such as the sinking roller 8, the deflection roller A9 and the deflection roller B10, and is galvanized in the zinc bath 7. The galvanized steel strip 1 comes out of the galvanizing pool 6, is guided by the deflection roller B10, and enters the cooling chamber A11 for cooling. The cooled steel strip 1 is conveyed upward to the collecting box 12. The steel strip 1 first passes through the scraper 1301 to remove the uneven thickness of the electroplating layer on the surface of the steel strip 1. Then, the steel strip 1 passes through the leveling roller 18 to level the steel strip 1. After being processed in the cooling chamber B15, the steel strip 1 is smoothly discharged through the traction roller 16 to complete the galvanizing process.
[0042] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments can still be modified, or some or all of the technical features therein can be replaced by equivalents. However, these modifications or replacements do not make the essence of the corresponding technical solution deviate from the scope of the technical solution of the embodiments of the utility model.
Claims
1. A cold-rolled steel strip galvanizing device, comprising a feeding mechanism, a galvanizing pool (6), a cooling mechanism, a guide roller (14) and a traction roller (16), wherein the feeding mechanism is arranged on one side of the galvanizing pool (6), and the cooling mechanism is arranged above the galvanizing pool (6); It is characterized in that The feeding mechanism comprises a feed box (3) and a strip steel feed channel, a plurality of feed rollers (2) are installed inside the feed box (3), the strip steel feed channel is integrally connected to one side of the feed box (3), and one end of the strip steel feed channel extends into the galvanizing pool (6); The galvanizing pool (6) is arranged on one side of the feed box (3), a zinc bath (7) is arranged inside the galvanizing pool (6), a sinking roller (8), a deflection roller A (9) and a deflection roller B (10) are installed in the galvanizing pool (6), the deflection roller A (9) is located above the sinking roller (8), and the deflection roller B (10) is located above the deflection roller A (9); The cooling mechanism comprises a cooling chamber A (11) and a cooling chamber B (15); A collecting box (12) is provided at the upper end of the cooling chamber A (11), a through hole A (1201) is provided at the middle position of the collecting box (12), two rotating rollers (13) symmetrically arranged on the left and right are rotatably connected inside the collecting box (12), a scraper (1301) is fixedly connected to the two rotating rollers (13), a driving motor A (1302) is provided at one end of the two rotating rollers (13), and the output end of the driving motor A (1302) is connected to the rotating roller (13) in a driving manner. A frame (17) is provided at the upper end of the cooling chamber B (15), and a through hole B (1701) is opened at the middle position of the frame (17). Two symmetrically arranged leveling rollers (18) are rotatably connected inside the collecting box (12), and one end of the two leveling rollers (18) is provided with a driving motor B (19), and the output end of the driving motor B (19) is connected to the leveling roller (18) in a driving manner.
2. A cold-rolled steel strip galvanizing device according to claim 1, It is characterized in that Two baffles (4) arranged vertically are fixedly connected to the connection between the strip steel feeding channel and the feeding box (3), and a gap is left between the two baffles (4) for the strip steel (1) to pass through.
3. A cold-rolled steel strip galvanizing device according to claim 1, It is characterized in that A micro driving cylinder (1303) is provided on one side of the driving motor A (1302), and a piston rod (1304) is drivingly connected to the output end of the micro driving cylinder (1303), and the piston rod (1304) and the driving motor A (1302) are fixedly connected to each other.
4. A cold-rolled steel strip galvanizing device according to claim 1, It is characterized in that The two leveling rollers (18) are both coated with a polyurethane layer (1801).
